Abstract: A method for reducing impurities in magnesium comprises: combining a zirconium-containing material with a molten low-impurity magnesium including no more than 1.0 weight percent of total impurities in a vessel to provide a mixture; holding the mixture in a molten state for a period of time sufficient to allow at least a portion of the zirconium-containing material to react with at least a portion of the impurities and form intermetallic compounds; and separating at least a portion of the molten magnesium in the mixture from at least a portion of the intermetallic compounds to provide a purified magnesium, wherein the purified magnesium includes an increased level of zirconium compared to the low-impurity magnesium, wherein the purified magnesium includes greater than 1000 ppm zirconium, and wherein the purified magnesium includes a reduced level of impurities other than zirconium compared to the low-impurity magnesium.

Abstract: Provided is a manufacturing method of a magnesium-based alloy for high temperature. The manufacturing method includes melting a magnesium (Mg) or magnesium alloy into a liquid phase, adding calcium oxide (CaO) 1.4 times the weight of a final calcium (Ca) target composition onto a surface of a melt in which the magnesium or the magnesium alloy is melted, forming a targeted amount of Ca in the magnesium or magnesium alloy through a reduction reaction between the melt and the added CaO. Specifically, the amount of Ca formed is in the range of 0.8 wt % to 2.4 wt %, and a final composition of the Mg alloy includes 6.0-8.0 wt % of aluminum (Al), 0.1-0.3 wt % of manganese (Mn), 0.2-0.3 wt % of strontium (Sr), less than 0.04 wt of zinc (Zn), less than 0.9 wt of tin (Sn), and a balance being Mg.

Abstract: The present invention relates to a magnesium-based alloy, and to a method for producing same. The method comprises the steps of: melting a magnesium alloy into a liquid state; adding a silicon compound to said molten magnesium alloy; exhausting the silicon compound through a full reaction between said molten magnesium alloy and said added silicon compound such that the silicon compound does not substantially remain in the magnesium alloy; and exhausting the silicon produced as a result of said exhaustion in the precious step such that the silicon may not substantially remain in said magnesium alloy.

Abstract: A method for reducing impurities in magnesium comprises: combining a zirconium-containing material with a molten low-impurity magnesium including no more than 1.0 weight percent of total impurities in a vessel to provide a mixture; holding the mixture in a molten state for a period of time sufficient to allow at least a portion of the zirconium-containing material to react with at least a portion of the impurities and form intermetallic compounds; and separating at least a portion of the molten magnesium in the mixture from at least a portion of the intermetallic compounds to provide a purified magnesium including greater than 1000 ppm zirconium. A purified magnesium including at least 1000 ppm zirconium and methods for producing zirconium metal using magnesium reductant also are disclosed.

Abstract: A method to introduce ceramic particles into liquid metal through the polymeric precursor route by cross-linking organic precursor into a hard polymer, which is added to the liquid melt for in-situ pyrolysis of the organic into the ceramic phase. The starting material, the organic, for the above process can be in the form of a liquid or a solid. If it is a solid it is usually dissolved into a solvent to create a liquid form. The organic is then cross linked either directly by a thermal process, by adding a catalyst, or by the well known sol-gel process into a hard polymer. It is this hard polymer which is then pyrolyzed into a high temperature ceramic material by the process outlined above.

Abstract: The present disclosure provides a method for making magnesium-based composite material. The method comprises the following steps. Firstly, a semi-solid-state magnesium-based material is provided. Secondly, at least one nanoscale reinforcement is added into the semi-solid-state magnesium-based material to obtain a semi-solid-state mixture. Thirdly, the semi-solid-state mixture is heated to a liquid-state mixture. Fourthly, the liquid-state mixture is ultrasonically processed. Fifthly, the liquid-state mixture is cooled to obtain the magnesium-based composite material.

Abstract: A process for producing particle-reinforced composite materials through utilization of an in situ reaction to produce a uniform dispersion of a fine particulate reinforcement phase. The process includes forming a melt of a first material, and then introducing particles of a second material into the melt and subjecting the melt to high-intensity acoustic vibration. A chemical reaction initiates between the first and second materials to produce reaction products in the melt. The reaction products comprise a solid particulate phase, and the high-intensity acoustic vibration fragments and/or separates the reaction products into solid particles that are dispersed in the melt and are smaller than the particles of the second material. Also encompassed are particle-reinforced composite materials produced by such a process.

Abstract: Provided is a magnesium alloy for room temperature, which is manufactured by adding CaO onto a surface of a molten magnesium alloy and exhausting the CaO through a reduction reaction of the CaO with the molten magnesium alloy. Resultantly, the magnesium alloy with CaO added has more improved room-temperature mechanical properties (tensile strength, yield strength, elongation) than magnesium alloys without using CaO. Furthermore, as the added amount of CaO increases, room-temperature mechanical properties (tensile strength, yield strength, elongation) increase as well.

Abstract: Provided is a manufacturing method of a magnesium-based alloy for high temperature. The manufacturing method includes melting a magnesium (Mg) or magnesium alloy into a liquid phase, adding calcium oxide (CaO) 1.4 times the weight of a final calcium (Ca) target composition onto a surface of a melt in which the magnesium or the magnesium alloy is melted, forming a targeted amount of Ca in the magnesium or magnesium alloy through a reduction reaction between the melt and the added CaO. Specifically, the amount of Ca formed is in the range of 0.8 wt % to 2.4 wt %, and a final composition of the Mg alloy includes 6.0-8.0 wt % of aluminum (Al), 0.1-0.3 wt % of manganese (Mn), 0.2-0.3 wt % of strontium (Sr), less than 0.04 wt of zinc (Zn), less than 0.9 wt of tin (Sn), and a balance being Mg.

Abstract: The present disclosure provides a method for making magnesium-based composite material. The method comprises the following steps. Firstly, a semi-solid-state magnesium-based material is provided. Secondly, at least one nanoscale reinforcement is added into the semi-solid-state magnesium-based material to obtain a semi-solid-state mixture. Thirdly, the semi-solid-state mixture is heated to a liquid-state mixture. Fourthly, the liquid-state mixture is ultrasonically processed. Fifthly, the liquid-state mixture is cooled to obtain the magnesium-based composite material.

Abstract: A Ti particle-dispersed magnesium-based composite material is a material having titanium particles uniformly dispersed in a magnesium matrix, and is characterized by having a titanium-aluminum compound layer at an interface between the magnesium alloy matrix and the titanium particles dispersed in the magnesium alloy matrix.

Abstract: The present invention provides a method for manufacturing high-purity hydrogen storage alloy Mg2Ni applicable to industry and capable of manufacturing continuously. First, raw materials of magnesium-nickel with weight percentage of nickel between 23.5 and 50.2 are heated, melt, and mixed uniformly. Cool the magnesium-nickel liquid and control the temperature to be above the solidification temperature and below the liquification temperature in the phase diagram of magnesium-nickel. By making advantage of segregation principle in phase diagrams, solid-state high-purity ?-phase Mg2Ni hydrogen storage alloy is given. Then high-purity ?-phase Mg2Ni hydrogen storage alloy with atomic ratio of 2:1, no other phases, and with excellent hydrogen absorption-desorption dynamics is given.

Abstract: The invention relates to magnesium-based alloy and, more specifically, to a magnesium alloy composition and methods of producing the same. The alloy has finer grain size, which results in improving mechanical properties of the alloy. Those mechanical properties make the alloy suitable for high-pressure casting. The alloy comprises aluminium, zinc, manganese, silicon, and calcium. A method for producing said alloy consists of loading the alloying components, pouring the molten magnesium, introducing a titanium-containing fusion cake with a flux agent and continuously agitating. The alloy is then soaked and cast.

Abstract: The invention relates to magnesium-based alloys and, more specifically, to a magnesium alloy composition and methods of producing the same. The alloys have improved mechanical properties in that creep ratios are decreased. The magnesium-based alloys comprise aluminium, zinc, manganese and silicon. A method for producing said alloy consists of loading the alloying components, pouring the molten magnesium, introducing a titanium-containing fusion cake with a flux agent and continuously agitating. The alloy is then soaked and cast.

Abstract: A method for grain refinement of magnesium alloy castings includes adding graphite (C) powder and manganese dioxide (MnO2) to a melt of magnesium alloy containing aluminum (Al) and manganese (Mn) to finely divide crystal grains of a cast structure.

Abstract: A method for suppressing oxidation and burning in a molten magnesium alloy which my contain beryllium, comprising covering the exposed surface of the molten alloy in a protective atmosphere and dissolving strontium into the molten alloy is disclosed. This has the benefit of reducing magnesium losses due to oxidation thereby improving efficiency of the process. There is also disclosed a magnesium casting alloy comprising from about 1% to 10% by weight of aluminum, from about 1% to 30% by weight of zinc, from about 0.004% to 0.05 % by weight of strontium and unavoidable impurities, the balance being magnesium. Finally, there is disclosed a beryllium free magnesium die casting which is essentially free of flux inclusions.

Abstract: A method for preventing oxidation of molten aluminum alloy and magnesium alloy surfaces, the method comprising providing a molten aluminum alloy or magnesium alloy having a molten aluminum or magnesium alloy surface; covering the molten aluminum or magnesium alloy surface with an initial layer of petroleum coke, the initial layer of petroleum coke having an initial layer thickness of about 0.75 inches; oxidizing a portion of the initial layer of petroleum coke to form a working layer of petroleum coke covering the molten metal surface, the working layer of coke having a working layer thickness of about 0.5 inches, and a layer of carbon dioxide immediately adjacent to and contiguous with the working layer of petroleum coke; and adding additional petroleum coke to the working layer of petroleum coke to maintain the working layer thickness at about 0.5 inches.

Abstract: A method of manufacturing a material for a magnesium alloy member, characterized in that the method comprises the steps of: heating a solid-liquid coexistent magnesium alloy up to a temperature in the range of from the solidus temperature or more to the liquidus temperature thereof or less; homogeneously dispersing carbon fibers into the solid-liquid coexistent magnesium alloy, wherein the carbon fibers have been cut into arbitrary lengths or powdered and have not been subjected to surface treatment; and then cooling the magnesium alloy.

Abstract: A method of grain refining cast magnesium alloy includes adding to a magnesium alloy melt containing aluminum and manganese, pure carbon powder, or a carbon source in combination with niobium pentoxide or vanadium pentoxide.

Abstract: A method to minimize oxidation of metal during melting processes is provided, the method comprising placing solid phase metal into a furnace environ-ment, transforming the solid-phase metal into molten metal phase having a molten metal surface, and creating a barrier between the surface and the environment. Also provided is a method for isolating the surface of molten metal from its environment, the method comprising confining the molten metal to a controlled atmos-phere, and imposing a floating substrate between the surface and the atmosphere.

Abstract: The invention relates to activated magnesium metal, to a method of activating magnesium metal and to its use for the preparation of organomagnesium compounds. The activated magnesium metal is obtainable by reacting molten magnesium metal with magnesium hydride; or by heating a mixture of magnesium metal and magnesium hydride until molten.

Abstract: A weightening composition for weightening a molten salt in the refinement of magnesium or magnesium alloys, characterized in that it comprises one or more bromide salts, selected from among NaBr, KBr, MgBr.sub.2 or CaBr.sub.2.

Abstract: An apparatus for the processing of molten metal including a crucible furnace for receiving magnesium scrap and for converting the magnesium scrap into molten metal, a robotic arm positioned so as to extend into the molten metal in the crucible furnace and having a three-axis range of motion. The robotic arm has a connector formed thereon so as to receive a tool. The tool can be a pump which is connected to the robotic arm means so as to transfer the molten metal from the crucible furnace to another location. The pump includes a pump nozzle which is connected to the robotic arm and extends from the robotic arm into the molten metal, an outlet conduit fixedly positioned relative to the crucible furnace, and a pump connected to the pump nozzle and to the outlet conduit. A mixer member is attachable to the connector of the robotic arm to as to extend into the molten metal for the purpose of pushing the magnesium scrap into the molten metal.

Abstract: The invention relates to a process for refining crude magnesium, and, in particular, the magnesium obtained by reducing the magnesium ore using iron-silicon.The process consists in treating the liquid magnesium with a metallic sulphide such as iron monosulphide, iron bisulphide or molybdenum bisulphide.The sulphides are contacted with the metallic bath which is agitated to promote the liquid-solid reactions and the formation of insoluble products which precipitate.This contacting is followed by decantation of the insoluble products and their separation from the refined magnesium.The process permits a significant reduction in the contents of calcium and silicon.