Abstract: A parcel of land on which to site the plant is identified. The parcel of land is located such that about 3,500,000 to about 7,500,000 scrap tires per year are available for substantially regular and substantially continuous delivery to the plant, at a tipping fee of at least about $40.00 per ton. The plant is located on the parcel of land. One or more of synthesis gas, electricity, and steam produced by the plant are sold.

Abstract: The present disclosure provides, among other things, a system and process for drying a biosolid or sludge, such as wastewater sludge. The system and method include a fluidized bed dryer in which the sludge is dried. The fluidized bed includes bed media. In particular examples, the bed media is different than the sludge. The system and method can include additional features, such treating the sludge using a thermochemical process in a thermochemical reactor, such as a gasifier, to produce a fuel. The fuel is then combusted to produce energy and heat. The heat is recycled to the drier to help dry sludge. In particular examples, sludge input to the dryer is not first treated using a high-pressure dewatering technique. In some embodiments, the system and method include an anaerobic digester coupled to a combustion unit coupled to the dryer.

Abstract: An apparatus and method for processing iron sinter is provided. A cooling system is arranged downstream of a furnace for cooling the iron sinter. The cooling system includes a convective cooling system for forcing air into the iron sinter and an evaporative cooling system for directing fluid into the hot sinter.

Abstract: The invention relates to an apparatus for producing metals and/or primary metal products, in particular pig iron and/or primary pig iron products, in which a metal-containing charge material, in particular in fine particle form, is introduced, using pneumatic conveying, by means of a carrier gas stream, in the form of a stream of medium formed from the charge material and the carrier gas stream, into a melting unit, in particular a melter gasifier, for further processing. According to the invention, the charge material is introduced after the carrier gas stream has been separated off and separately at at least two introduction points, so that at least two partial quantities of the charge material can be introduced independently of one another and continuously or in stacked form.

Abstract: The invention relates to a process and an associated apparatus for producing metals and/or primary metal products, in particular pig iron and/or primary pig iron products, in which a metal-containing charge material, in particular in fine particle form, is introduced, using pneumatic conveying, by means of a carrier gas stream, in the form of a stream of medium formed from the charge material and the carrier gas stream, into a melting unit, in particular a melter gasifier, for further processing. According to the invention, the charge material is introduced after the carrier gas stream has been separated off and separately at at least two introduction points, so that at least two partial quantities of the charge material can be introduced independently of one another and continuously or in stacked form.

Abstract: The invention relates to an apparatus and method for manufacturing molten iron. The method for manufacturing molten iron includes producing a mixture containing iron by drying and mixing iron-containing ore and additives, passing the mixture containing iron through one or more successively-connected fluidized beds so that the mixture is reduced and calcined to thereby perform conversion into a reduced material, forming a coal packed bed, which is a heat source in which the reduced material has been melted, charging the reduced material to the coal packed bed and supplying oxygen to the coal-packed bed to manufacture iron, and supplying reduced gas exhausted from the coal-packed bed to the fluidized bed, wherein in the conversion of the mixture to a reduced material, oxygen is directly supplied and combusted in an area where reduced gas flows to the fluidized bed. The apparatus for manufacturing molten iron of the invention uses this method for manufacturing molten iron.

Abstract: Process and apparatus for producing liquid pig iron or primary steel products from iron-containing material in lump form in a fusion gasifier (1), in which, with lump coal and oxygen-containing gas being fed in, and with simultaneous formation of a reduction gas, the iron-containing material is fused, lump coal being fed to the fusion gasifier (1) from above and, together with the iron-containing material, forming a fixed bed (6) in the fusion gasifier (1) and thereby giving off its fraction of volatile hydrocarbons into the dome space (11) located above the fixed bed (6), and pulverized-fuel burners (15) being directed obliquely from above towards the surface of the fixed bed (6). The operation of the pulverized-fuel burners (15) is in this case controlled in such a way that the combustion of the carbon fraction of the carbon carriers in fine particle form takes place in a proportion of at least 40% to form CO2.

Abstract: A combustion chamber in a melter gasifier extends into a fluidized bed to isolate fine particulate ore introduced into the chamber from the remaining internal portion of the melter gasifier. The fine particulate ore is melted in the chamber and falls on the bed to be reduced as it trickles down to the molten metal in the melter gasifler bottom. Reducing gases withdrawn from the melter gasifier are filtered through the bed, thereby preventing the fine particulate ore from being withdrawn with the gases. The chamber can be liquid cooled and use a burner to provide combustion temperatures.

Abstract: The present invention provides a method of producing metallic iron nuggets with a high yield and good productivity, and more particularly a method which can produce metallic iron nuggets which have a high Fe purity and are excellent in transporting and handling due to a large grain diameter with a high yield and good productivity, when they are produced by reducing and melting raw material containing iron oxide such as iron ore and carbonaceous reducing agent such as coke.

Abstract: In a method of producing molten metal (8) from at least partially fine-particulate metal carriers in a melter gasifier (2) in which under supply of carbon-containing material and oxygen or an oxygen-containing gas under simultaneous formation of a reducing gas in a bed (11) formed of solid carbon carriers (4) the metal carriers are melted, the supplied fine-particulate metal carriers in order to avoid discharging thereof are charged to a high-temperature combustion zone (13) maintained by a combustion process and there are melted at least for the most part or completely, wherein the high-temperature combustion zone (13) is spatially isolated from the freeboard (12) of the melter gasifier (2) located above the bed (11) and extends into the bed (11), wherein the offgases formed in the high-temperature combustion zone (13) exit the same passing through at least a portion of the bed (11) and wherein furthermore the offgases are cooled in the bed (11) and are withdrawn from the melter gasifier (2) along with the r

Abstract: In a process for producing molten pig iron or steel preproducts from fine-particulate iron containing material in a meltdown gasifying zone of a melter gasifier, under the supply of carbon-containing material and oxygen-containing gas at the simultaneous formation of a reducing gas in a bed formed of solid carbon carriers, the iron-containing material is melted when passing the bed.

Abstract: A device is disclosed for directly charging raw material into a melter-gasifier in a molten iron manufacturing facility using coal and fine iron ore. The elutriation of fine dusts is inhibited while directly charging coal and reduced fines into the melter-gasifier. The direct charging device is applied to a fluidized bed type final reducing furnace and has a plurality of discharging outlets for discharging the fines. The melter-gasifier receives lump coal to form a coal packed bed within it and receives the reduced fine iron ore from the final reducing furnace. The direct charging device includes a plurality of charging inlets formed on the side wall of the melter-gasifier connected by conduits to the discharging outlets of the final reducing furnace whereby reduced fine iron ore is continuously charged from the final reducing furnace to the coal packed bed of the melter-gasifier.

Abstract: An apparatus for keeping an optimal penetration depth formed at the front end of an oxygen tuyere in the producing facilities of molten pig iron utilizing non-coking coal and a method for keeping the same. A sensor for measuring distance using a laser for continuously measuring the penetration depth, is provided. Comprised is a process computer for continuously receiving the measured penetration depth from the sensor and comparing the received penetration depth with a predetermined optimal penetration depth to obtain a difference between them, and for obtaining a changing amount of a pressure in a melter gasifier through a mutual relation between a predetermined changing amount of a pressure in the melter gasifier with that of the penetration depth using the difference between the actual penetration depth with the optimal penetration depth.

Abstract: In a process for the production of molten pig iron or steel pre-products from fine-particulate iron-cintaining material, in a meltdown-gasifying zone of a melter gasifier (1), under the supply of carbon-containing material and oxygen-containing gas at the simultaneous formation of a reducing gas, in a bed formed of sold carbon carriers, the iron-containing material is melted when passing the bed.

Abstract: In a process for the production of molten pig iron (12) or steel pre-products from fine particulate iron-containing material, in particular reduced sponge iron, in a meltdown gasifying zone (6) of a melter gasifier (5) the iron-containing material is melted in a bed (16) formed of solid carbon carriers, under the supply of carbon-containing material and oxygen-containing gas at the simultaneous formation of a reducing gas. To prevent the fine particles of the iron-containing material charged to the melter gasifier from being discharged, the iron-containing material is supplied into the a melter gasifier (5) centrally, closely above the bed (16) but in its immediate vicinity, by means of an oxygen-burner (15) under the formation of a high-temperature combustion zone (21).

Abstract: The invention provides a method for both disposing of an environmentally undesirable material comprising petroleum coke and the sulfur and heavy metals contained therein and of providing fuel for a process of making molten iron or steel preproducts and reduction gas in a melter gasifier having an upper fuel charging end, a reduction gas discharging end, a lower molten metal and slag collection end, and means providing an entry for charging ferrous material into the melter gasifier; introducing a carbonaceous fuel including petroleum coke into the melter gasifier at the upper fuel charging end; blowing oxygen-containing gas into the petroleum coke to form at least a first fluidized bed of coke particles from the petroleum coke; introducing ferrous material into the melter gasifier through the entry means, reacting petroleum coke, oxygen and particulate ferrous material to combust the major portion of the petroleum coke to produce reduction gas and molten iron or steel preproducts containing heavy metals freed

Abstract: A process for producing molten pig iron or molten steel pre-products from charging substances formed of iron ores and fluxes and at least partially comprising fines, wherein the charging substances are directly reduced to sponge iron in at least one reduction zone by the fluidized layer process, the sponge iron is melted in a melting-gasifying zone under supply of carbon carriers and oxygen-containing gas, and a CO and H.sub.2 -containing reducing gas is produced, which is injected into the reduction zone, is reacted there, is withdrawn as an export gas and is supplied to a consumer, is to be improved with a view to rendering feasible the use of fine ore in an economic manner.

Abstract: The invention relates to a method for processing environmentally undesirable materials including petroleum coke and the sulfur and heavy metals contained therein and oily steel and iron ferrous waste from machine shop and steel and iron processing to provide fuel and a charging material for a process of making molten iron or steel preproducts and reduction gas in a melter gasifier.

Abstract: The invention provides a method for both disposing of an environmentally undesirable material comprising petroleum coke and the sulfur and heavy metals contained therein and of providing fuel for a process of making molten iron or steel preproducts and reduction gas in a melter gasifier having an upper fuel charging end, a reduction gas discharging end, a lower molten metal and slag collection end, and means providing an entry for charging ferrous material into the melter gasifier; introducing petroleum coke into the melter gasifier at the upper fuel charging end; blowing oxygen-containing gas into the petroleum coke to form at least a first fluidized bed of coke particles from the petroleum coke; introducing ferrous material into the melter gasifier through the entry means, reacting petroleum coke, oxygen and particulate ferrous material to combust the major portion of the petroleum coke to produce reduction gas and molten iron or steel preproducts containing heavy metals freed from combustion of the petrole

Abstract: The invention provides a method for both disposing of an environmentally undesirable material comprising rubber tires and the sulfur and metals contained therein and of providing fuel for a process of making molten iron or steel preproducts and reduction gas in a melter gasifier. The metals freed from combustion of the rubber tires is contained in the molten iron and sulfur freed from combustion of the rubber tires is contained in the slag.

Abstract: In a process and an apparatus for the production of liquid metal (4) from fine-grain metal oxide particles, the particles, together with hot reducing gas, are blown against a heated bulk material filter layer (9) of lump coal and/or ceramic pieces, a substantial proportion of the particles being retained on and in the filter layer and subjected to finishing reducing by the reducing gas. A high-temperature flame is produced in front of the filter layer (9) by an oxygen-bearing gas being blown against the filter layer, and the metallised particles which are retained in the filter layer are melted. They pass in the liquid condition through the filter layer (9) into a receiving space (3) for liquid metal (4).

Abstract: The invention provides a method for both disposing of an environmentally undesirable material comprising petroleum coke and the sulfur and heavy metals contained therein and of providing fuel for a process of making molten iron or steel preproducts and reduction gas in a melter gasifier having an upper fuel charging end, a reduction gas discharging end, a lower molten metal and slag collection end, and means providing an entry for charging ferrous material into the melter gasifier; introducing petroleum coke into the melter gasifier at the upper fuel charging end; blowing oxygen-containing gas into the petroleum coke to form at least a first fluidized bed of coke particles from the petroleum coke; introducing ferrous material into the melter gasifier through the entry means, reacting petroleum coke, oxygen and particulate ferrous material to combust the major portion of the petroleum coke to produce reduction gas and molten iron or steel preproducts containing heavy metals freed from combustion of the petrole

Abstract: The present invention provides a method for processing environmentally undesirable materials including petroleum coke and the sulfur and heavy metals contained therein and agglomerated waste dust from an electric arc furnace and the zinc, cadmium, lead and iron oxides contained therein and of providing fuel and a charging material for a process of making molten iron or steel preproducts and reduction gas in a melter gasifier. Metallized arc furnace waste dust material from a reduction furnace is introduced into the melter gasifier. The petroleum coke, oxygen and metallized waste dust material are reacted to produce reduction gas and molten iron from the iron oxides in the waste dust material. The molten iron contains the metals freed from combustion of the petroleum coke. The reduction gas is removed from the melter gasifier for use in the reduction furnace to produce an top off gas containing vapors of zinc, cadmium and lead.

Abstract: The invention relates to a method of making iron or steel preproducts and reduction gas with a low slag forming process utilizing petroleum coke as a fuel in a melter gasifier.

Abstract: The invention relates to a method of making iron or steel preproducts and reduction in gas a substantially slag free process utilizing petroleum coke as a fuel in a melter gasifier.

Abstract: The invention provides a method for both disposing of an environmentally undesirable material comprising petroleum coke and the sulfur and heavy metals contained therein and of providing fuel for a process of making molten iron or steel preproducts and reduction gas in a melter gasifier having an upper fuel charging end, a reduction gas discharging end, a lower molten metal and slag collection end, and means providing an entry for charging ferrous material into the melter gasifier; introducing petroleum coke into the melter gasifier at the upper fuel charging end; blowing oxygen-containing gas into the petroleum coke to form at least a first fluidized bed of coke particles from the petroleum coke; introducing ferrous material into the melter gasifier through the entry means, reacting petroleum coke, oxygen and particulate ferrous material to combust the major portion of the petroleum coke to produce reduction gas and molten iron or steel preproducts containing heavy metals freed from combustion of the petrole

Abstract: A method and apparatus for producing molten metal from powder state ore through smelting process to be performed in a shaft furnace, utilized the reducing material having grain size greater than that n-times of the gas flow velocity corresponding grain size to charge from the top of a shaft furnace for forming fluidized bed at the upper section of the furnace and a reducing material filled section below the fluidized bed. The method and apparatus for smelting the powder state ore also takes the reducing material having smaller grain size to be blown into the furnace through tuyeres.

Abstract: A method is disclosed for pretreatment of a lumpy carbon carrier suitable for forming a fluidized bed and a solid bed used in the production of pig iron from iron ore. The ore is pre-reduced in at least one reduction plant and the thus produced iron sponge is subsequently final reduced and fused in a melt-down gasifier with the help of the lumpy carbon carrier and an oxygen-containing gas and is the carbon carrier is fed into the upper part and the oxygen-containing gas is fed into the lower part of the melt-down gasifier. These materials form, together with the iron sponge, a fluidized bed in the melt-down gasifier. Below the fluidized bed, a solid bed is formed consisting of said lumpy carbon carrier. A suitable carbon carrier may be formed by pretreating available coal by one of two methods. Lumpy coal tending to burst upon subjection to a shock-like thermal load is preheated for a minimum of one hour at a temperature of at least 300.degree. C.

Abstract: To produce molten pig iron by melt-reduction of iron ores of various grain sizes containing a fraction A including grain sizes to which diameters of less than 0.2 mm correspond, by pre-reducing the ore by reducing gas, completely reducing the pre-reduced material and smelting it to molten pig iron in a melter gasifier, the pre-reduced ore fraction A is separated from a fraction B including larger grain-size particles by classification by means of reducing-gas and the two fractions A and B are completely reduced separately and fed to the melting zone of the melter gasifier.

Abstract: Described herein is a process for melting iron material in the production of molten iron, in which cold iron material such as scraps, cold pig iron or reduced iron is charged into a melting furnace, the process comprising: feeding a carbon-containing solid material into a precombustion vessel for primary combustion therein with supply of an oxygen-containing gas with an oxygen content corresponding to 0.4 to 0.9 of theoretical air ratio; separating combustion residues of the carbon-containing solid material from the resulting hot reducing gas; and introducing the reducing gas into the melting furnace for secondary combustion therein with supply of an oxygen-containing gas holding an oxygen concentration corresponding to 0.7 to 1.3 of theoretical air ratio in total with the oxygen-containing gas supplied to the precombustion furnace.

Abstract: A process for melting metal scrap, particularly steel scrap or such high-melting charge material in a shaft furnace operated in cokeless manner by means of fluid fuels is described. The furnace shaft used for carrying out the process is separated from the furnace hearth connected to the bottom thereof by means of a cooled grate arrangement. The burners issue substantially vertically to the longitudinal axis of the shaft into the furnace and the combustion air is recuperatively preheated by means of the shaft furnace waste gases. The amount of heat introduced into the melting unit by means of the burners is subdivided in dosable manner into a component drawn off from the furnace shaft and a component remaining in the furnace hearth. For this purpose the radiating surface of the wall lining in the furnace hearth is between 1.5 and 3.5 m.sup.2, particularly 2 and 2.8 m.sup.2 ton of molten metal produced. The radiation-active, average layer thickness of the gas in the furnace hearth is between 1.5 and 3.

Abstract: In a process for continuously melting scrap (6) and/or pig iron within a converter (1), the converter (1) is heated in proximity of the bottom (3) with sub-stoichiometric burners (4), having their flames (5) essentially radially directed into the interior of the converter (1). In this case, secondary air or O.sub.2 is supplied at a distance above the burner plane for the purpose of completing the combustion. The melt is, optionally together with slag, discharged via a tapping means (9) laterally connected to the converter (1) into a mobile ladle (19). For the purpose of interchanging ladles (19), the converter (1) is swivelled into a position in which the level of the melt is located below the taphole (11).

Abstract: A system for moving skips to and from a press in a scrap charging zone including at least one skip charging station and a station to press the scrap within the skip. The skip is borne by an independent support with legs in the charging station and is supported on a cradle in the press station. Containment housings are located laterally on a skip in diametrically opposite positions. A skup full of scrap is lifted from its support with legs by a trolley device and taken by such device from the skip charging station or from a parking station for skips and placed on a cradle comprised in cooperation with a press for the pressing of scrap.

Abstract: The invention relates to a method for working-up valuable metal-bearing waste products, particularly but not exclusively copper scrap, containing a substantial amount of organic constituents, to a product form suitable for recovering the valuable-metal content, while expelling the organic constituents by pyrolysis and/or combustion in a reactor which rotates about its longitudinal axis and which is provided with a common reactor charging and reactor emptying opening. This invention is characterized in that, subsequent to expelling at least the major part of the organic content, the resultant residual products in the reactor are brought into close contact with a molten bath which is obtained from any metal-sulphide material and which contains at least a metal-sulphide phase or a metallic phase capable of dissolving at least the valuable-metal content of the residual product.

Abstract: A method of removing organic coatings from scrap aluminum which includes passing a bed of the scrap metal supported on a gas-permeable conveyor through a pyrolysis zone and passing an oxygen-containing hot gas downwardly through the scrap metal bed, the conveyor advancing continuously through the pyrolysis zone, the hot gas being at a temperature to raise the upper surface of the bed of scrap to a temperature in the range of 500.degree.-600.degree. C.; and the temperature and rate of supply and oxygen content of such gas and the rate of travel of the bed of scrap being adjusted to ensure that a reaction front at which the organic material is pyrolysed and residual carbon is burned travels from top to bottom of the bed within the pyrolysis zone and to allow the scrap to be retained within the pyrolysis zone for up to 10 minutes after the reaction front reaches the bottom of the bed.

Abstract: A reverberatory furnace includes a reverberatory furnace body for melting metal and holding molten metal, having an opening well, an electromagnetic trough for transporting hot molten metal from the reverberatory furnace body upwardly and slantly, having an inductor for generating a travelling magnetic field, and a guide trough for guiding the hot molten metal from the electromagnetic trough to the opening well. The hot molten metal is circulated through the reverberatory furnace.

Abstract: An improved method and apparatus for separating and recovering zinc and zinc alloy particles which are nickel plated from non-ferrous non-magnetic automotive scrap material. The scrap material is transported on a belt conveyor past a magnetic field where the path of the zinc particles with nickel are deflected into a path separated from the remaining scrap material. Subsequently the zinc and zinc alloy materials are recovered by a pyrometallurgical process.