Reduction Patents (Class 75/641)
  • Patent number: 8834597
    Abstract: A method of fabricating metallic Cu nanowires with lengths up to about 25 ?m and diameters in a range 20-100 nm, or greater if desired. Vertically oriented or laterally oriented copper oxide structures (CuO and/or Cu2O) are grown on a Cu substrate. The copper oxide structures are reduced with 99+ percent H or H2, and in this reduction process the lengths decrease (to no more than about 25 ?m), the density of surviving nanostructures on a substrate decreases, and the diameters of the surviving nanostructures have a range, of about 20-100 nm. The resulting nanowires are substantially pure Cu and can be oriented laterally (for local or global interconnects) or can be oriented vertically (for standard vertical interconnects).
    Type: Grant
    Filed: May 31, 2012
    Date of Patent: September 16, 2014
    Assignee: The United Stated of America as Represented by the Administrator of the National Aeronautics & Space Administration (NASA)
    Inventors: Jin-Woo Han, Meyya Meyyappan
  • Patent number: 8801830
    Abstract: This invention refers to a pyrometallurgical method for the continuous reduction of oxidized copper through combustion gases in countercurrent to the continuous gravitational flow of liquid copper that disperses through a packed bed reactor with ceramic grains.
    Type: Grant
    Filed: December 18, 2008
    Date of Patent: August 12, 2014
    Assignees: Universidad de Chile, Empresa Nacional de Mineria
    Inventors: Gabriel Angel Riveros Urzua, Ricardo Ponce Herrera, Daniel Smith Cruzat, Andrzej Warczok, Torstein Arfin Utigard, Tanai Marin Alvarado
  • Patent number: 8323375
    Abstract: The present invention relates to a method of operating a converter, in particular a Peirce-Smith converter or a converter with similar design or mode of operation, and to an apparatus, for instance a plant, for carrying out the method. The method comprises the step of: loading the converter with a starting material comprising said metal, the metal in the starting material being chemically bound at least in part to at least one compound substance, in particular sulphur; maintaining a temperature within the converter interior space, which is above the melting temperature of the starting material; and supplying an oxygen-containing process gas into the converter interior space through injection nozzles arranged in the wall of the converter, the gas supplied through the injection nozzles comprising carbon dioxide, preferably very cold, technically pure carbon dioxide, as well as oxygen gas and/or air.
    Type: Grant
    Filed: September 1, 2010
    Date of Patent: December 4, 2012
    Assignee: Linde AG
    Inventor: Martin Adendorff
  • Publication number: 20120227543
    Abstract: This invention refers to a pyrometallurgical method for the continuous reduction of oxidized copper through combustion gases in countercurrent to the continuous gravitational flow of liquid copper that disperses through a reactor with a bed covered with ceramic grains.
    Type: Application
    Filed: December 18, 2008
    Publication date: September 13, 2012
    Inventors: Gabriel Angel Riveros Urzua, Ricardo Ponce Herrera, Daniel Smith Cruzat, Andrzej Warczok, Torstein Arfin Utigard, Tanai Marin Alvarado
  • Patent number: 8088192
    Abstract: A process for recovering non-ferrous metals, in particular copper, nickel and cobalt, from metallurgical residues containing these non-ferrous metals at an oxidation state of greater than or equal to zero, in an alternating current type plasma arc electric furnace comprising a plurality of electrodes, containing a liquid copper heel covered by a fluid slag comprising at least one fusion-reduction phase, comprising charging of metallurgical residues comprising the non-ferrous metals onto the heel contained in the plasma arc electric furnace, fusion of the metallurgical residues in the fluid slag or at the slag-metal bath interface, reduction of at least the non-ferrous metals to oxidation state zero, and intense stirring of the copper heel by injection of inert gas, preferably nitrogen and/or argon, so as to avoid crust formation and to accelerate the reduction reaction and to cause the copper-miscible non-ferrous metals to pass into the copper heel.
    Type: Grant
    Filed: October 10, 2008
    Date of Patent: January 3, 2012
    Assignee: Paul Wurth S.A.
    Inventors: Jean-Luc Roth, Christophe Solver
  • Publication number: 20110079109
    Abstract: The present invention relates to a method of operating a converter, in particular a Peirce-Smith converter or a converter with similar design or mode of operation, and to an apparatus, for instance a plant, for carrying out the method. The method comprises the step of: loading the converter with a starting material comprising said metal, the metal in the starting material being chemically bound at least in part to at least one compound substance, in particular sulphur; maintaining a temperature within the converter interior space, which is above the melting temperature of the starting material; and supplying an oxygen-containing process gas into the converter interior space through injection nozzles arranged in the wall of the converter, the gas supplied through the injection nozzles comprising carbon dioxide, preferably very cold, technically pure carbon dioxide, as well as oxygen gas and/or air.
    Type: Application
    Filed: September 1, 2010
    Publication date: April 7, 2011
    Applicant: LINDE AG
    Inventor: Martin Adendorff
  • Publication number: 20100275731
    Abstract: An improved method of reducing a mixed metal oxide composition comprising oxides of nickel, cobalt, copper and iron in a hydrogen atmosphere to produce a mixture of the respective metals, the improvement wherein the atmosphere further comprises water vapour at a concentration, temperature and time to effect selective reduction of the oxides of nickel cobalt and copper relative to the iron oxide to produce the metallic mixture having a reduced ratio of metallic iron relative to metallic nickel, cobalt and copper.
    Type: Application
    Filed: July 12, 2010
    Publication date: November 4, 2010
    Applicant: CHEMICAL VAPOUR METAL REFINING INC.
    Inventors: Walter Curlook, Dmitri S. Terekhov, Sergiy Kovtun, Olujide Babatunde Olurin, Nanthakumar Victor Emmanuel
  • Patent number: 7776133
    Abstract: In the operation, a flux mainly composed of silica ore and a non-ferrous metal-ore raw-material are charged into a smelting furnace via a conveying system. In order to increase the production amount of the metal, the flux is conveyed and treated through a first system, in which the flux is crushed in a ball mill and dried in the bail mill, and the crushed and dried flux is conveyed directly before the smelting furnace. The non-ferrous metal ore is treated and conveyed through a second system, in which it is dried with a drier and then conveyed directly before the smelting furnace. In the drier of copper concentrate, the flux is not dried at all.
    Type: Grant
    Filed: June 30, 2008
    Date of Patent: August 17, 2010
    Assignee: Nippon Mining & Metals Co., Ltd.
    Inventors: Kenta Nakagawa, Yutaka Yasuda, Yoshiaki Suzuki
  • Patent number: 7678172
    Abstract: A method of treating ore particles to facilitate subsequent processing of the ore particles to recover valuable components from the ore is disclosed. The method includes exposing the ore particles to microwave energy and causing structural alteration of the ore particles. In one embodiment structural alteration is achieve without significantly altering the mineralogy, i.e., composition, of the ore. In another embodiment structural alteration is achieved with minimal change to the sizes of the ore particles. In another embodiment the method includes exposing the ore particles to short duration, high energy pulses of microwave energy.
    Type: Grant
    Filed: May 30, 2003
    Date of Patent: March 16, 2010
    Assignee: Technological Resources Pty Ltd
    Inventors: Robin John Batterham, Lucy Esdaile, Raymond Walter Shaw, Christopher Robin Cross
  • Patent number: 7459006
    Abstract: A method to enhance the extraction of an element from an ore includes subjecting the ore, or element bearing material to electromagnetic radiation to induce pyrolysis of the material. The residue of the pyrolysis may then be processed in a conventional manner to extract the element. The radiation used in the invention has a wavelength longer than microwave radiation, and is preferably 100 mm or longer. Preferably, radio waves are used as the radiation to effect pyrolysis.
    Type: Grant
    Filed: November 25, 2002
    Date of Patent: December 2, 2008
    Assignee: Golden Wave Resources Inc.
    Inventor: Roland Ridler
  • Publication number: 20080196550
    Abstract: A method of producing an oxygen-free copper wire material, containing: continuously guiding a molten copper obtained by melting electric copper, into a tundish through a conduit; injecting the molten copper in the tundish, into a rotational movable mold; cooling and solidifying the molten copper, to form an ingot; and continuously drawing the ingot out of the mold, followed by continuous rolling; the method further containing: allowing the molten copper in the conduit to react with a solid reducing agent, under blowing an inert gas thereinto; allowing the molten copper in the tundish to react with a solid reducing agent, under blowing an inert gas thereinto; and adding a phosphorus compound to the molten copper, so that the phosphorus content in the ingot would be from 1 to 10 ppm; and controlling the temperature of the molten copper in the tundish from 1,085 to 1,100° C.
    Type: Application
    Filed: February 4, 2008
    Publication date: August 21, 2008
    Applicant: THE FURUKAWA ELECTRIC CO., LTD.
    Inventors: Toshio ABE, Masayuki ANDOU
  • Patent number: 7393496
    Abstract: The invention relates to a method for increasing the capacity of a waste-heat boiler (1) processing gases obtained from a metallurgic smelting furnace, such as a flash smelting furnace, and for reducing dust accretions, where liquid is added into the waste-heat boiler (1) of the smelting furnace. The invention also relates to an apparatus for increasing the capacity of a waste-heat boiler (1) processing gases obtained from a metallurgic smelting furnace, such as a flash smelting furnace, and for reducing dust accretions, in which case the waste-heat boiler is provided with at least one nozzle (2) for adding liquid.
    Type: Grant
    Filed: August 22, 2005
    Date of Patent: July 1, 2008
    Assignee: Outotec Oyj
    Inventors: Risto Saarinen, Ilkka Kojo
  • Patent number: 6843827
    Abstract: The method for smelting copper sulfide concentrate essentially consisting of the steps of: adding SiO2 source material and CaO source material for flux to the copper sulfide concentrate, and subjecting the copper sulfide concentrate to oxidation melting to produce slag and at least one selected from the group of white metal and blister copper, so that at least part of Fe in the copper sulfide concentrate is removed to the slag while at least part of S is removed in the form of SO2, and that copper is concentrated in the form of at least one selected from the group of white metal and blister copper, and wherein the composition of the slag is controlled such that the weight ratio CaO/(SiO2+CaO) is in the ramge of 0.6 to 0.85, while the weight ratio Fe/(FeOx+SiO2+CaO) is in the range of 0.5 to 0.6.
    Type: Grant
    Filed: August 22, 2001
    Date of Patent: January 18, 2005
    Assignee: Sumitomo Metal Mining Co., Ltd.
    Inventors: Yasuo Ojima, Yasuhiro Kondo, Kazunori Kawanaka
  • Patent number: 6565773
    Abstract: There is provided conductive paste wherein conductive fillers composed of copper micro-fibers are mixed into thermoplastic resin or thermosetting resin.
    Type: Grant
    Filed: March 28, 2001
    Date of Patent: May 20, 2003
    Assignee: Yazaki Corporation
    Inventors: Hitoshi Ushijima, Yoshinobu Akiha
  • Patent number: 6228144
    Abstract: In a copper flash-smelting works, forced oxidation of dust is prevented, adhesion of dust to a boiler water tube is reduced, and on-line ratio and productivity index is improved. The temperature at the WHB radiation section outlet is greatly reduced and the atmosphere within the WHB radiation section is controlled by blowing the mixed gas of nitrogen gas and air from the feed aperture established in the wall into the boiler radiation section of the waste heat boiler of the flash-smelting furnace in a copper flash-smelting works.
    Type: Grant
    Filed: June 8, 1999
    Date of Patent: May 8, 2001
    Assignees: Dowa Mining Co., Ltd., Kosaka Smelting & Refining Co., Ltd.
    Inventors: Tsuneo Shirasawa, Izumi Kawaguchi, Yoshihiko Hoshikawa, Koji Yamada
  • Patent number: 6214087
    Abstract: A method for producing solid metal product is disclosed including the steps of providing carbon and metal bearing compounds in compacts, coating the compacts with treatment materials, encapsulating the compacts with carbonaceous containing materials to form a residual layer, and treating the residual layer before introduction of the compacts into a furnace. The compacts contain carbon containing metal bearing compounds, and are coated with mixtures of carbonaceous materials dispersed within a binder material such as a viscous liquid, molasses, alcohol, or fuel oil. The coated compacts are treated to form a hardened outer residual layer. The outer residual layer provides for a sacrificial outer coating on the compacts that reacts with any oxidizing gaseous components within the furnace, while the carbon containing metal bearing compounds within the compacts are heated and metallized inside the compounds.
    Type: Grant
    Filed: March 19, 1999
    Date of Patent: April 10, 2001
    Assignee: Midrex International B.V. Rotterdam, Zurich Branch
    Inventors: Glenn E. Hoffman, David C. Meissner, Kyle J. Shoop
  • Patent number: 6010749
    Abstract: A metal volatilization process is described in which metal oxide pieces in a reaction chamber are reduced to form reduced metal and at least a portion of that metal is volatilized and used for coating a variety of substrates, including those which are susceptible to heat damage. The metal oxides formed must have curved surfaces which maintain a non-zero contact angle with their support during reduction. Preferably the reduction phase is preceded by an oxidation phase which is conducted in the same chamber, and uses as the starting materials oxidizable metal pieces which also are curved to maintain a non-zero contact angle with the support, so that general curved shapes will be maintained throughout the oxidation and reduction phases of the process. Vacuum is unnecessary, and the process can be operated at ambient pressures.
    Type: Grant
    Filed: October 28, 1998
    Date of Patent: January 4, 2000
    Inventor: Mark A. Goldman
  • Patent number: 5505762
    Abstract: A method for submerged injection of materials into a liquid pyrometallurgical bath by means of a lance, characterised in that a first gas consisting of or containing oxygen is conveyed to said bath along a first path within the lance, a combustible fluid is conveyed to said bath along another path within the lance, and a further gas consisting of or containing oxygen is conveyed to said bath along a further path within the lance, the first path being arranged so that the first gas acts as a coolant for the lance.
    Type: Grant
    Filed: November 22, 1993
    Date of Patent: April 9, 1996
    Assignee: Commonwealth Scientific and Industrial Research Organisation
    Inventors: William T. Denholm, Robert N. Taylor
  • Patent number: 5380353
    Abstract: There is disclosed an apparatus for smelting copper which includes a blister copper-producing device. A plurality of anode furnaces are provided for refining the blister copper produced in the blister copper-producing device into copper of higher quality. A blister copper launder assembly, which has a main launder and a plurality of branch launders branched off from the main launder, is provided to connect the converting furnace and the anode furnaces together. A selecting device may be attached to the launder assembly for selectively bringing the main launder into fluid communication with one of the branch launders.
    Type: Grant
    Filed: March 31, 1993
    Date of Patent: January 10, 1995
    Assignee: Mitsubishi Materials Corporation
    Inventors: Moto Goto, Nobuo Kikumoto, Osamu Iida, Hiroaki Ikoma, Shigemitsu Fukushima
  • Patent number: 5205859
    Abstract: There is disclosed an apparatus for smelting copper which includes a smelting furnace, a separating furnace, a converting furnace, and launders connecting these furnaces in series. In the smelting furnace, copper concentrate is melted and oxidized to produce matte and slag. In the separating furnace, the matte is separated from the slag. In the converting furnace, the matte separated from the slag is oxidized to produce blister copper. A plurality of anode furnaces are provided for refining the blister copper produced in the converting furnace into copper of higher quality. A blister copper launder assembly, which has a main launder and a plurality of branch launders branched off from the main launder, is provided to connect the converting furnace and the anode furnaces together. A selecting device may be attached to the launder assembly for selectively bringing the main launder into fluid communication with one of the branch launders.
    Type: Grant
    Filed: November 20, 1991
    Date of Patent: April 27, 1993
    Assignee: Mitsubishi Materials Corporation
    Inventors: Moto Goto, Nobuo Kikumoto, Osamu Iida, Hiroaki Ikoma, Shigemitsu Fukushima
  • Patent number: 5180422
    Abstract: A copper smelting process is disclosed in which copper concentrate is smelted in a furnace to produce purified copper. Flue gas discharged from the furnace is treated to produce sulfuric acid. Furthermore, waste liquid discharged during the production of sulfuric acid is treated to produce gypsum, and the gypsum thus produced is recycled to the furnace as a flux. The flue gas may be exhausted from either or both of a smelting furnace and a converting furnace, and the gypsum may be preferably introduced into the converting furnace.
    Type: Grant
    Filed: November 20, 1991
    Date of Patent: January 19, 1993
    Assignee: Mitsubishi Materials Corporation
    Inventors: Nobuo Kikumoto, Mineo Hayashi
  • Patent number: RE44850
    Abstract: The process for converting a copper sulphide matte to blister copper, is achieved by adding the copper sulphide matte and flux to a suitable agitated slag phase; and injecting, from a discharge tip at the lower end of a top-submerged lance, an oxidizing gas suitable for reacting with the matte to produce blister copper which forms or adds to a continuous blister copper phase below the slag phase. The lance tip is located within the slag phase at a depth enabling the injected gas to agitate the slag phase, and to react with copper sulphide matte dispersed therein, while precluding a substantial proportion of the gas from contacting the continuous blister copper phase.
    Type: Grant
    Filed: July 2, 2012
    Date of Patent: April 22, 2014
    Assignee: Outotec Oyj
    Inventors: Stephen Peter Hughes, Robert W. Matusewicz, Ross Alexander McClelland, Antony Acquadro, Brian Ross Baldock