Magnetic (e.g., Electromagnetic, Etc.) Or Electrostatic Processes Patents (Class 75/10.67)
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Patent number: 8298469Abstract: A method for manufacturing sintered magnet poles is described. The mold is filled with a vitrifiable base material powder and closed with a plate. A magnetic field aligns the powder and a plate pressed onto the powder establishes a compact that holds the alignment in place. The compact is sintered to form a sintered magnet pole. The mold forms a protective cover of the sintered magnet pole and the plate forms a base plate of a magnet pole piece. Furthermore, a magnet pole piece is provided which has a magnet pole and a base plate which is fixed to a protective cover so that the base plate and the protective cover surround the magnet pole. The base plate and/or the protective cover of the magnet pole piece has at least one element that provides a geometrical locking of the magnet pole to the base plate and/or the protective cover.Type: GrantFiled: February 7, 2012Date of Patent: October 30, 2012Assignee: Siemens AktiengesellschaftInventors: Erik Groendahl, Henrik Stiesdal
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Publication number: 20120260772Abstract: Methods and systems for processing an iron ore tailings byproduct are described. In one embodiment, a method for processing an iron ore tailings byproduct includes sizing particles within a slurry of the iron ore tailings byproduct to separate particles from the slurry having a dimension less than a predetermined size. After sizing, the method may further include centrifugating the particles less than the predetermined size into centrifugated concentrate and tails portions. The centrifugated concentrate portion may be separated into separated concentrate and tails portions. Finally, in certain embodiments, the separated concentrate portion may be de-watered to a remaining composition of matter comprising iron in greater proportion than in the iron ore tailings byproduct. Generally, using the systems and methods described herein, iron that would have otherwise been un-recovered is extracted from the iron ore tailings byproduct.Type: ApplicationFiled: April 12, 2012Publication date: October 18, 2012Inventor: Thomas A. Valerio
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Patent number: 8240480Abstract: A method of sorting mined material for subsequent processing to recover valuable material, such as valuable metals, from the mined material is disclosed. The method includes a combination of selective breakage of mined material, for example, by using microwaves and/or high pressure grinding rolls, subsequent size separation, and then particle sorting of a coarse fraction of the separated material based on differential heating and thermal imaging.Type: GrantFiled: October 16, 2007Date of Patent: August 14, 2012Assignee: Technological Resources Pty. LimitedInventors: Raymond Walter Shaw, Barry Lavin
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Patent number: 8241390Abstract: A semi-liquid metal processing and sensing device comprising a crucible that is at least partially encircled by at least one induction coil. The one or more induction coils can be water cooled. The one or more induction coils can be designed to generate a variable power and/or variable frequency magnetic field which can be modulated to control the cooling of a molten metal charge in the crucible from the liquidus temperature to a selected heat content, resistivity and/or viscosity. The magnetic field can be designed to induce toroidal agitation of the metal charge in the crucible. The semi-liquid condition is sensed and can be actively controlled by the induction power supply via real time or non-real time analysis of electrical feedback signals that are obtained from the induction coil.Type: GrantFiled: October 10, 2008Date of Patent: August 14, 2012Assignee: Ajax Tocco Magnethermic CorporationInventor: Alan A. Koch
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Publication number: 20120132032Abstract: The present invention relates to a process for the separation of at least one metal from a slag, comprising that at least one metal and further components, comprising at least step (A) grinding the slag, (B) if appropriate, contacting the ground slag of step (A) with at least one surface-active substance and/or at least one magnetic particle, if appropriate in the presence of at least one dispersant, resulting in formation of agglomerates of the at least one metal and the at least one magnetic particle, (C) if appropriate, addition of at least one dispersant to the mixture obtained in step (B) to give a dispersion having a suitable concentration, and (D) separation of the agglomerates from the mixture of step (B) or (C) by application of a magnetic field, and to the use of at least one magnetic particle for the separation of slag.Type: ApplicationFiled: November 29, 2011Publication date: May 31, 2012Applicants: BASF Corporation, BASF SEInventors: Imme Domke, Wolfgang Rohde, Reinhold Rieger, Alexej Michailovski, Dennis Loesch, Stephan Deuerlein, Igor Shishkov, David F. Blackwood, Henrik Junicke, Frank Bozich
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Publication number: 20120134875Abstract: An aluminum alloy sheet for a lithographic printing plate which has excellent ink stain resistance, with a local defect in a photosensitive layer after long-term storage being hard to occur, and excellent the pit uniformity after a roughening and a manufacturing method thereof are provided. An aluminum alloy sheet for a lithographic printing plate containing a predetermined content of Fe, Si, Cu and Ti as well as one type or more selected from B and C, and composed of remaining Al and inevitable impurities, in which a concentration of an aluminum carbide present in the aluminum alloy sheet is not more than 8 ppm, an area occupancy of aggregation substances present on the aluminum alloy sheet surface after the roughening treatment with respect to an arbitrary circle with a radius 5 ?m in the aluminum alloy sheet surface is less than 10%. In a case where the area occupancy is not less than 10%, the aggregation substances are present at a rate of 1 to 2 pieces/50 cm2.Type: ApplicationFiled: September 1, 2011Publication date: May 31, 2012Applicants: Furukawa-Sky Aluminum Corp., Fujifilm CorporationInventors: Yusuke Namba, Shinya Kurokawa, Hirokazu Sawada, Akio Uesugi, Hirotake Osuga, Yoshikazu Suzuki, Kotaro Kitawaki
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Publication number: 20120125153Abstract: The invention generally relates to the extraction of rare earth elements and heavy metals from geothermal fluids used in geothermal electrical production. The invention provides systems and methods for extracting these elements from hydrothermal products by the application of one or more forces that affect different components of a condensate differently.Type: ApplicationFiled: January 27, 2012Publication date: May 24, 2012Applicant: SHALE AND SANDS OIL RECOVERY LLCInventor: Thomas B. O'Brien
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Patent number: 8157884Abstract: The invention concerns a method for the continuous or discontinuous extraction of a metal or several metals from a slag that contains the metal or a compound of the metal, in which the liquefied metal-containing slag is heated in a primary or secondary smelting unit (1). To provide an improved method for extracting metals, especially copper, from slags, the invention provides that the metal-containing slag is heated in a primary or secondary smelting unit (1) designed as an alternating-current electric furnace, and the molten material is then fed from the primary or secondary smelting unit (1) into a furnace (2) designed as a direct-current electric furnace, in which the metal to be extracted is subjected to an electrolytic separation, where a reducing agent in the form of calcium silicide (CaSi), calcium carbide (CaC2), ferrosilicon (FeO), aluminum (Al), and/or reducing gases is added and/or injected into the primary or secondary smelting unit (1).Type: GrantFiled: October 25, 2007Date of Patent: April 17, 2012Assignee: SMS Siemag AktiengesellschaftInventors: Rolf Degel, Jürgen Kunze
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Publication number: 20120073404Abstract: A method of recovering a valuable metal from slag is disclosed. The method includes the steps of: applying a magnetic field whose magnitude is increased in a stepwise fashion to crushed slag to separate a magnetic material from the crushed slag; and introducing a reductant into the separated magnetic material to recover a valuable metal therefrom. The method is advantageous and cost effective because the recovery rate of iron (Fe) from slag exceeds 50% by using a magnetic field, thus reducing the amount of slag to be wasted.Type: ApplicationFiled: December 2, 2011Publication date: March 29, 2012Applicant: HYUNDAI STEEL COMPANYInventors: Joonseong Ki, Jinill Hwang
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Publication number: 20120060648Abstract: A method for producing multiphase particle-reinforced metal matrix composites is provided. The method is characterized by the combination of an in-situ reaction process under an external electromagnetic field and an in-situ crystallization process under an external electromagnetic field. A traveling wave magnetic field or a rotating magnetic field is employed during the in-situ reaction process, and a rotating magnetic field or a high frequency magnetic field is employed during the in-situ crystallization process. Said method can obtain homogeneous, gradient enhanced or surface reinforced composite materials.Type: ApplicationFiled: May 25, 2009Publication date: March 15, 2012Applicant: JIANGSU UNIVERSITYInventors: Yutao Zhao, Hongming Wang, Gang Chen, Guirong Li
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Publication number: 20120042993Abstract: Disclosed are methods and systems for controlling of the microstructures of a soldered, brazed, welded, plated, cast, or vapor deposited manufactured component. The systems typically use relatively weak magnetic fields of either constant or varying flux to affect material properties within a manufactured component, typically without modifying the alloy, or changing the chemical composition of materials or altering the time, temperature, or transformation parameters of a manufacturing process. Such systems and processes may be used with components consisting of only materials that are conventionally characterized as be uninfluenced by magnetic forces.Type: ApplicationFiled: August 23, 2011Publication date: February 23, 2012Applicant: BABCOCK & WILCOX TECHNICAL SERVICES Y-12, LLCInventors: Edward B. Ripley, Russell L. Hallman
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Publication number: 20120036960Abstract: A method for producing liquid ferroalloy by direct processing of manganese and chromium bearing iron compounds, by the steps: of mixing carbonaceous reductant, fluxing agent, and a binder with materials such as iron sands, metallic oxides, manganese-iron ore concentrates and/or chromium-iron ore concentrates and silica sands, to form a mixture; forming agglomerates from the mixture; feeding the agglomerates to a melting furnace with other materials; melting the feed materials at a temperature of from 1500 to 1760° C. and forming a slag and hot metal; removing the slag; tapping the hot metal as liquid ferroalloy, and utilizing the off-gases from the melting furnace as combustion fuel to drive a turbine and to generate electricity.Type: ApplicationFiled: October 24, 2011Publication date: February 16, 2012Inventor: Glenn E. Hoffman
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Publication number: 20110296949Abstract: A process and apparatus for refining iron from high-phosphorus content iron ores. The process involves mixing a high-phosphorus iron oxide ore and an alkaline solution of pH between about 12.5 and 13.5, screening the mixture by gravity to separate an alkaline-high-phosphorus solution from a low-phosphorus iron ore; and treating the low-phosphorus iron ore with lime and a natural gas.Type: ApplicationFiled: June 8, 2010Publication date: December 8, 2011Applicant: C.V.G. FERROMINERA ORINOCO C.A.Inventor: Henry Rafael Bueno Colina
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Publication number: 20110283831Abstract: A process for the recovery of nickel and/or cobalt from a nickel and/or cobalt containing solution comprising: (i) contacting the nickel and/or cobalt containing solution with metallic particles of at least one metal that is more electronegative than nickel and/or cobalt thereby enabling a cementation process to occur between the nickel and/or cobalt in the solution and the metallic particles to produce a nickel and/or cobalt cementate; and (ii) separating the nickel and/or cobalt cementate from the metallic particles thereby producing a slurry including nickel and/or cobalt cementate.Type: ApplicationFiled: June 22, 2009Publication date: November 24, 2011Inventors: Eric Girvan Roche, David White
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Publication number: 20110274580Abstract: The present invention relates to a method, and apparatus for the recovery of precious metals. Accordingly, it provides a continuous process for obtaining a precious metal composition from a feedstock material, the process comprising the steps of: (i) heating a feedstock material in a plasma furnace to form an upper slag layer and a lower molten metal layer; (ii) removing the slag layer; (iii) removing the molten metal layer; (iv) allowing the removed molten metal layer to solidify; (v) fragmenting the solidified metal layer to form fragments; and (vi) recovering a precious metal composition from the fragments; wherein the feedstock material comprises a precious metal containing material and a collector metal, said collector metal being a metal or an alloy that is capable of forming a solid solution, an alloy or an intermetallic compound with one or more precious metals. This allows for high recovery yields of precious metals.Type: ApplicationFiled: November 24, 2009Publication date: November 10, 2011Applicant: TETRONICS LIMITEDInventors: David Deegan, Tim Johnson
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Patent number: 8043403Abstract: A furnace plant including at least one furnace vessel comprising side walls, a bottom and a roof. At least one heater is configured to heat metal in the furnace vessel. A compartment includes sidewalls lined with refractory material. The compartment forms an extension of the furnace vessel. At least one electromagnetic stirrer is arranged outside and adjacent to the compartment. A refractory plate is arranged inside the compartment. The refractory plate includes an upper edge configured to be positioned below a meniscus of molten metal and includes a lower edge positioned spaced apart from a bottom of the compartment. The plate is arranged such that a gap between the plate and a wall of the compartment increases toward the bottom of the compartment.Type: GrantFiled: October 9, 2008Date of Patent: October 25, 2011Assignee: ABB ABInventors: Bengt Rydholm, Erik Svensson, Alf Lundström, Helmut Hackl, Olof Sjödén, Jan-Erik Eriksson, Tord Kroon, Tord Lindblad
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Publication number: 20110197709Abstract: Provided are an agitation device, a melting apparatus, and a melting method which achieve good melting efficiency without contaminating molten metal. The agitation device is provided with a traveling magnetic field generating unit which is disposed outside a charging tank for storing molten metal and generates, inside the charging tank, a magnetic field that travels downward along the rear sidewall of the charging tank, whereby a flow of the molten metal that rotates longitudinally about an axis approximately parallel to the surface of the molten metal is produced in the molten metal. By charging aluminum cutting chips into the molten metal in which the flow is produced, the aluminum cutting chips move with the flow of the molten metal, get into the molten metal roughly in the position where a downward flow of the molten metal is produced, and are immersed in the molten metal, and thus the melting of the aluminum cutting chips is accelerated.Type: ApplicationFiled: October 27, 2009Publication date: August 18, 2011Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shinichi Koriyama, Takashi Hirai
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Patent number: 7955410Abstract: A method of removing iron from waste slag from a steel producing furnace that reduces the size of the waste slag to slag particles in a reduction zone. The slag particles are advanced along a conveyor in a first direction. A first and second magnet are positioned adjacent the conveyor to remove slag particles that have a sufficient iron content to be attached by the first and second magnets. A first removal belt is advanced between the first magnet and the conveyor to remove slag particles removed from the conveyor by the first magnet. A second removal belt is advanced between the second magnet and the conveyor to remove slag particles removed from the conveyor by the second magnet. A first and second separation screens are positioned along the conveyor to remove particles not removed by the first or second magnets that are small enough to pass through the first and second separation screens.Type: GrantFiled: September 9, 2009Date of Patent: June 7, 2011Inventors: Glenn Hunter, Dean Daenens
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Patent number: 7927398Abstract: A multistage electromagnetic purification method of molten metal, which employs a multistage separator composed of two or more multichannel straight-pass separators bonded together with inorganic high-temperature adhesive. Each stage of the separators is set up in such a manner that the region of centerline of each channel in the former separators is occupied by the sidewall of the next separators at the corresponding position therein; while simultaneously the position in the next separators becomes a region close to sidewall. The multistage separator eliminates the “dead zone” of electromagnetic separation, realizes the transformation from “weak zone” to “strong zone” of electromagnetic separation, and significantly increases removal efficiency of inclusions in the melt with great volume under the effect of induced magnetic field.Type: GrantFiled: September 29, 2005Date of Patent: April 19, 2011Assignee: Shanghai Jiao Tong UniversityInventors: Da Shu, Jun Wang, Haiyan Chen, Baode Sun
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Publication number: 20110079108Abstract: A method of isolating 99Mo produced using a (n,?) reaction according to example embodiments may include vaporizing a source compound containing 98Mo and 99Mo. The vaporized source compound may be ionized to form ions containing 98Mo and 99Mo. The ions may be separated to isolate the ions containing 99Mo. The isolated ions containing 99Mo may be collected with a collector. Accordingly, the isolated 99Mo may have a relatively high specific radioactivity and, in turn, may be used to produce the diagnostic radioisotope, 99mTc, through radioactive decay.Type: ApplicationFiled: October 1, 2009Publication date: April 7, 2011Inventors: Suzanne Lapi, Thomas J. Ruth, Dirk W. Becker, John M. D'Auria
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Publication number: 20110072935Abstract: A system for processing slag material from a steelmaking process includes reducing the average particle size of slag from a steelmaking process into finer particle size material by directing the slag against a surface at a velocity sufficient to cause the slag to break into smaller pieces, and separating the finer particle size material into at least an iron rich product and a silicate rich product based on the differences between these products in at least one or more properties including magnetic susceptibility, particle size, weight or specific gravity. Directing the slag against a surface to reduce the average slag particle size can better separate the dissimilar materials in the slag from each other, and result in less dust generation and less energy consumption compared to grinding the slag material.Type: ApplicationFiled: October 5, 2010Publication date: March 31, 2011Inventor: James M. Gillis
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Publication number: 20110067525Abstract: Apparatus and methods for mercury and precious metal recovery are provided. The apparatus includes a granulometric separator for separating a feed by particle size; a centrifugal concentrator in flow communication with the granulometric separator for isolating and concentrating an elemental mercury-containing fraction of the feed; and an accumulator tank for collecting elemental mercury from the elemental mercury-containing fraction. The accumulator tank has an inlet in flow communication with the centrifugal concentrator; an outlet; a plurality of baffles defining a serpentine flow path to slow the flow of the elemental mercury-containing fraction from the inlet to the outlet; and a mercury accumulation area for collecting elemental mercury settling from the elemental mercury-containing fraction.Type: ApplicationFiled: September 21, 2010Publication date: March 24, 2011Applicant: PEGASUS EARTH SENSING CORP.Inventors: Ted H.F. REIMCHEN, Ryan V. JONES
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Publication number: 20110036467Abstract: A method of producing steel with reduced internal stress concentrations is disclosed. In an embodiment, hot steel is shaped by a rolling mill. The resultant steel product is bundled as soon as practicable and the bundle is allowed to cool. Vibration energy is applied to the bundle of steel product so that internal stress concentrations within the steel product are relieved. In an embodiment, a plurality of bundles are stored on a rack and the rack is vibrated, the vibrations being transmitted to the plurality of bundles so that undesired internal stress concentrations within the steel products are relieved. Alternatively, magnetics may be used to relieve the undesired internal stress concentrations within the steel products. Thus, improved steel is produced as well as improved steel that can be produced more rapidly than known techniques.Type: ApplicationFiled: October 26, 2010Publication date: February 17, 2011Applicant: REX ENTERPRISES, LLCInventor: Franklin Leroy Stebbing
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Patent number: 7888284Abstract: An absorbent includes a ferromagnetic nucleus with a one-layer or two-layer shell or devoid thereof and the nucleus is embodied in the form of a plate with a planar size that ranges from 500-5000 ?m and the thickness is equal to 0.1-1000 ?m. The method for producing the inventive magnetically-operated absorbent includes evaporating and/or melting a magnetic material powder in a low-temperature plasma, quenching and condensing the thus obtained vaporized and/or melt-particle product in a gas flux, and transferring the product precipitated in the form of crystals or micro slugs of corresponding metals, correspondingly to a stabilizer-containing dispersion medium and holding in the medium until a gas release is over. Then the crystals or micro slugs are processed by flattening, for example pressing so that the plates of a specified thickness are obtained.Type: GrantFiled: July 1, 2009Date of Patent: February 15, 2011Assignees: Evgeny Pavlovich Germanov, Mikhail Vladimirovich KutushovInventor: Mikhail Vladimirovich Kutushov
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Publication number: 20110017016Abstract: A system and method for cooling and removing metallic iron and other aggregate from a moving hearth is provided. Cooling may be provided by a secondary cooling system and a spray cooling system in a cooling zone. The secondary cooling system may include an arrangement of coolant tubes for absorbing heat. A flow of nitrogen may be provided through the cooling zone. The spray cooling system may provide evaporative cooling. Aggregate removal may be provided by a magnetic removal system, a plow system, and a sweeper system. The magnetic removal system uses a magnetic device and a moving belt to remove iron materials. The plow system uses a plow to separate and remove aggregate from the moving hearth. The sweeper system may use a vacuum device to pull materials from the moving hearth.Type: ApplicationFiled: January 11, 2008Publication date: January 27, 2011Applicant: Nu-Iron Technology, LLCInventors: David W. Hendrickson, Rodney L. Bleifuss, Raymond P. Mendrola, Clayton A. Van Scoy, Richard A. Kaminski, James Donald Bushman, Carl Emil Sutherland
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Patent number: 7850759Abstract: Multimode and single mode microwave energy is used to improve the extraction of metals from chalcogenide minerals. In one process microwave energy is used to comminute the mineral after which the mineral is reacted with acid in the presence of microwave energy. Following treatment the mineral is removed and the extracted metal is recovered from the acid. In another process chalcogenide minerals are exposed to the magnetic field maximum or the electrical field maximum of a single mode electromagnetic energy. This treatment causes a phase separation between metals and silicates within the mineral leaving metal rich regions from which the metal can be readily recovered by traditional methods.Type: GrantFiled: December 15, 2008Date of Patent: December 14, 2010Assignee: American Biotech Labs, LLCInventors: Rustum Roy, William Moeller
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Publication number: 20100236362Abstract: A furnace plant including at least one furnace vessel comprising side walls, a bottom and a roof. At least one heater is configured to heat metal in the furnace vessel. A compartment includes sidewalls lined with refractory material. The compartment forms an extension of the furnace vessel. At least one electromagnetic stirrer is arranged outside and adjacent to the compartment. A refractory plate is arranged inside the compartment. The refractory plate includes an upper edge configured to be positioned below a meniscus of molten metal and includes a lower edge positioned spaced apart from a bottom of the compartment. The plate is arranged such that a gap between the plate and a wall of the compartment increases toward the bottom of the compartment.Type: ApplicationFiled: October 9, 2008Publication date: September 23, 2010Applicant: ABB ABInventors: Bengt Rydholm, Erik Svensson, Alf Lundström, Helmut Hackl, Olof Sjödén, Jan-Erik Eriksson, Tord Kroon, Tord Lindblad
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Publication number: 20100192727Abstract: An apparatus 2 and method for mixing, agitating and transporting a slurry of molten or semi-solid metal or metal-matrix composite material including a casing 1 for containment of the slurry. An electrical conductor means 10 applies to the slurry a moving magnetic field to induce flow thereof. A component 7,8 is secured and located within the casing to modify the flow pattern of the slurry induced by the moving magnetic field.Type: ApplicationFiled: February 10, 2005Publication date: August 5, 2010Inventor: Graham Rex Withers
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Patent number: 7753986Abstract: The present invention relates to a process wherein an intermediate form of titanium, namely titanium sponge, is produced by reduction of a feedstock of titanium in a reactant liquid bath, where the feedstock, titanium tetrachloride, is reduced by molten magnesium to titanium sponge, and the reactant liquid bath is inductively stirred during the reduction process. The reduction process with induced stirring is performed in an electric induction cold crucible, with or without a liner. Subsequent purification and melting of the titanium sponge can be accomplished in the electric induction cold crucible so that purified titanium can be supplied from the cold crucible.Type: GrantFiled: March 12, 2007Date of Patent: July 13, 2010Assignee: Inductotherm Corp.Inventor: Oleg S. Fishman
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Patent number: 7736586Abstract: There is provided a melting furnace with an agitator. The melting furnace with an agitator includes a melting furnace that contains melt, and an agitator that agitates the melt by an electromagnetic force. The agitator includes a first electrode that is provided at an arbitrary position of the melting furnace so as to come in contact with the melt contained in the melting furnace, a second electrode that is provided near a bottom wall of the melting furnace so as to come in contact with the melt, a first magnetic field device that is provided outside the melting furnace so as to face the bottom wall of the melting furnace and makes a north pole face the bottom wall, and a second magnetic field device that is provided outside the melting furnace so as to face the bottom wall of the melting furnace and makes a south pole face the bottom wall. The first and second magnetic field devices are disposed with a gap in a certain direction.Type: GrantFiled: February 12, 2009Date of Patent: June 15, 2010Inventor: Kenzo Takahashi
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Publication number: 20100133462Abstract: A manufacturing method of one dimension nano magnetic wires is provided. In the method, the one dimension nano magnetic wires having high magnetization and low coercive force are synthesized from a liquid by means of reduction with an applied magnetic field under normal atmospheric temperature and pressure. The one dimension nano magnetic wire is selected from the groups consisting of iron (Fe), cobalt (Co), nickel (Ni), and composites and an alloy thereof.Type: ApplicationFiled: January 16, 2009Publication date: June 3, 2010Applicant: Tatung CompanyInventors: Hong-Ming Lin, Wei-Syuan Lin, Wei-Jen Liou, Cheng-Han Chen, Zih-Jie Jian, She-Huang Wu
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Publication number: 20100126310Abstract: A method for producing pig iron by direct processing of ferrotitania sands, by the steps of: (a) mixing carbonaceous reductant, a fluxing agent, and a binder with titanium-containing materials selected from iron sands, metallic oxides, and/or iron ore concentrates, to form a mixture; (b) forming agglomerates from the mixture (c) introducing the agglomerates to a melting furnace; (d) melting the agglomerates at a temperature of from 1500 to 1760 C and forming hot metal with a slag thereon; (e) removing the slag; (f) tapping the hot metal; and (g) recovering the titanium and vanadium values.Type: ApplicationFiled: August 12, 2008Publication date: May 27, 2010Inventor: Glenn E. Hoffman
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Publication number: 20100101367Abstract: This invention provides a method and apparatus for recovering In in the form of an alloy or a metal simple substance as a valuable material from waste LCD. In the In recovery method and apparatus, there is no need to recover In as indium hydroxide, and In can be recovered as a valuable metal. Accordingly, unlike the case of indium hydroxide, the recovery does not suffer from poor handling, and In can easily be recovered through a filter or the like with significantly improved In recovery.Type: ApplicationFiled: July 25, 2006Publication date: April 29, 2010Applicants: KOBELCO ECO-SOLUTIONS CO., LTD., SHARP KABUSHIKI KAISHAInventors: Toshiaki Muratani, Takamichi Honma, Tomoharu Maeseto, Mitsushige Shimada
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Publication number: 20100071507Abstract: The present invention relates to a method for recovering valuable metals contained in printed circuit boards of waste electronic machine, and more particularly, to a method for recovering valuable metals from waste printed circuit boards by separating several plastic layers laminated using an organic solution and then separating plastic components from metal components using an electrostatic separation process. According to the present invention, it is possible to separate the non-metal containing the plastic components and the metal components from the waste printed circuit boards by separating the several plastic layers laminated via simple pre-process using an organic solvent and obtain the metal recovery ratio of 99.99% via the pre-process and an electrostatic separation process.Type: ApplicationFiled: July 28, 2008Publication date: March 25, 2010Inventors: Jae Chun Lee, Jae Min Yoo, Jin Ki Jeong, Manis Kumar Jha
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Publication number: 20100058891Abstract: A method of removing iron from waste slag from a steel producing furnace that reduces the size of the waste slag to slag particles in a reduction zone. The slag particles are advanced along a conveyor in a first direction. A first and second magnet are positioned adjacent the conveyor to remove slag particles that have a sufficient iron content to be attached by the first and second magnets. A first removal belt is advanced between the first magnet and the conveyor to remove slag particles removed from the conveyor by the first magnet. A second removal belt is advanced between the second magnet and the conveyor to remove slag particles removed from the conveyor by the second magnet. A first and second separation screens are positioned along the conveyor to remove particles not removed by the first or second magnets that are small enough to pass through the first and second separation screens.Type: ApplicationFiled: September 9, 2009Publication date: March 11, 2010Inventors: Glenn Hunter, Dean Daenens
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Publication number: 20100009338Abstract: The invention is drawn to novel nanostructures comprising hollow nanospheres and nanotubes for use as chemical sensors, conduits for fluids, and electronic conductors. The nanostructures can be used in microfluidic devices, for transporting fluids between devices and structures in analytical devices, for conducting electrical currents between devices and structure in analytical devices, and for conducting electrical currents between biological molecules and electronic devices, such as bio-microchips.Type: ApplicationFiled: April 5, 2007Publication date: January 14, 2010Inventors: Jin Z. Zhang, Adam Schwartzberg, Tammy Y. Olson
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Publication number: 20090314134Abstract: A method for recycling a battery pack includes steps of: roasting the battery pack that houses a battery assembly that is in a charged condition, as it is, dismantling the roasted battery pack and separating the battery pack into unit cells and parts other than the unit cells, comminuting the unit cells obtained by separation, washing and screening the comminuted cells, dehydrating a slurry below a sieve after screening and recovering metals used for positive and negative electrodes, and recovering metal containing nickel by magnetically separating metal remaining on the sieve after screening, using a magnet.Type: ApplicationFiled: June 19, 2009Publication date: December 24, 2009Applicant: Toyota Jidosha Kabushiki KaishaInventor: Shuji IIDA
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Publication number: 20090301259Abstract: A method for the separation of a dispersion of molten aluminium and solid inclusions formed from a melt of aluminium containing one or more foreign chemical elements. Molten aluminium surrounding the solid inclusions is at least essentially replaced by a molten salt.Type: ApplicationFiled: June 20, 2007Publication date: December 10, 2009Applicant: Aleris Switzerland GMBHInventors: Paul Alexander De Vries, Huibrecht Adriaan Wouters, Marcellus Albertus Hogenboom
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Publication number: 20090285716Abstract: A manufacturing process for a remelt block containing aluminum designed for making aluminum alloy for the aircraft industry in which scrap containing mainly aluminum alloys used in the aircraft industry is supplied during a supply stage, the scrap is melted in a smelting furnace in order to obtain an initial molten metal bath during a smelting stage, the initial molten metal bath is subjected to purification by fractional crystallization in order to obtain a solidified mass and a bath of residual liquid during a segregation stage, and the solidified mass is recovered in order to obtain a remelt block during a recovery stage. The invention is particularly useful for the recycling of aluminum alloys used in the aircraft industry as it makes it possible to purify scrap of series 2XXX or series 7XXX alloys for iron and silicon, without eliminating additive elements such as zinc, copper and magnesium.Type: ApplicationFiled: June 18, 2007Publication date: November 19, 2009Applicant: ALCAN RHENALUInventors: Jean-Francois Verdier, Jean-Remi Butruille, Michel Leroy, Didier Valax
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Publication number: 20090255372Abstract: The invention relates to a process for recovering valuable metals from a superalloy which has the steps of digesting the superalloy in a salt melt. The salt melt contains 60-95% by weight of NaOH and 5-40% by weight of Na2SO4.Type: ApplicationFiled: June 29, 2007Publication date: October 15, 2009Applicant: H.C. STARCK GMBHInventors: Armin Olbrich, Juliane Meese-Marktscheffel, Matthias Jahn, Rüdiger Zertani, Viktor Stoller, Michael Erb, Karl-Heinz Heine, Uwe Kutzler
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Publication number: 20090255371Abstract: The invention relates to a method for obtaining valuable products using red mud, which accumulates during the manufacture of aluminum by the Bayer method. The method according to the invention comprises the steps: a) reduction of at least one part of the iron(III) oxide and/or iron(III) hydroxide using at least one reductant that contains at least one hydrocarbon; and b) separation of at least one solid phase of the reaction mixture from at least one liquid and/or gaseous phase, the solid and/or liquid and/or gaseous phase comprising at least one valuable product that at least contains magnetite and the reductant comprising methane and/or natural gas and/or ethanol and/or carbon.Type: ApplicationFiled: April 25, 2007Publication date: October 15, 2009Applicant: KRAUSE-ROHM-SYSTEME AGInventors: Eberhard Krause, Valentin Rohm
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Publication number: 20090183597Abstract: Multimode and single mode microwave energy is used to improve the extraction of metals from chalcogenide minerals. In one process microwave energy is used to comminute the mineral after which the mineral is reacted with acid in the presence of microwave energy. Following treatment the mineral is removed and the extracted metal is recovered from the acid. In another process chalcogenide minerals are exposed to the magnetic field maximum or the electrical field maximum of a single mode electromagnetic energy. This treatment causes a phase separation between metals and silicates within the mineral leaving metal rich regions from which the metal can be readily recovered by traditional methods.Type: ApplicationFiled: December 15, 2008Publication date: July 23, 2009Applicant: Clifton Mining CompanyInventors: Rustum ROY, William MOELLER
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Patent number: 7553793Abstract: A method for recovering a catalyst for a fuel cell includes a collection step in which a catalyst is collected by attracting, using a magnetic force, a magnetic material contained in at least one of the catalyst and a carrier on which the catalyst is supported. A system for recovering a catalyst for a fuel cell includes a collection device that attracts, using a magnetic force, a magnetic material contained in at least one of a catalyst and a carrier on which the catalyst is supported.Type: GrantFiled: September 20, 2006Date of Patent: June 30, 2009Assignee: Toyota Jidosha Kabushiki KaishaInventor: Kazuhiro Taniwaki
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Publication number: 20090056499Abstract: A method for fabricating a magnesium-based alloy includes the steps of: (a) mixing a number of carbon nanotubes with a number of magnesium particles; (b) heating the mixture in a protective gas to achieve a semi-solid-state paste; (c) stirring the semi-solid-paste using an electromagnetic stirring force to disperse the carbon nanotubes into the paste; (d) injecting the semi-solid-state paste into a die; and (e) cooling the semi-solid-state paste to achieve a magnesium-based alloy. An apparatus for fabricating the magnesium-based alloy includes a transferring device, a thixomolding machine, and an electromagnetic stirring device. The transferring device includes a feed inlet. The thixomolding machine includes a heating barrel having two ends, a nozzle disposed at a first end thereof, and an material input positioned at a second end thereof. The electromagnetic stirring device includes an electromagnetic induction coil disposed on an outer wall of the heating barrel.Type: ApplicationFiled: August 28, 2008Publication date: March 5, 2009Applicants: TSINGHUA UNIVERSITY, HON HAI PRECISION INDUSTRY CO., LTD.Inventors: KAM-SHAU CHAN, CHENG-SHI CHEN, LI-QING ZHANG, WEN-ZHEN LI
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Publication number: 20080216601Abstract: The present invention concerns a multistage-electromagnetic purification method of molten metal, which relates to the field of casting technique. The method of present invention employs a multistage separator instead of a single-stage one. The multistage separator is composed of two or more multichannel straight-pass separators bonded together with inorganic high-temperature adhesive. Each stage of the separators should be set up in such a manner that the region of centerline of each channel in the former separator is occupied by the sidewall of the next separator at the corresponding position therein, simultaneously the position in the next separator, which is corresponding to the central region of the channel in former separator, becomes a region close to sidewall.Type: ApplicationFiled: September 29, 2005Publication date: September 11, 2008Applicant: SHANGHAI JIAO TONG UNIVERSITYInventors: Da Shu, Jun Wang, Haiyan Chen, Baode Sun
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Publication number: 20080178705Abstract: The present invention relates to an apparatus and process wherein an intermediate form of a Group IVB metal, such as titanium sponge, is produced by reduction of a feedstock of the Group IVB metal in a reactant liquid bath, for example where the feedstock, titanium tetrachloride, is reduced by molten magnesium to titanium sponge, and the reactant liquid bath is inductively stirred during the reduction process. The reduction process with induced stirring may be performed in an electric induction cold crucible, with or without a liner. Subsequent purification and melting of the intermediate form of the Group IVB metal can be accomplished in the electric induction cold crucible so that purified Group IVB metal can be supplied from the cold crucible.Type: ApplicationFiled: March 12, 2007Publication date: July 31, 2008Inventor: Oleg S. Fishman
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Publication number: 20080148902Abstract: A process for separating different products from steelmaking slag includes reducing the average particle size of slag from a steelmaking process into fine particle size material, and separating the fine particle size material into at least an iron rich product and a silicate rich product based on the differences between these products in at least one or more properties including magnetic susceptibility, particle size or specific gravity.Type: ApplicationFiled: December 21, 2006Publication date: June 26, 2008Applicant: WESTWOOD LANDS, INC.Inventors: James M. Gillis, Xiaodi Huang, Jiann-Yang Hwang, Peter Larson, Kenneth L. Paxton, Domenic Popko, Zhiyong Xu
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Patent number: 6852178Abstract: A static magnetic field and a wave are applied to an electrically conductive fluid so as to satisfy the mathematical expression 2?f<(?/?)B2, where f is the frequency (Hz) of the applied wave, ? is the electrical conductivity (S/m) of the conductive fluid, ? is the density (kg/m3) of the conductive fluid, and B is the strength of the applied static magnetic field (T), to thereby generate and propagate vibratory motion into the conductive fluid.Type: GrantFiled: April 26, 2002Date of Patent: February 8, 2005Assignee: Nagoya UniversityInventors: Kazuhiko Iwai, Shigeo Asai
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Publication number: 20040258591Abstract: Methods and apparatuses for separating metal values, such as nickel and nickel compounds, from mineral ores, including lateritic ores are disclosed. The method includes providing a mixture of particles (e.g., crushed and sized ore) that is composed of at least a first group of particles and a second group of particles. Group members have similar chemical composition, while particles belonging to different groups have dissimilar chemical compositions. The mixture of particles is exposed to microwave/millimeter wave energy in order to differentially heat the first and second group of particles, thereby increasing differences in magnetic susceptibility between the first and second group of particles. The mixture of particles is then passed through a magnetic field gradient, which causes the particles to separate into magnetic and non-magnetic fractions.Type: ApplicationFiled: February 22, 2002Publication date: December 23, 2004Inventor: Stephen M. Birken
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Publication number: 20030205105Abstract: Extracting natural occurring volatile minerals using external and internal electromagnetic fields. FIG. 1 & FIG. 2: By passing the volatile solutions (23) and feed materials (126) through a closed container (14)(128) in the proximity of a electromagnetic field or corona. The electromagnetic field consists of electrodes placed on appropriate material either on the inside or the outside of the metal container (14)(128) and energized. Volatile gases are sent to recovery. FIG. 3: Feed materials (212) can be fed on a enclosed conveyer (214) beneath a wrapped rod tube electrode (218) suspended above and lengthwise of the belt. Volatile gases are drawn off the top of the metal container (128) and sent to recovery. FIG. 4: An electromagnetic probe (304) is inserted into a bore hole (302). When energized volatile gases are trapped in a cone shaped cover (306) or other appropriate containment covering the top of the bore hole (302) and sent to recovery.Type: ApplicationFiled: May 6, 2002Publication date: November 6, 2003Inventors: Charles E. Chase, James A. Archibald