Abstract: The present disclosure provides a method for controlling an amount of silicon added to ductile cast iron, a method for casting ductile cast iron, and a cast product, which relate to the technical fields of metallurgical and cast iron alloys. The method for controlling an amount of silicon added to ductile cast iron includes smelting ductile cast iron using scrap steel as a raw material. After the scrap steel is melted into molten iron, a copper alloy is added so that the molten iron has a copper equivalent of 0.8% to 1.0%, wherein the copper equivalent is controlled by formula (II). Then, ferrosilicon is added so that the content of silicon added to the molten iron satisfies formula (I).

Abstract: A method for recovering valuable metals is provided in which the degree of oxidation of molten waste batteries is stabilized and separation between slag and an alloy is ensured. The method includes a roasting step (ST10) in which waste batteries are roasted beforehand at a low temperature of 300° C. or higher but lower than 600° C., an oxidation step (ST20) in which the waste batteries are oxidized by roasting at 1,100-1,200° C., and dry step (S20) in which the waste batteries that were oxidized in the oxidation step are melted, and slag and an alloy of valuable metals are separated from each other and recovered. By conducting the roasting step (ST10), organic carbon, which impairs the stability of the oxidation step (ST20) and which is contained, in plastic components, etc., is removed in advance prior to the oxidation step (ST20), and the efficiency of slag/alloy separation can be improved.

Abstract: The present invention relates to a zero-waste process for extraction of alumina from different types of bauxite ores and red mud residues and of titanium dioxide from ilmenite. Iron oxide is first reduced to metallic iron above the melting point of C-saturated cast iron alloy which yields a high-C iron alloy and an Al and Ti metal oxide rich slag which is then treated with alkali carbonate to form alkali aluminates and titanates. The alkali aluminates are separated by water leaching from which the hydroxide of alumina is precipitated by bubbling C02. The residue from water leaching is treated with sulphuric acid and Ti02 is precipitated via a hydrolysis route. The process recovers most of the metal values and generates only small quantities of silicious residues at pH 4-5 which can be used for soil conditioning.

Abstract: A ferrous alloy is provided for coining The ferrous alloy includes a composition of: 4.00-10.80 wt % of chromium (Cr), 8.00-25.00 wt % of nickel (Ni), 3.00-6.00 wt % of copper (Cu), and a balance of iron (Fe) and incidental impurities.

Abstract: A method for the direct reduction of metal oxides with carbon. According to the method, pellets are formed containing a mixture of metal oxides having sequential reduction potentials when heated in the presence of carbon and an amount of carbon sufficient to reduce more easily reduced of the metal oxides yet insufficient to reduce all of the metal oxides. The pellets are heated to a temperature at least sufficient to reduce the more easily reduced metal oxides to produce direct reduction metal while removing sufficient of the carbon in the form of oxides of carbon during the reduction to avoid a subsequent decarburization step in further processing of the direct reduction metal.

Abstract: This invention relates to a waste treatment furnace and method comprising: Generating a molten metal bed, which moves in a forward direction, such as to define a closed circuit in a cyclical and continuous manner, the surface of said bed comprising at least one essentially-slag-free segment. Loading waste onto the aforementioned essentially-slag-free segment, the waste being dragged by the molten metal bed such that it floats in the mentioned forward direction. Retaining the waste on the surface of the molten metal bed as it moves in the mentioned forward direction. Treating the waste under the effect of the constant and continuous heat exchange generated by the movement of the molten metal bed beneath the waste retained thereon.

Abstract: The present invention provides a preparation method of a metal matrix composite. The method comprises the following steps of: 1) pulverizing a solid carbon material to a micrometer size; 2) plastic deforming a metal matrix powder and dispersing the pulverized nanometer-sized carbon material into the metal matrix powder during the plastic deformation; 3) integrating the metal/carbon nano-material composite powder obtained in step 2) by using a hot forming process; and 4) heat treating the integrated bulk material at a predetermined temperature to form a composite having a metal-carbon nanophase, a metal-carbon nanoband formed by growth of the metal-carbon nanophase, or a metal-carbon nano-network structure formed by self-coupling of the metal-carbon nanoband.

Abstract: A method of sorting mined material for subsequent processing to recover valuable material, such as valuable metals, from the mined material is disclosed. The method includes a combination of selective breakage of mined material, for example, by using microwaves and/or high pressure grinding rolls, subsequent size separation, and then particle sorting of a coarse fraction of the separated material based on differential heating and thermal imaging.

Abstract: In one embodiment, a neutron shielding material is formed of boron-adding stainless steel of either austenite-ferrite two-phase stainless steel or ferritic stainless steel, the austenite-ferrite two-phase stainless steel containing, in mass %, B: 0.5% to 2.0%, Ni: 3.0 to 10.0%, and Cr: 21.00 to 32.00%, the ferritic stainless steel containing, in mass %, B: 0.5% to 2.0%, Ni: 4.0% or less, and Cr: 11.00 to 32.00%, and the boron-adding stainless steel being well in ductility and thermal conduction property.

Abstract: A high purity of molten iron is produced efficiently at a higher productivity, by feeding a raw material mixture containing a carbonaceous reducing agent, an iron oxide-containing material and a CaO-containing material onto a hearth of a moving-hearth reducing furnace, heat-reducing the raw material mixture in the reducing furnace, and melting it in a melting furnace melting, wherein a blending amount of the CaO-containing material in the raw material mixture is adjusted in such a manner that another feeding of the CaO-containing material into the melting furnace makes a basicity of a slag generated in the melting furnace 1.1 or more an feeding amount of the CaO-containing material becomes 40 kg or less per ton of the molten iron obtained in the melting furnace.

Abstract: The method of the present invention involves recycling or reprocessing small-sized metallic or non-metallic by-products by enclosing them in a binder prior to melting. The binder can be a steel drum or other suitable steel enclosure. Melting is then accomplished by a cupola.

Abstract: The present invention relates to novel non-ferromagnetic amorphous steel alloys represented by the general formula: Fe—Mn-(Q)-B—M, wherein Q represents one or more elements selected from the group consisting of Se, Y, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu, and M represents one or more elements selected from the group consisting of Cr, Co, Mo, C and Si. Typically the atomic percentage of the Q constituent is 10 or less.

Abstract: The present invention relates to an apparatus for manufacturing molten irons by injecting fine carbonaceous materials into a melter-gasifier and a method for manufacturing molten irons using the same.

Abstract: In a method of producing molten pig iron (9) or steel pre-products from lump ore which in at least one reduction zone is reduced to partially and/or completely reduced sponge iron (4) in a shaft furnace, the sponge iron (4) is melted down in a melt-down gasifying zone (8) of a melter gasifier (1) under supply of carbon-containing material (2) and oxygen and while simultaneously forming a reducing gas.

Abstract: Process for melting a metal charge in a rotary furnace equipped with at least one oxygen burner, comprising the steps of:(i) adding between 1.5 and 9% of a charge of solid fuel to the metal charge to form a combined charge; and(ii) injecting at least one jet of oxygen in a direction of the combined charge in the furnace.

Abstract: An inert gas bubble-actuated molten metal pump is located between one section of a metal-melting furnace and a second section to pump molten metal from the one section, wherein the molten metal is at a higher temperature, into the second section, wherein the molten metal is at a lower temperature, and its effluent is directed into contact with metal chips being charged into the second section, thereby assisting in the more rapid melting of the chips into the molten metal mass in the second section. The inert gas employed to actuate the molten metal pump is captured beneath a heat-resistant and flame-resistant cover located above the exit port of the pump and over a substantial portion of the molten metal mass in the second section, thereby providing a non-oxidizing atmosphere at the surface of the molten metal mass or pool beneath said cover.

Abstract: The method of the invention comprises a method of melting tin-plated iron type scrap using tin-plated iron type scrap of loose packing as a portion of the iron type scrap and conducting melting while controlling the post combustion ratio of the gas by adjusting the amount of the combustion sustaining gas blown from the secondary tuyeres and a method of melting tin-plated iron type scrap packing the tin-plated iron type scrap prior to the non tin-plated iron type scrap and conducting melting while retaining the tin-melted iron type scrap between the coke packed layer and the non tin-plated iron type scrap packed layer.

Abstract: An apparatus for and a method of melting fine particles containing carbon, capable of uniformly burning and melting the fine particles throughout the entire zone of the combustion flame. The apparatus includes a triple tube structure including an inner oxygen feeding section having an oxygen inlet tube provided with an oxygen feeding passage, a particle feeding section arranged surrounding the inner oxygen feeding section, comprising a particle inlet tube, a feeding tube and a feeding passage, and an outer oxygen feeding section arranged surrounding the particle feeding section, comprising an outer oxygen inlet tube, a feeding tube and a feeding passage. The front ends of the inner oxygen feeding tube, particle feeding tube and outer oxygen feeding tube constitute a nozzle which serves to inject the fine particles fed through the particle feeding tube together with air and/or oxygen flows respectively fed through the inner and outer oxygen feeding tubes to be burned and melted.

Abstract: An inert gas bubble-actuated molten metal pump is located in a metal-melting furnace to effect circulation of molten metal throughout the furnace. The inert gas employed to actuate the molten metal pump is captured beneath a heat-resistant and flame-resistant cover located above the exit port of the pump and over a substantial portion of the molten metal, thereby to prevent splashing, spattering, and disruption of a thin protective layer or skin of oxidized metal at the surface of the molten metal as well as to provide a non-oxidizing atmosphere at the surface of the molten metal beneath said cover. In this manner and by this combination, the inert gas is employed most efficiently and economically.

Abstract: Disclosed is a method of melting a metal. In a melting furnace, a metallic material is melted by heating it directly with the flame from a fuel burner using an oxygen gas having a purity of 60 to 100% as a combustion assisting gas. Meanwhile, the combustion assisting gas is heated before it is fed to the burner.

Abstract: Disclosed is a method of melting a metal, which can demonstrate improved heat efficiency, increased yield and minimized pollutive gas generation. In this method, a metallic material stacked in a melting furnace is melted by heating it directly with the flame from a fuel burner using an oxygen gas having a purity of 60 to 100% as a combustion assisting gas. The oxygen gas is burned at an oxygen-to-fuel ratio of 0.55 to 0.99, while the unburned portion of the combustion gas is allowed to burn by O.sub.2 supplied separately through oxygen lances. Meanwhile, the metallic material is preheated by burning the unburned portion of the combustion gas, whereas the combustion assisting gas is heated before it is fed to the burner.

Abstract: Process for the recovery of galvanized steel sheet, by remelting with substantial elimination of zinc coating, in which the remelting operation is effected in a rotating furnace (1) under the heating action of at least one flame of fuel and an oxidizing agent which is industrial oxygen. The flame is oxidizing. The furnace is provided with at least one burner (2) for the fuel and industrial oxygen, and a dust catching device (8) in the fume conduit (7) adapted to retain at least a substantial portion of the particles of zinc oxide thus produced. The burner (2) is disposed centrally in an axial end wall (3) of the furnace opposite the fume conduit (7) and the furnace (1) turns in operation about a horizontal axis.

Abstract: Metal particles are melted by mixing them with molten metal contained in a bath. A shaft-supported, rotatable impeller is immersed into the molten metal and rotated so as to establish a vortex-like flow of molten metal. Metal particles are deposited onto the surface of the molten metal in the vicinity of the rotating impeller. The particles are submerged substantially immediately after being deposited onto the surface of the molten metal. The impeller includes a thin rectangular prism having sharp-edged corners and vanes that extend upwardly from the prism. The impeller also can be used to disperse gas into the molten metal by pumping the gas through a bore extending the length of the shaft and out of the impeller along the lower surface of the impeller. The gas is sheared into finely divided bubbles as it rises along the sides of the impeller.

Abstract: A hot coke bed is established at the bottom of a vertical shaft furnace, e.g. an iron melting cupola. The cupola is then charged with alternate layers of ferrous metal and coke material, respectively. Burners burn hydrocarbon fuel in the presence of a stoichiometric excess of oxygen-enriched air and thus form a hot gas mixture including oxygen. The hot gas mixture passes upwards through the shaft of the cupola thereby providing sufficient heat to melt the ferrous metal. Molten ferrous metal flows downwards under gravity into and through the coke bed and may be removed through a tap hole. At least one jet of oxygen is injected into the hot coke bed so as to maintain it at a temperature sufficient to superheat the molten metal. Preferably a fan is operated to dilute with air the combustion gases above the level of the charge in the shaft and thereby create secondary flames. No air blast is supplied to the cupola.

Abstract: Metal particles are melted by mixing them with molten metal contained in a bath. A shaft-supported, rotatable impeller is immersed into the molten metal and rotated so as to establish a vortex-like flow of molten metal. Metal particles are deposited onto the surface of the molten metal in the vicinity of the rotating impeller. The particles are submerged substantially immediately after being deposited onto the surface of the molten metal. The impeller includes a thin rectangular prism having sharp-edged corners and vanes that extend upwardly from the prism. The impeller also can be used to disperse gas into the molten metal by pumping the gas through a bore extending the length of the shaft and out of the impeller along the lower surface of the impeller. The gas is sheared into finely divided bubbles as it rises along the sides of the impeller.

Abstract: A method and apparatus for feeding iron-bearing particles into a metallurgical furnace such as an electric arc furnace, comprising a vessel for containing a bath of molten iron, having a wall extending above the bath of molten iron, a preferably screw type feeder mounted on the exterior of the vessel, a feeding port in the vessel wall shaped to permit passage of the feeder into the interior of the bath of vessel and located at such a height from the molten iron so that no molten materials will spill out from the furnace through the port during the normal operation and maneuvering of the furnace; and actuating means for extending the screw type feeder from a retracted position out of the vessel to an extended position into the vessel.

Abstract: A process for continuously melting steel from largely already reduced iron containing material such as pig iron and/or scrap iron, in which process the melt is poured into a ladle for performing subsequent metallurgical steps. The metallurgical slag is, by adding flux, adjusted to20-77.2% FeO, preferably 25.7-50% FeO10-30% SiO.sub.22-15% Al.sub.2 O.sub.35-20% MgO0.13-6.45% MnO, perferably 0.5-5% MnO1-10% CaO0.1-5% Cr.sub.2 O.sub.3P+S traces.