Base Metal One Or More Of Beryllium(be), Magnesium(mg), Or Aluminum(al) Patents (Class 75/249)
-
Publication number: 20030147767Abstract: A tablet formed by prealloys iron-aluminum produced from automized powders to be used as additive element in aluminum alloys, is manufactured by the method having the steps of obtaining a metallic alloy by fusion of iron and aluminum with the iron and aluminum added in an electric arc or induction furnace, automizing the melted alloy by transporting the melted alloy to an intermediary contsiner with an opening as a metal flux controlled by a valve located in the opening for controlling and proportionating a continuous flux and supplying a jet of water under pressure when the liquid metal drains to provide a atomization and to produce small droplets that cool in water, solidify and are deposited as a powder; reducing humidity of the powder; classifying the thusly produced material, and compacting a thin fraction of the material for obtaining tablets; a tablet.Type: ApplicationFiled: January 22, 2003Publication date: August 7, 2003Inventor: Ivan Calia Barchese
-
Patent number: 6602314Abstract: The present invention provides an aluminum composite material having neutron absorbing power that improves the ability to absorb neutrons by increasing the content of B, while also being superior to materials of the prior art in terms of mechanical properties and workability. The aluminum composite material having neutron absorbing power contains in Al or an Al alloy matrix phase B or a B compound having neutron absorbing power in an amount such that the proportion of B is 1.5% by weight or more to 9% by weight or less, and the aluminum composite material has been pressure sintered.Type: GrantFiled: March 30, 2001Date of Patent: August 5, 2003Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Yasuhiro Sakaguchi, Tomikane Saida, Kazuo Murakami, Kazuhisa Shibue, Naoki Tokizane, Tatsumi Takahashi
-
Patent number: 6514309Abstract: An alloy feedstock for semi-solid metal injection molding. The alloy feedstock is an alloy material in particulate form and has a heterogeneous structure, a temperature range at 20% of the height of the peak of the main melting reaction greater than 40° C., and having a ratio of the height of the peak of the eutectic reaction to the height of the main melting reaction of less than 0.5.Type: GrantFiled: August 17, 2001Date of Patent: February 4, 2003Assignee: Thixomat, Inc.Inventors: Stephen E. LeBeau, D. Matthew Walukas, Raymond F. Decker
-
Patent number: 6485681Abstract: The invention relates to a method for manufacturing thin-walled pipes, which are made of a heat-resistant and wear-resistant aluminum-based material. The method comprises the spray-compacting of a thick-walled pipe made of a hypereutectic aluminum-silicon AlSi material, possibly a subsequent overaging annealing, and the hot deformation to a thin-walled pipe. Such a method is in particular suited for the production of cylinder liners of internal combustion engines, since the produced liners exhibit the required properties in regard to wear resistance, heat resistance and reduction of pollutant emission.Type: GrantFiled: March 1, 2000Date of Patent: November 26, 2002Inventors: Bernhard Commandeur, Rolf Schattevoy, Klaus Hummert
-
Patent number: 6482248Abstract: An aluminum/diamond composite for the manufacture of metal structures having high yield strength, high stiffness, high thermal conductivity, and low coefficient of thermal expansion. The composite consists of aluminum metal with included diamond particles. The volume fraction of diamond particles may range from 5% to 80%, but is most preferably about 30% to 40%. Two methods of manufacture of the composite are disclosed. The material may be used to manufacture gun barrels, rocket nozzles, cookware, heat sinks, electronics packaging, and automotive components such as brake disks, brake drums, transmission components, and engine components.Type: GrantFiled: November 28, 2000Date of Patent: November 19, 2002Assignee: Magnum Research, Inc.Inventor: Scott R. Holloway
-
Patent number: 6475263Abstract: A silicon base binary alloy of prealloyed powder having less than 10% aluminum, excluding zero. The alloy may be in the form of gas atomized prealloyed powder, which powder may be consolidated to form an article. Preferably, the article is a sputtering target.Type: GrantFiled: April 11, 2001Date of Patent: November 5, 2002Assignee: Crucible Materials Corp.Inventors: Brian J. McTiernan, Michael W. Peretti, Jocelyne O. McGeever
-
Publication number: 20020152841Abstract: An aluminum powder is mixed with a neutron absorber powder through cold isostatic press to form a preliminary molding. The preliminary molding is then subjected to sintering under no pressure in vacuum. After sintering, a billet is subjected to induction heating and hot extrusion to form a square pipe.Type: ApplicationFiled: April 19, 2002Publication date: October 24, 2002Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Katsunari Ohsono, Kazuo Murakami, Yasuhiro Sakaguchi, Toshiro Kobayashi, Toyoaki Yasui
-
Publication number: 20020104405Abstract: A method of co-forming a metal article comprising forming a powdered metal component from a first powdered metal composition, providing a polymeric foam, coating the polymeric foam with a second powdered metal composition to form a coated polymeric foam, placing the coated polymeric foam in contact with the powdered metal component to form a composite, and heat-treating the composite to volatilize the polymeric foam and to solidify the powdered metal component. The powdered metal composition of the powdered metal component can be the same or different than the powdered metal composition used to coat the polymeric foam. The resulting co-formed metal article can be in a variety of configurations including, but not limited to, metal foam on the inside or outside surfaces of a metal tube and metal foam on one or more faces of a metal plate.Type: ApplicationFiled: February 5, 2001Publication date: August 8, 2002Inventors: David F. Haack, Chi-Li Lin, Michael Speckert
-
Patent number: 6398843Abstract: A dispersion-strengthened material is described which comprises aluminium or aluminium alloy containing a substantially uniform dispersion of ceramic particles to confer dispersion strengthening which is inherently stable at high working temperatures, the ceramic particles having a diameter of less than 400 nm, and preferably in the range 10 nm to 100 nm. Suitable ceramic dispersoids include Al2O3, TiO2, Al3C4, ZrO2, Si3N4, SiC, SiO2.Type: GrantFiled: May 4, 2000Date of Patent: June 4, 2002Assignee: Qinetiq LimitedInventor: Andrew Tarrant
-
Patent number: 6346132Abstract: A composite material includes a metallic second phase dispersed in a metallic matrix material. The metallic second phase has a grain structure that is at least partially martensitic. The second phase material is preferably an alloy of nickel and titanium, each present in the range from 48 to 52 atomic %, optionally in combination with further additives. The second phase particles can be present in the form of granular particles, wires, fibers, whiskers, or layers, making up 5 to 60 vol. % of the overall composite material. The matrix material is preferably an aluminum alloy. The composite material has a high damping capacity and a high tensile strength provided by the matrix, and a high damping capacity provided by the second phase. A method of making the composite material involves mixing a powdery matrix material and a powdery second phase material, and then heat and consolidating the mixture at a temperature of 400 to 700 ° C. and a pressure of 100 to 300 MPa.Type: GrantFiled: June 15, 2000Date of Patent: February 12, 2002Assignee: DaimlerChrysler AGInventors: Ulrike Huber, Rainer Rauh, Eduard Arzt
-
Patent number: 6344280Abstract: A swash plate for a swash plate compressor, wherein aluminum alloy containing 12 to 60% of Si and, as required, 0.1 to 30% of Sn is sprayed onto the iron or aluminum base plate of the swash plate compressor to form a seizure-resisting and abrasion-resisting surface layer dispersed with granulated Si.Type: GrantFiled: November 29, 1999Date of Patent: February 5, 2002Assignees: Taiho Kogyo Co., Ltd., Kabushiki Kaisha Toyoda Jidoshokki SeisakushoInventors: Syogo Muramatsu, Masanori Akiduki, Hiroaki Kayukawa, Hideki Mizutani, Manabu Sugiura, Hiroyuki Nakaima
-
Patent number: 6337141Abstract: The seizure resistance of an Al-based flame-sprayed layer formed on the swash plate of a swash-plate type comressor is increased to such a level comparable to that of a flame-sprayed bronze layer. The Al-based flame-sprayed layer of the present invention contains: from 12 to 60% of Si and granular Si particles dispersed in the matrix thereof, and at least one dispersing phase of graphite carbon, amorphous carbon and carbon, the crystallizing degree of which is between the graphite carbon and amorphous carbon, and MoS2.Type: GrantFiled: December 16, 1999Date of Patent: January 8, 2002Assignees: Taiho Kogyo Co., Ltd., Kabushiki Kaisha Toyoda Jidoshokki SeisakushoInventors: Toyokazu Yamada, Soo-Myung Hong, Masanori Akiduki, Takashi Kokubo, Hiroaki Kayukawa, Hideki Mizutani, Manabu Sugiura, Takeshi Imanishi
-
Patent number: 6332906Abstract: Aluminum-silicon alloys having high stiffness are used in forming computer memory disks and actuator arms. Disks formed with the alloy have low flutter and can be spun at 12,000 RPM or greater with a flutter of 10 Å or less.Type: GrantFiled: March 24, 1998Date of Patent: December 25, 2001Assignee: California Consolidated Technology, Inc.Inventors: Tom Haynes, Kevin Anderson
-
Patent number: 6299665Abstract: An alloy feedstock for semi-solid metal injection molding. The alloy feedstock is an alloy material in particulate form and has a heterogeneous structure, a temperature range at 20% of the height of the peak of the main melting reaction greater than 40° C., and having a ratio of the height of the peak of the eutectic reaction to the height of the main melting reaction of less than 0.5.Type: GrantFiled: July 6, 1999Date of Patent: October 9, 2001Assignee: Thixomat, Inc.Inventors: Stephen E. LeBeau, D. Matthew Walukas, Raymond F. Decker
-
Patent number: 6287361Abstract: In order to keep the losses of a pump caused by oil return flow between the gears and the housing as low as possible at high operating temperatures, the oil pump gears are manufactured from a powdered Al/Si alloy formed by spray compacting, to which approximately 30 weight percent pure aluminum powder is admixed, by pressing and subsequent sintering.Type: GrantFiled: June 29, 2000Date of Patent: September 11, 2001Assignee: DaimlerChrysler AGInventors: Guido Hauptmann, Helmut Schäfer
-
Patent number: 6280496Abstract: A silicon carbide based composite material includes as a first component, a metal mainly consisting of aluminum or copper, and as a second component, particles mainly consisting of silicon carbide having high purity and few defects. The material is obtained by heating a compact of the raw material powder containing the first and second components at a temperature not lower than the melting point of the metal mainly consisting of aluminum or copper, and by forging and solidifying under pressure. Preferably, the silicon carbide raw material powder is prepared to have high purity by carrying out a preliminary treatment, or the material after forging or a material obtained through a conventional infiltration process is further heated at a temperature lower than the melting point of the first component. In this manner, an improved superior thermal conductivity can be obtained.Type: GrantFiled: September 8, 1999Date of Patent: August 28, 2001Assignee: Sumitomo Electric Industries, Ltd.Inventors: Chihiro Kawai, Shin-ichi Yamagata, Akira Fukui, Yoshinobu Takeda
-
Patent number: 6271162Abstract: A process for producing a ceramic-metal composite, includes (1) mixing TiO2, and optionally Ti, with at least one of a boron-containing or carbon-containing material to give a green body mix; (2) heat treating the green body mix to a temperature from 900° C. to 1900° C. and below a temperature which leads to an autocatalytic reaction; (3) carrying out an exchange reaction between the material and the TiO2 to give a reaction product comprising at least one of TiBx and TiCy, wherein 0≦x 23 2 and 0≦y≦1; (4) producing a porous green body from the reaction product; (5) filling the porous green body with liquid aluminum after the exchange reaction; and (6) carrying out a reaction between the reaction product in the green body and the aluminum to form the ceramic-metal composite comprising a ceramic phase selected from the group consisting of TiBx-, TiCy-, TiCN- and Al2O3 and a comprising a metallic phase comprising an intermetallic compound of Ti and Al.Type: GrantFiled: October 27, 1999Date of Patent: August 7, 2001Assignee: DaimlerChrysler AGInventors: Tilmann Haug, Steffen Rauscher, Michael Schleydecker, Karl Weisskopf
-
Patent number: 6261336Abstract: A composition for forming molded metal containing articles having improved stability. More particularly, a corrosion resistant composition for forming injection molded articles having a sodium silicate corrosion inhibiting additive. The corrosion inhibitor prevents metal oxidation when a metal containing powder is mixed with a water based binder, providing stability to the article and preventing generation of hydrogen gas. This significantly enhances the shelf life of the moldable composition prior to molding.Type: GrantFiled: August 1, 2000Date of Patent: July 17, 2001Assignee: Rutgers, The State University of New JerseyInventors: Mohammad Behi, Jerry C. LaSalle, George A. Glandz
-
Patent number: 6254657Abstract: Disclosed is a molding method for powder particles, which is excellent in molding performance, and which makes it possible to obtain a preliminary molded product excellent in strength by enhancing mutual bonding between particles in the preliminary molded product. A molding apparatus for powder particles includes an outer frame die having a mold space with a lower punch and an upper punch to be slidably fitted thereto. Slight clearances exist between the outer frame die and the lower and upper punches. A mixture is prepared by mixing a powdery raw material with a liquid additive to cause an exothermic reaction therewith.Type: GrantFiled: August 17, 1999Date of Patent: July 3, 2001Assignee: Honda Giken Kogyo Kabushiki KaishaInventor: Mitsuo Kuwabara
-
Patent number: 6151198Abstract: An actuator E-block for a rotary data storage device has a number of solid flat arms and flat coil yokes. The arms and yokes are formed from a metal, metal-reinforced metal matrix composites (MMC), ceramic-reinforced MMCs, glasses, ceramics or ceramic composites having a low density metal matrix surrounding reinforcing particles of low density and high specific stiffness. The arms and yokes may be formed as inserts by inexpensive processes such as stamping, blanking or laser scribing. The arm and yoke inserts are placed in a mold and then overmolded with a metal or metal matrix composite E-block body using a thixotropic or semisolid forming process. After molding, these materials and processes form a cost effective, lightweight E-block with a near net shape and enhanced damping and stiffness.Type: GrantFiled: November 18, 1998Date of Patent: November 21, 2000Assignee: International Business Machines CorporationInventors: Walter Lloyd Prater, Gwendolyn Jones Chung, Tim Raeburn Lincoln
-
Patent number: 6132530Abstract: Aluminum-strontium enriched master alloy granules for use primarily in modifying the eutectic phase in aluminum-silicon casting alloys. The master alloy granules are predominantly intermetallic compounds Al.sub.4 Sr, Al.sub.2 Sr or AlSr and mixtures thereof. By using such intermetallic dominant alloys in a granulated state rapid dissolution in aluminum-silicon alloy melts is achieved. The master alloy composition can be directly added to a content of the melt or injected into it. The master alloy composition can also be mixed with aluminum granules and extruded into a rod or entrained into a billet of cast aluminum.Type: GrantFiled: November 10, 1998Date of Patent: October 17, 2000Assignee: Timminco LimitedInventors: Douglas J. Zuliani, Bahadir Kulunk
-
Patent number: 6096111Abstract: A homogeneous sintered composite made by press-forming a homogeneous mixture of powders of an agglutinating component, a second component having a melting point higher then the agglutinating component, and an exothermically reactive component to form a compact; heating the compact, then inducing an exothermic reaction of the reactive substance which generates sufficient additional heat to melt the agglutinating component without melting the high melting point component. For electronic microcircuit heat-dissipation applications the agglutinating component is a high thermal conductivity metal, and the high melting point component has a low thermal expansivity, whose proportions are adjusted to match the thermal expansion characteristics of microcircuit material. To reduce porosity, the reacted compact is pressed again while the agglutinating component is still in the liquid phase. For low weight applications the second material has high specific thermal conductivity.Type: GrantFiled: May 19, 1998Date of Patent: August 1, 2000Assignee: Frank J. PoleseInventors: Frank J. Polese, Ranganath Saraswati
-
Patent number: 6089843Abstract: An outer rotor and an inner rotor are formed of sintered aluminum alloy. The sintered aluminum alloy contains 0.5 wt % to 11 wt % of aluminum nitride. Porosity of the sintered aluminum alloy for outer rotor is 3 vol % to 15 vol %. Porosity of the sintered aluminum alloy for inner rotor is 2 vol % to 10 vol %. Outer rotor and inner rotor are set in a pump case. A rotary driving shaft formed of steel is inserted to a through hole of inner rotor. A press fit member is inserted at a press fit surface of inner rotor and rotary driving shaft. Accordingly, sliding members formed of sintered aluminum alloy which reduces seizure and abrasive wear of the inner and outer rotors can be provided, and in addition, an oil pump of which wear and damage at the inner rotor inner diameter surface is suppressed, can be provided.Type: GrantFiled: September 10, 1998Date of Patent: July 18, 2000Assignee: Sumitomo Electric Industries, Ltd.Inventor: Katsuyoshi Kondoh
-
Patent number: 6056802Abstract: A high-strength aluminum-based alloy consisting essentially of a composition represented by the general formula: Al.sub.bal Mn.sub.a M.sub.b or Al.sub.bal Mn.sub.a M.sub.b TM.sub.c wherein M represents one or more members selected from the group consisting of Ni, Co, Fe and Cu, TM represents one or more members selected from the group consisting of Ti, V, Cr, Y, Zr, La, Ce and Mm and a, b and c each represent an atomic percent (at %) in the range of 2.ltoreq.a.ltoreq.5, 2.ltoreq.b.ltoreq.6 and 0<c.ltoreq.2 and containing monoclinic crystals of an intermetallic compound of an Al.sub.9 Co.sub.2 -type structure in the structure thereof. The Al-based alloy has excellent mechanical properties including a high hardness, high strength and high elongation.Type: GrantFiled: July 9, 1997Date of Patent: May 2, 2000Assignee: YKK CorporationInventors: Kazuhiko Kita, Koji Saito
-
Patent number: 6042631Abstract: An AlN dispersed powder aluminum alloy with a particular composition and structure has excellent wear resistance, seizure resistance, heat resistance, toughness and machinability. In the structure of the alloy, AlN layers are discontinuously dispersed along some of the grain boundaries of former aluminum alloy particles in the matrix of an aluminum alloy sintered body. Diffusion and sintering progresses between non-nitrided grains at areas of grain boundaries not having AlN layers, to attain strong bonding between the grains. A nitriding accelerative element such as Mg, Ca or Li is provided in some of the grains to promote the discontinuous formation of the AlN layers. Additionally, layers of a nitriding suppressive element such as Sn, Pb, Sb, Bi or S may be discontinuously dispersed at regions along some of the grain boundaries, and bonding between grains is achieved at these regions as well.Type: GrantFiled: February 6, 1998Date of Patent: March 28, 2000Assignee: Sumitomo Electric Industries, Ltd.Inventors: Katsuyoshi Kondoh, Atsushi Kimura, Yoshishige Takano
-
Patent number: 6015627Abstract: A head drum for supporting a magnetic head for magnetically recording information on and reproducing information from a magnetic tape includes an inner body of an aluminum alloy, and a wear-resistant layer of a sintered powdery alloy disposed around an outer circumference of the inner body in at least a region for sliding contact with an elongate magnetic recording medium. The wear-resistant layer has a thickness of at least 0.2 um, and the sintered powdery alloy comprises a powdery alloy of 17 to 38% of Si, 0.5 to 5% of Cu, 0.3 to 5% of Mg, and the remainder of aluminum.Type: GrantFiled: September 3, 1997Date of Patent: January 18, 2000Assignees: Sony Corporation, Sumitomo Light Metal Industries, Ltd.Inventors: Yasuhiro Hirafune, Akio Kikuchi
-
Patent number: 5997604Abstract: Corrosion resistant metal, either platinum or MCrAlY is bonded to a corrosion sensitive metal such as nickel based superalloys by coating the surface with the corrosion resistant metal particles held in a binder and covering this with a metalide generating tape. This is then heated to cause the formation of the metalide coating on the metal surface, which in turn, bonds the corrosion resistant metal to the surface.Type: GrantFiled: June 26, 1998Date of Patent: December 7, 1999Assignee: C. A. Patents, L.L.C.Inventors: Kevin Rafferty, Bruce Rowe
-
Patent number: 5993513Abstract: A method for controlling oxygen in valve metal materials. The method includes deoxidizing a valve metal material, typically tantalum, niobium, or alloys thereof, and leaching the material in an acid leach solution at a temperature lower than room temperature. In one embodiment of the present invention, the acid leach solution is prepared and cooled to a temperature lower than room temperature prior to leaching the deoxidized valve metal material. The method of the present invention has been found to lower both the oxygen and fluoride concentrations in valve metal materials, as the use of reduced acid leach temperatures provide lower oxygen for a given quantity of a leach acid, such as hydrofluoric acid.Type: GrantFiled: April 5, 1996Date of Patent: November 30, 1999Assignee: Cabot CorporationInventor: James A. Fife
-
Patent number: 5980602Abstract: An improved metal matrix composite utilizes boron carbide as a ceramic additive to a base material metal. The base material metal is aluminum, magnesium, or titanium, or an alloy thereof, provided in powder form with the balance of the material comprising various trace metals such as chromium, copper, iron, magnesium, silicon, titanium, and zinc. The boron carbide powder comprises 10 to 30% by weight of the metal matrix composition. There is at least one other metal additive. The compositions are useful in a variety of applications where lightweight, strength, stiffness, hardness, and low density are desirable. The compositions are extrudable and weldable.Type: GrantFiled: May 6, 1997Date of Patent: November 9, 1999Assignee: Alyn CorporationInventor: Robin A. Carden
-
Patent number: 5976214Abstract: A slide member of a sintered aluminum alloy includes a matrix (1) formed of an aluminum alloy powder, and aluminum nitride films (2) dispersed along old, i.e. former original, powder grain boundaries of this matrix. When a state in which the aluminum nitride films (2) completely continuously enclose the peripheries of the old powder grain boundaries is defined as a dispersion ratio of 100%, the present aluminum nitride films (2) are discontinuously dispersed at a dispersion ratio of not more than 80%. A powder compact consisting of rapidly solidified aluminum alloy powder is heated and held in a nitrogen gas atmosphere, thereby facilitating reaction between aluminum and nitrogen through an exothermic phenomenon following deposition of elements solidly dissolved in the aluminum alloy, for forming aluminum nitride films dispersed on the aluminum alloy powder grain surfaces.Type: GrantFiled: December 13, 1995Date of Patent: November 2, 1999Assignee: Sumitomo Electric Industries, Ltd.Inventors: Katsuyoshi Kondoh, Yoshishige Takano
-
Patent number: 5965829Abstract: An extruded metal matrix composite incorporates boron carbide in fine particulate form. The composition is useful as a radiation shield.Type: GrantFiled: April 14, 1998Date of Patent: October 12, 1999Assignee: Reynolds Metals CompanyInventors: Thomas G. Haynes, Kevin Anderson, Edward L. Oschmann
-
Patent number: 5964967Abstract: A treatment process for a composite comprising a matrix of a precipitation hardenable aluminum alloy and a particulate or short fiber ceramic reinforcement. The process includes hot and/or cold working the composite, subjecting the composite to a controlled heating step in which the composite is raised from ambient temperature to a temperature of from 250 to 450.degree. C. at a rate of temperature increase less than 1000.degree. C. per hour, and subjecting the resulting heat treated composite to a solution treating step.Type: GrantFiled: September 19, 1994Date of Patent: October 12, 1999Assignees: The Secretary of State for Defence in Her Britannic Majesty's Government of the United Kingdom of Great Britain and Northern Ireland, Defence Research AgencyInventors: Timothy Frederick Bryant, Simon Brian Dodd, Stephen Mark Flitcroft, William Sinclair Miller, Roger Moreton, Christopher John Peel
-
Patent number: 5951737Abstract: Aluminum powder compositions intended for powder metallurgy applications are provided. The powder compositions contain aluminum and aluminum alloys or blends made from elemental powders, admixed with a polyethylene lubricant. The polyethylene admixture eases the compaction of powders and the ejection of parts. As compared to other conventional admixed lubricants used for Al powder metallurgy applications, polyethylene allows to obtain parts with higher green and sintered strengths. Proper delubrication prior to sintering is of importance.Type: GrantFiled: June 16, 1998Date of Patent: September 14, 1999Assignee: National Research Council of CanadaInventors: Louis-Philippe Lefebvre, Yannig Thomas
-
Patent number: 5902943Abstract: The invention relates to an aluminum powder blend and sintered components produced from the aluminum powder blend. The powder is based on the precipitation hardenable 7000 series Al-Zn-Mg-Cu alloys with trace addition of lead or tin. The powder blend comprises 2-12 wt. % zinc, 1-5 wt. % magnesium, 0.1-5.6 wt. % copper, 0.01-0.3 wt. % lead or tin, and the balance aluminum. The invention also provides a composite powder comprising the foregoing powder blend and a reinforcing element or compound.Type: GrantFiled: October 31, 1997Date of Patent: May 11, 1999Assignee: The University of QueenslandInventors: Graham Barry Schaffer, Roger Neil Lumley, Shuhai Huo
-
Patent number: 5882443Abstract: Aluminum-strontium enriched master alloy granules for use primarily in modifying the eutectic phase in aluminum-silicon casting alloys. The master alloy granules are predominantly intermetallic compounds Al.sub.4 Sr, Al.sub.2 Sr or Alsr and mixtures thereof. By using such intermetallic dominant alloys in a granulated state rapid dissolution in aluminum-silicon alloy melts is achieved. The master alloy composition can be directly added to a content of the melt or injected into it. The master alloy composition can also be mixed with aluminum granules and extruded into a rod or entrained into a billet of cast aluminum.Type: GrantFiled: June 28, 1996Date of Patent: March 16, 1999Assignee: Timminco LimitedInventors: Douglas J. Zuliani, Bahadir Kulunk
-
Patent number: 5869778Abstract: Apparatus for use in cooling an integrated circuit structure. The apparatus includes a heat sink having a first portion configured for thermal engagement with an integrated circuit device and a second portion configured for the dissipation of heat into an ambient fluid, such as air. The heat sink is made from a powdered metal which, in one preferred embodiment, includes copper. The heat sink may be formed from the plurality of discrete layers, each layer having a button projecting from one surface, and a depression formed in an opposing surface. The depression is configured to receive a projecting button portion from another layer. In an alternative embodiment the heat sink includes a plurality of plugs projecting from the generally flat surface.Type: GrantFiled: April 22, 1997Date of Patent: February 9, 1999Assignee: LSI Logic CorporationInventor: Mark R. Schneider
-
Patent number: 5809393Abstract: A sputtering target comprising a body of metal such as aluminum and its alloy with an ultrafine grain size and small second phase. Also described is a method for making an ultra-fine grain sputtering target comprising melting, atomizing, and depositing atomized metal to form a workpiece, and fabricating the workpiece to form a sputtering target. A method is also disclosed that includes the steps of extruding a workpiece through a die having contiguous, transverse inlet and outlet channels of substantially identical cross section, and fabricating the extruded article into a sputtering target. The extrusion may be performed several times, producing grain size of still smaller size and controlled grain texture.Type: GrantFiled: October 30, 1995Date of Patent: September 15, 1998Assignee: Johnson Matthey Electronics, Inc.Inventors: John Alden Dunlop, Jun Yuan, Janine Kiyabu Kardokus, Roger Alan Emigh
-
Patent number: 5788737Abstract: Disclosed is an aluminum base sintered material, in which said material comprises base powders 2 of an aluminum or an alloy thereof and numerous endless passages being formed by pores connected to each other, said pores intervening between said base powders 2 adjacent to each other, and in which said material is provided with bridging portions 3 for interconnecting said base powders 2 adjacent to each other, said bridging portions 3 having therein an eutectic structure with a hyper-eutectic compounds and with a containment of the eutectic element and the balance of aluminum.Type: GrantFiled: December 9, 1996Date of Patent: August 4, 1998Assignee: N.D.C. Co., Ltd.Inventors: Hiroo Wakiyama, Hiroyoshi Kikuchi, Takeshi Sakai
-
Patent number: 5780755Abstract: A sputtering target comprising a body of metal such as aluminum and its alloy with an ultrafine grain size and small second phase. Also described is a method for making an ultra-fine grain sputtering target comprising melting, atomizing, and depositing atomized metal to form a workpiece, and fabricating the workpiece to form a sputtering target. A method is also disclosed that includes the steps of extruding a workpiece through a die having contiguous, transverse inlet and outlet channels of substantially identical cross section, and fabricating the extruded article into a sputtering target. The extrusion may be performed several times, producing grain size of still smaller size and controlled grain texture.Type: GrantFiled: October 30, 1995Date of Patent: July 14, 1998Assignee: Johnson Matthey Electronics, Inc.Inventors: John Alden Dunlop, Jun Yuan, Janine Kiyabu Kardokus, Roger Alan Emigh
-
Patent number: 5744734Abstract: A method for fabricating articles of high-temperature aluminum alloys having a compressional strength of at least 20 kg/mm.sup.2 at temperatures of 300.degree. C. or greater, is disclosed. The method comprises the steps of: (a) forming a porous preform from particles of a first aluminum alloy via cold-pressing, the preform having the shape and dimension of the aluminum alloy article to be fabricated; (b) squeeze-casting a molten second aluminum alloy into void spaces of the porous preform to form an aluminum composite containing the first aluminum alloy, which serves as a reinforcement phase, dispersed in the second aluminum alloy, which serves as a matrix phase; (c) wherein the molten second aluminum alloy is cast at such temperatures so as to cause a surface of the first aluminum alloy particles to melt and thereby form a strong bonding with the second aluminum alloy.Type: GrantFiled: October 31, 1995Date of Patent: April 28, 1998Assignee: Industrial Technology Research InstituteInventors: Chih-Chao Yang, Edward Chang
-
Patent number: 5722036Abstract: Disclosed is a manufacturing process of a sintered connecting rod assembly comprising a first member with a projection and a second member with a concavity in which the first member and the second member are mated with each other by engaging the projection with the concavity. A powdered raw material is compacted into a first compact and a second compact for the first and second members, wherein the projection of the first compact has a width slightly larger than the width of the concavity of the second compact. Then the projection of the first compact is engaged with the concavity of the second compact to mate the first compact with the second compact, thereby the projection and the concavity are tightly pressed against each other. After sintering the mated first and second compacts, they are forced to release the projection from the concavity. The die for compacting the raw material has a whole cavity and a removable core for dividing the whole cavity into two cavities.Type: GrantFiled: December 30, 1996Date of Patent: February 24, 1998Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Hideo Shikata, Jun Sakai
-
Patent number: 5716467Abstract: Disclosed is a practical aluminum based alloy containing 1 to 99 weight percent beryllium, and improved methods of semi-solid processing of aluminum alloys containing beryllium. The present methods avoid molten beryllium, agitation of molten aluminum-beryllium alloys and the need for introducing shear forces by utilizing atomized or ground particles of beryllium mixed with solid, particulate or liquidus aluminum.Type: GrantFiled: October 25, 1994Date of Patent: February 10, 1998Assignee: Brush Wellman Inc.Inventors: James M. Marder, Warren J. Haws
-
Patent number: 5701576Abstract: The manufacturing method of plastically formed products prevents the generation of cracks at the time of plastic working, thereby increasing the productivity. It is also prevented that the metallic particles constituting the product become large and rough in structure. In the manufacturing method, only the compact treatment and the vacuum deaeration treatment are carried out prior to the extrusion treatment, without the pressure-heat treatment performed. Therefore, processing steps prior to the extrusion treatment are simplified, so that the productivity of the plastically formed products is improved and the metallic particles are prevented from being large and rough. The diffusion treatment between the extrusion treatment and the forging treatment enhances the adhesion at the inner part of the extruded material in the radial direction, whereby the generation of cracks at the time of plastic working is avoided.Type: GrantFiled: January 22, 1996Date of Patent: December 23, 1997Assignee: Mazda Motor CorporationInventors: Makoto Fujita, Yukio Yamamoto, Nobuo Sakate, Shoji Hirabara
-
Patent number: 5698006Abstract: The improved intermetallic compounds represented by xNiAl+X (x=50.5-63.5), with dopant element X being selected from among Ti, Fe, V, W, Cr, Cu, Mo, Nb, Ta, Hf, Zr and B, are lightweight and have satisfactory oxidation resistance and high-temperature strength and, hence, are useful as structural materials in aerospace (as in space shuttles) and nuclear fields (for use in reprocessing facilities). A representative intermetallic compound having the formula NiAl+x(Mo/Re)+cB, wherein the ratio of Ni:Al is 56.5:43.5, the ratio of Mo:Re is either 1:1 or 1:0.5, x is between 0.1 and 1 at. %, and c is from 0 to 0.2 at. %, is disclosed.Type: GrantFiled: January 5, 1996Date of Patent: December 16, 1997Assignee: Japan Atomic Energy Research InstituteInventor: Shintaro Ishiyama
-
Patent number: 5693897Abstract: A high strength, heat resistant aluminum-based alloy having a composition represented by the general formula Al.sub.bal Ti.sub.a Fe.sub.b or the general formula Al.sub.bal Ti.sub.a Fe.sub.b M.sub.c, wherein M represents at least one element selected from among V, Cr, Mn, Co, Y, Zr, Nb, Mo, Ce, La, Mm (misch metal), Hf, Ta and W; and a, b and c are, in weight percentage, 7.ltoreq.a.ltoreq.20, 0.2.ltoreq.b.ltoreq.6 and 0<c.ltoreq.6. A compacted and consolidated aluminum-based alloy having high strength and heat resistance is produced by melting a material having the above-specified composition, rapidly solidifying the melt into powder or flakes, compacting the resulting powder or flakes, and compressing, forming and consolidating the compacted powder or flakes by conventional plastic working.Type: GrantFiled: February 22, 1996Date of Patent: December 2, 1997Assignee: YKK CorporationInventor: Kazuhiko Kita
-
Patent number: 5665306Abstract: There is claimed a sheet or plate structural member suitable for aerospace applications and having improved combinations of strength and toughness. The member is made from a substantially vanadium-free aluminum-based alloy consisting essentially of: about 4.85-5.3 wt. % copper, about 0.5-1.0 wt. % magnesium, about 0.4-0.8 wt. % manganese, about 0.2-0.8 wt. % silver, about 0.05-0.25 wt. % zirconium, up to about 0.1 wt. % silicon, and up to about 0.1 wt. % iron, the balance aluminum, incidental elements and impurities, the Cu:Mg ratio of said alloy being between about 5 and 9, and more preferably between about 6.0 and 7.5. The invention exhibits a typical tensile yield strength of about 77 ksi or higher at room temperature and can be processed into various lower wing members or into the fuselage skin of high speed aircraft.Type: GrantFiled: December 26, 1995Date of Patent: September 9, 1997Assignee: Aluminum Company of AmericaInventor: Lynette M. Karabin
-
Patent number: 5658366Abstract: A heat- and abrasion-resistant aluminum alloy having a grain size of the matrix of .alpha.-aluminum in the alloy not more than 1,000 nm; a grain size of an intermetallic compounds contained in the alloy of not more than 500 nm; and 0.5 to 20% by volume of ceramic particles in the range of 1.5 to 10 .mu.m in particle size and dispersed in the alloy. By this composition, the stress concentration due to the ceramic particles is reduced. Furthermore, because the powders bind well with each other, the heat resistance and abrasion resistance are compatibly improved without decreasing toughness and ductility.Type: GrantFiled: August 25, 1995Date of Patent: August 19, 1997Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Kenji Okamoto, Hiroyuki Horimura, Masahiko Minemi, Kensuke Honma
-
Patent number: 5652877Abstract: The present invention relates to alloys in which the essential constituent is aluminum, metal deposits produced from these alloys, substrates coated with these alloys and the applications of these alloys. The alloys of the present invention are characterized in thatthey have the following atomic composition (I):Al.sub.a Cu.sub.b Co.sub.b' (B,C).sub.c M.sub.d N.sub.e I.sub.f(I)a+b+b'+c+d+e+f=100, expressed as number of atoms, a.gtoreq.50, 0.ltoreq.b<14, 0.ltoreq.b'.ltoreq.22, 0<b+b'.ltoreq.30, 0.ltoreq.c.ltoreq.5, 8.ltoreq.d.ltoreq.30, 0.ltoreq.e.ltoreq.4, f.ltoreq.2, where M represents one or more elements chosen from Fe, Cr, Mn, Ni, Ru, Os, Mo, V, Mg, Zn and Pd; N represents one or more elements chosen from W, Ti, Zr, Hf, Rh, Nb, Ta, Y, Si, Ge and the rare earths; I represents the inevitable production impurities;and they contain at least 30% by mass of one or more quasicrystalline phases.Type: GrantFiled: April 5, 1995Date of Patent: July 29, 1997Assignee: Centre National de la RechercheInventors: Jean-Marie Dubois, Antoine Pianelli
-
Patent number: 5648620Abstract: A cast sliding surface bearing for guiding and supporting moving machine members consists of a light alloy matrix (4), which contains a cast-in shaped body (2), which constitutes portions of the sliding surface (6) and is made of a hard material and has open cavities, which contain infiltrated matrix material. In order to achieve improved tibological properties the open cavities of the shaped body are filled with matrix material, each of the hard portions of the shaped body which lie in the sliding surface has a size, measured in an axis, of .ltoreq.0.1 mm, and the distance between the hard portions of the shaped body, measured in an axis, is .ltoreq.2 mm.Type: GrantFiled: February 24, 1995Date of Patent: July 15, 1997Assignee: KS Aluminium-Technologie AktiengesellschaftInventors: Otto W. Stenzel, Georg Sick, Eduard Kohler, Herbert Moding, Jurgen Niehues
-
Patent number: 5637816Abstract: A metal matrix composite comprising an iron aluminide binder phase and a ceramic particulate phase such as titanium diboride, zirconium diboride, titanium carbide and tungsten carbide is made by heating a mixture of iron aluminide powder and particulates of one of the ceramics such as titanium diboride, zirconium diboride, titanium carbide and tungsten carbide in a alumina crucible at about 1450.degree. C. for about 15 minutes in an evacuated furnace and cooling the mixture to room temperature. The ceramic particulates comprise greater than 40 volume percent to about 99 volume percent of the metal matrix composite.Type: GrantFiled: August 22, 1995Date of Patent: June 10, 1997Assignee: Lockheed Martin Energy Systems, Inc.Inventor: Joachim H. Schneibel