Molten Iron(fe) Produced In Shaft Furnace Patents (Class 75/499)
  • Patent number: 11611069
    Abstract: Lead/lead oxide/carbon (“Pb—O—C”) nanocomposite materials are useful as electrode active materials for electrodes in lithium and sodium batteries. A Pb—O—C nanocomposite as described herein comprises Pb and lead oxide nanoparticles homogeneously dispersed in a carbon nanoparticle matrix. In the nanocomposite, the other element or elements (e.g., transition metals, Al, Si, P, Sn, Sb, and Bi) can be alloyed with the Pb nanoparticles, incorporated as a mixed oxide with the lead oxide nanoparticles, or can be present as distinct elemental or oxide nanoparticles within the carbon nanoparticle matrix. In some embodiments, the additional element or elements are present as alloys and mixed oxides with the Pb materials and as distinct elemental and/or oxide nanoparticles. In a preferred embodiment the Pb nanoparticles surface is oxidized to lead oxide thus creating a shell on core nanostructure.
    Type: Grant
    Filed: April 21, 2020
    Date of Patent: March 21, 2023
    Assignee: UCHICAGO ARGONNE, LLC
    Inventors: Christopher S. Johnson, Eungje Lee, Jinhyup Han, Jehee Park
  • Publication number: 20140298955
    Abstract: A top-blowing lance includes a refining oxygen gas blowing nozzle having a plurality of ejection openings through which oxygen gas is blown into an iron bath in a reaction vessel, the ejection openings being disposed along a circular orbit at intervals, and a burner nozzle having an axis coaxial with the central axis of the circular orbit, forming a flame inside the refining oxygen gas blowing nozzle, and having ejection openings for blowing a powder heated by the flame into the iron bath, wherein an indicator A that indicates the positional relationship between the ejection openings of the refining oxygen gas blowing nozzle and the ejection openings of the burner nozzle satisfies the specified conditions.
    Type: Application
    Filed: October 16, 2012
    Publication date: October 9, 2014
    Inventors: Goro Okuyama, Naoki Kikuchi, Yuichi Uchida, Yukio Takahashi, Shingo Sato, Kenji Nakase, Yasutaka Ta, Yuji Miki
  • Patent number: 8753422
    Abstract: A method is disclosed for producing cast iron or semi steel with reducing gas in a high pressure refractory lined shaft furnace using minimal or no coke Iron ore and slag are fed into the operative top zone of the shaft furnace while reducing gas which is generated in a refractory lined gasifier using preheated oxygen is fed through tuyeres at the operative bottom and middle zones. The shaft furnace is operated at a high pressure to increase productivity and to facilitate use of the spent reducing gas downstream. Excess oxygen is fed into the shaft furnace to reduce the carbon content in the molten iron and generate semi steel. The size of the furnace is reduced. The method is economical.
    Type: Grant
    Filed: December 9, 2011
    Date of Patent: June 17, 2014
    Inventor: Keki Hormusji Gharda
  • Patent number: 8641799
    Abstract: A process for producing agglomerates from fine-grained iron carriers and at least one binder as a charge material for a metallurgical process is shown. In at least one further agglomeration step, the agglomerates are coated with a layer, comprising iron carriers and at least one binder, and heated in such a way that the binder is cured in the region of the surface of the agglomerates. In a process for producing liquid pig iron or liquid primary steel products from charge materials and possibly additions and agglomerates, the agglomerates are preheated in a reducing zone, which has a preheating stage, in such a way that the agglomerates completely harden in the preheating stage.
    Type: Grant
    Filed: August 17, 2009
    Date of Patent: February 4, 2014
    Assignee: Siemens Vai Metals Technologies GmbH
    Inventors: Christian Boehm, Hado Heckmann, Hans Herbert Stiasny, Johannes Leopold Schenk
  • Patent number: 7662210
    Abstract: The present invention relates to an apparatus for manufacturing molten irons by injecting fine carbonaceous materials into a melter-gasifier and a method for manufacturing molten irons using the same.
    Type: Grant
    Filed: July 29, 2005
    Date of Patent: February 16, 2010
    Assignee: POSCO
    Inventors: Young-Chul Kwon, Nam-Suk Hur, Young-Do Park, Hak-Dong Kim
  • Patent number: 6800113
    Abstract: The present invention refers to an equipment for feeding and distributing charge and fuel in furnaces of rectangular cross section, comprising movable feeding tubes to distribute along the longitudinal section and the cross section of the furnace, both a charge comprised of self-reducing agglomerates, ore, scrap or any other metallic material, and solid fuels of any kind.
    Type: Grant
    Filed: June 28, 2001
    Date of Patent: October 5, 2004
    Assignee: Startec Iron LLC
    Inventors: Marcos de Albuquerque Contrucci, Pedro Henrique Carpinetti Costa
  • Publication number: 20030090044
    Abstract: A system wherein oxygen is provided to a shaft furnace in addition to the blast air, and a flame shroud is formed around the oxygen stream enabling deep penetration of the oxygen into the furnace for not only combusting carbonaceous material for generating heat but also for cutting and oxidizing metal within the furnace.
    Type: Application
    Filed: November 14, 2001
    Publication date: May 15, 2003
    Inventor: Xueping Li
  • Patent number: 6517603
    Abstract: A method for reducing metal oxides in a shaft furnace. A charge of metal oxide and a reductant is reacted in the furnace to produce a primary metal of the metal oxide and an additional secondary metal. The temperature of the off gas from the reaction is controlled to prevent condensing of the secondary metal so that it remains in the off gas for separation therefrom.
    Type: Grant
    Filed: March 20, 2001
    Date of Patent: February 11, 2003
    Assignee: Startec Iron LLC
    Inventors: Marcos de Albuquerque Contrucci, Pedro Henrique Carpinetti Costa, Edmar Saul Marcheze
  • Patent number: 6270553
    Abstract: A method of producing metals and metal alloys from metal oxides is disclosed. The method comprises the steps of: (a) passing a gas at an elevated temperature through a bed of composite agglomerates that are formed from metal oxides and solid carbonaceous material and thereby reducing metal oxides in the agglomerates to metal and melting the metal; and (b) collecting the molten metal from the agglomerates.
    Type: Grant
    Filed: August 12, 1999
    Date of Patent: August 7, 2001
    Assignee: Technological Resources Pty. Ltd.
    Inventor: John Alexander Innes
  • Patent number: 5279643
    Abstract: A process for recovering valuable metals from an iron dust using a shaft furnace is disclosed. The iron dust is agglomerated and supplied into a the shaft furnace together with a lump coke and a flux. Valuable metal oxides contained in the iron dust are reduced in this shaft furnace. Volatile metals containing zinc and lead among the valuable metals thus reduced are volatilized within the shaft furnace and reoxidized, and then discharged from the shaft furnace together with an exhaust gas so as to be recovered as a crude zinc oxide. The reduced metal iron and slag are accumulated on a bottom portion of the shaft furnace in their molten states, and then separated and recovered.
    Type: Grant
    Filed: January 6, 1993
    Date of Patent: January 18, 1994
    Assignee: Yasuo Kaneko
    Inventors: Yasuo Kaneko, Tsuneyuki Inoue
  • Patent number: 5149363
    Abstract: Process and apparatus for producing ferrous or non-ferrous metals from a charge formed by self-reducing agglomerates (comprising pulverized ores, carbonaceous material plus a binder) consisting the apparatus of a shaft furnace, comprising a cylindrical or conical shaft (3), having, at the top portion thereof, loading gates or devices (1) and an outlet for gases through a chimney (19) or a chamber leading the same to heat regenerators (9) to pre-heat blown-in air and also having one or more rows of tuyeres (15) for blowing air; and a cylindrical or conical hearth (5) having a diameter greater than that of shaft (3) by an amount sufficient for positioning fuel feeders (4) directly over a fuel bed; and on the lower part, one or more rows of tuyeres (13) distributed so as to blow air oxygen enriched or not and injecting or not liquid gaseous, or pulverized fuels, this same apparatus being capable of melting 100% metallic charges of any metal and alloys or different proportions of metallic forms and self-reducing
    Type: Grant
    Filed: January 5, 1989
    Date of Patent: September 22, 1992
    Inventors: Marcos A. Contrucci, Henrique P. Rizzo, Herbert Schwarz, Pedro H. C. Costa, Enrique L. Gonzales, Pedro V. Duran, Norberto Jacomini, Adalberto B. de Souza Santos
  • Patent number: 5066325
    Abstract: A process and arrangement are provided for the efficient generation of energy from coal, while at the same time providing for a relatively inexpensive step in processing of iron or steel, and the extraction of valuable materials such as oils from coal. An advantage to the process is that relatively low quality coals can be utilized, since the coal is pretreated before any burning operation. Generally, the process involves three interacting stages. In the First Stage, a coal liquefaction/pyrolysis procedure is utilized to drive off volatiles, and form a very low volatile char. The volatiles can be collected and utilized as a valuable oil product, such as for diesel fuel or the like. The char material is preferably pelletized and utilized as a reductant, in a Second Stage of iron reduction and melting.
    Type: Grant
    Filed: February 24, 1989
    Date of Patent: November 19, 1991
    Assignee: Northern States Power Company
    Inventor: John M. Lehto
  • Patent number: 5055131
    Abstract: A process and arrangement are provided for the efficient generation of energy from coal, while at the same time providing for a relatively inexpensive step in processing of iron or steel, and the extraction of valuable materials such as oils from coal. An advantage to the process is that relatively low quality coals can be utilized, since the coal is pretreated before any burning operation. Generally, the process involves three interacting stages. In the First Stage, a coal liquefaction/pyrolysis procedure is utilized to drive off volatiles, and form a very low volatile char. The volatiles can be collected and utilized as a valuable oil product, such as for diesel fuel or the like. The char material is preferably pelletized and utilized as a reductant, in a Second Stage of iron reduction and melting.
    Type: Grant
    Filed: October 16, 1989
    Date of Patent: October 8, 1991
    Assignee: Northern States Power Company
    Inventor: John M. Lehto