With Leaching Or Dissolving Patents (Class 75/743)
  • Patent number: 8137647
    Abstract: Provided are processes for the production of titanium dioxide from ilmenite. In these processes, ilmenite is digested with aqueous ammonium hydrogen oxalate. Iron from the ilmenite precipitates as a hydrated iron oxalate and is removed by filtering, leaving a titanium-rich solution. The titanium-rich solution can be further processed to form titanium dioxide.
    Type: Grant
    Filed: December 28, 2006
    Date of Patent: March 20, 2012
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: David Richard Corbin, Thomas Paul Griffin, Keith W. Hutchenson, Sheng Li, Mark Brandon Shiflett, Carmine Torardi, Joseph J. Zaher
  • Publication number: 20120060651
    Abstract: The present invention relates generally to a process for controlled leaching and sequential recovery of two or more metals from metal-bearing materials. In one exemplary embodiment, recovery of metals from a leached metal-bearing material is controlled and improved by providing a high grade pregnant leach solution (“HGPLS”) and a low grade pregnant leach solution (“LGPLS”) to a single solution extraction plant comprising at least two solution extractor units, at least two stripping units, and, optionally, at least one wash stage.
    Type: Application
    Filed: November 22, 2011
    Publication date: March 15, 2012
    Applicant: FREEPORT-MCMORAN CORPORATION
    Inventors: Barbara J. Savage, David G. Meadows, Wayne W. Hazen
  • Publication number: 20120042748
    Abstract: An alteration of the traditional zinc/zinc-amalgam reduction procedure which eliminates both the hazardous mercury and dangerous hydrogen gas generation. In order to avoid the presence of water and hydrated protons in the working solution, which can oxidize Eu2+ and cause hydrogen gas production, a process utilizing methanol as the process solvent is described. While methanol presents some flammability hazard in a radiological hot cell, it can be better managed and is less of a flammability hazard than hydrogen gas generation.
    Type: Application
    Filed: August 18, 2011
    Publication date: February 23, 2012
    Applicant: BATTELLE MEMORIAL INSTITUTE
    Inventors: Amanda M. Johnsen, Chuck Z. Soderquist, Bruce K. McNamara, Darrell K. Fisher
  • Patent number: 8118907
    Abstract: A system and method for recovering a metal value from a metal-bearing ore material are provided. A metal-bearing ore can be mixed with certain substances and to form an agglomerated ore. In an intermediate state, between agglomeration and heap formation, bacteria can be added to the metal-bearing ore material to produce an augmented ore. The augmented ore can then be formed into a heap.
    Type: Grant
    Filed: August 21, 2009
    Date of Patent: February 21, 2012
    Assignee: Freeport-McMoran Corporation
    Inventors: John Lawrence Uhrie, Gabe Bowman, Cristian Alejandro Caro Matus, Percy Mayta, Scott Hoenecke, Manuel Chavez
  • Patent number: 8119085
    Abstract: A process for the heap leaching of multiple ores, the process characterized by the process steps of: (i) the agglomeration or wetting of an ore feed; (ii) exposing the agglomerated or wetted ore to an inoculum containing one or more bacterial species capable of biooxidizing sulphide minerals in that ore; (iii) forming one or more heaps from the ore of step (ii); (iv) dispersing further bacterial inoculum over at least a portion of the or each heap; and (v) recovering leach solution draining from the heap and passing a portion thereof to a means for metal recovery.
    Type: Grant
    Filed: March 17, 2006
    Date of Patent: February 21, 2012
    Assignee: Bioheap Limited
    Inventors: Colin John Hunter, Tamsin Lisa Williams
  • Patent number: 8097064
    Abstract: The invention provides a method of chemical recovery of no-carrier-added radioactive tin (NCA radiotin) from intermetallide TiSb irradiated with accelerated charged particles. An irradiated sample of TiSb can be dissolved in acidic solutions. Antimony can be removed from the solution by extraction with dibutyl ether. Titanium in the form of peroxide can be separated from tin using chromatography on strong anion-exchange resin. In another embodiment NCA radiotin can be separated from iodide solution containing titanium by extraction with benzene, toluene or chloroform. NCA radiotin can be finally purified from the remaining antimony and other impurities using chromatography on silica gel. NCA tin-117m can be obtained from this process. NCA tin-117m can be used for labeling organic compounds and biological objects to be applied in medicine for imaging and therapy of various diseases.
    Type: Grant
    Filed: April 16, 2009
    Date of Patent: January 17, 2012
    Assignee: Brookhaven Science Associates
    Inventors: Elena V. Lapshina, Boris L. Zhuikov, Suresh C. Srivastava, Stanislav V. Ermolaev, Natalia R. Togaeva
  • Publication number: 20120000318
    Abstract: A heap is constructed with hypogenic copper sulfide bearing ore to include exposed sulfide mineral particles at least 25 weight % of which are hypogenic copper sulfides. The concentration of the exposed sulfide mineral particles is such that the heap includes at least 10 Kg of exposed sulfide sulfur per tonne of solids in the heap. At least 50% of the total copper in the heap is in the form of hypogenic copper sulfides. A substantial portion of the heap is heated to at least 50° C. The heap is inoculated with a thermophilic microorganism, and bioleaching is carried out so that sufficient sulfide mineral particles in the heap are biooxidized to oxidize at least 10 Kg of sulfide sulfur per tonne of solids in the heap and to cause the dissolution of at least 50% of the copper in the heap in a relatively short period of time.
    Type: Application
    Filed: September 6, 2011
    Publication date: January 5, 2012
    Inventors: William J. KOHR, Vandy SHRADER, Chris JOHANSSON
  • Publication number: 20110303051
    Abstract: A process for recovering copper from heap leach residues, the process comprising treating heap leach residues to provide treated heap leach residues providing improved permeability of a heap of the treated heap leach residues, and leaching the heap of the treated heap leach residues with a leaching solution. Treating the heap leach residues includes: a) blending the heap leach residues with additional material to provide a blend; or b) agglomerating the heap leach residues; or c) both blending the heap leach residues with additional material and agglomerating.
    Type: Application
    Filed: June 14, 2011
    Publication date: December 15, 2011
    Applicant: Teck Resources Limited
    Inventors: Jose Alberto Gonzalez, Christian Ruben Jara Heck, Hector M. Lizama
  • Publication number: 20110296951
    Abstract: A process for producing a ferric containing solution by the controlled oxidation of a ferrous containing solution, said process including providing a solution containing at least ferrous ions; treating the solution with one or more inlet gases containing sulfur dioxide and oxygen in order to oxidize said ferrous ions to ferric ions, wherein the delivery rate of the sulfur dioxide gas is oxidation rate limiting; and controlling the concentration of dissolved oxygen in said solution at an optimum value.
    Type: Application
    Filed: November 24, 2009
    Publication date: December 8, 2011
    Inventor: Gary Vernon Rorke
  • Patent number: 8070851
    Abstract: A heap leaching method to recover copper from a primary copper sulphide mineral wherein the mineral is leached in an acidic chloride/sulphate solution in the presence of oxygen with the surface potential of the mineral below 600 mV (vs. SHE) to cause dissolution of the copper sulphide.
    Type: Grant
    Filed: November 6, 2008
    Date of Patent: December 6, 2011
    Assignee: BHP Billiton SA Limited
    Inventors: Elmar L. Muller, Petrus Basson, Michael J. Nicol
  • Patent number: 8070850
    Abstract: A system which uses available waste acid process streams from hydrometallurgical extraction processes as absorption media for the direct production of leach grade acid solutions for return to the hydrometallurgical processing circuit for use in liberating metals from metal-bearing materials. The produced acid may have a concentration in the range suitable for processing of metal-bearing materials.
    Type: Grant
    Filed: October 6, 2008
    Date of Patent: December 6, 2011
    Assignee: E H P Technology, LLC
    Inventor: Eric H. Partelpoeg
  • Publication number: 20110283838
    Abstract: A process for separating Co from Ni in an aqueous solution comprises subjecting the solution to extraction and using kinetic differences between Ni and Co in the extraction for achieving at least a partial separation of Co from Ni. This is effected by controlling the duration of the extraction so that a major portion of Co and a minor portion of Ni is extracted from the solution to produce a loaded extractant, enriched in Co and depleted in Ni compared to the feed solution, and a Co-depleted raffinate containing Ni. In a further embodiment, the invention utilizes kinetic differences between Ni and Co during striping for effecting separation of Ni and Co. The loaded extractant can be subjected to a bulk stripping or a selective stripping operation to obtain Co and Ni solutions from which Ni and Co can be recovered. The process may be incorporated in a hydrometallurgical process for the extraction of Ni and/or Co from an ore or concentrate containing Ni and Co.
    Type: Application
    Filed: May 20, 2010
    Publication date: November 24, 2011
    Applicants: CESL LIMITED
    Inventors: David Llewellyn JONES, Tannice Marie McCOY, Keith Edward MAYHEW, Chu Yong CHENG, Keith Raymond BARNARD, Wensheng ZHANG
  • Publication number: 20110283831
    Abstract: A process for the recovery of nickel and/or cobalt from a nickel and/or cobalt containing solution comprising: (i) contacting the nickel and/or cobalt containing solution with metallic particles of at least one metal that is more electronegative than nickel and/or cobalt thereby enabling a cementation process to occur between the nickel and/or cobalt in the solution and the metallic particles to produce a nickel and/or cobalt cementate; and (ii) separating the nickel and/or cobalt cementate from the metallic particles thereby producing a slurry including nickel and/or cobalt cementate.
    Type: Application
    Filed: June 22, 2009
    Publication date: November 24, 2011
    Inventors: Eric Girvan Roche, David White
  • Patent number: 8062614
    Abstract: Processes for metal leaching/solvent extraction are described which comprise: (a) providing a first aqueous leach pulp which comprises a mixture of leached solids and an aqueous leach solution comprising a metal, a leaching agent and water; (b) subjecting the first aqueous leach pulp to a first solid-liquid separation to provide a first clarified aqueous leach solution and a second aqueous leach pulp, wherein the second aqueous leach pulp comprises the leached solids at a % solids level greater than the first pulp; (c) subjecting the first clarified aqueous leach solution to a first solvent extraction prior to any significant dilution, whereby a first aqueous raffinate is obtained; (d) subjecting the second aqueous leach pulp to a second solid-liquid separation with dilution via an aqueous stream to obtain a second clarified aqueous leach solution; and (e) subjecting the second clarified aqueous leach solution to a second solvent extraction whereby a second is aqueous raffinate is obtained.
    Type: Grant
    Filed: August 27, 2010
    Date of Patent: November 22, 2011
    Assignee: Cognis IP Management GmbH
    Inventors: Gary A. Kordosky, Andrew Nisbett
  • Patent number: 8062580
    Abstract: An apparatus for recycling metals from metal ions containing waste solution includes a conveying device, a reducing agent supplier and a solution supplier. The conveying device includes a first ferromagnetic conveyor belt, a first roller, and a second roller. The first and second rollers are substantially horizontally arranged, and the second roller is arranged at a lower position relative to the first roller and spaced from the first roller. The ferromagnetic conveyor belt is wrapped around the first and second rollers. The reducing agent supplier is used for supplying a reducing agent onto the first conveyor belt, the ferromagnetic conveyor belt is capable of conveying the reducing agent from the second roller to the first roller. The solution supplier is configured for supplying the waste solution onto the first conveyor belt.
    Type: Grant
    Filed: August 5, 2009
    Date of Patent: November 22, 2011
    Assignee: Zhen Ding Technology Co., Ltd.
    Inventors: Wen-Tsun Chen, Shin-Chih Liaw, Tao-Ming Liao, Chia-Hung Shen, Cheng-Hsien Lin
  • Publication number: 20110277593
    Abstract: The present invention relates generally to a process for controlled leaching and sequential recovery of two or more metals from metal-bearing materials. In one exemplary embodiment, recovery of metals from a leached metal-bearing material is controlled and improved by providing a high grade pregnant leach solution (“HGPLS”) and a low grade pregnant leach solution (“LGPLS”) to a single solution extraction plant comprising at least two solution extractor units, at least two stripping units, and, optionally, at least one wash stage.
    Type: Application
    Filed: July 21, 2011
    Publication date: November 17, 2011
    Applicant: FREEPORT-MCMORAN CORPORATION
    Inventors: Barbara J. Savage, David G. Meadows, Wayne W. Hazen
  • Patent number: 8043399
    Abstract: A method for detoxifying spent CCA (copper, chromium, arsenic) treated wood, from which CCA is efficiently removed from the wood, allowing both the CCA and the wood to be reused has been developed. The method comprises the steps of (1) microwave-enhanced acid extraction of CCA, (2) separation of the acid-containing CCA solution from the wood, (3) separation/precipitation of CCA from the acid extract, (4) recovery and regeneration of CCA-bearing precipitant for reuse in the wood preservation industry, (5) recycling recovered acid solution, (6) microwave-assisted liquefaction of the extracted wood, and (7) use of detoxified liquefied wood to form polymeric materials such as polyurethanes and phenolic resin adhesives. The recovered CCA may be used to treat wood. The recovered acids may be used to extract CCA from CCA-treated wood, and the liquefied wood may be used as phenolic or polyurethane resins.
    Type: Grant
    Filed: July 15, 2010
    Date of Patent: October 25, 2011
    Assignee: Board of Supervisors of Louisiana State University and Agricultural and Mechanical College LSU Inc
    Inventors: Chung-Yun Hse, Todd Finley Shupe, Bin Yu, Hui Pan
  • Patent number: 8038767
    Abstract: An improved method for processing of nickel bearing saprolite and limonite ores to recover the valuable minerals contained therein, comprising leaching the ore with nitric acid to form a slurry; separating the iron values by precipitation, removing the iron values; forming a liquid/solid residue in which nickel, cobalt and magnesium are in solution, and manganese and aluminum are solid residues in oxide form; conducting a liquid-solid separation and removing the solids; and recovering the nickel, cobalt, and manganese from the liquid-metal concentrate. The leachate is recovered and nitric acid from the leachate is recycled.
    Type: Grant
    Filed: May 1, 2008
    Date of Patent: October 18, 2011
    Assignee: Drinkard Metalox, Inc.
    Inventors: William F. Drinkard, Jr., Hans J. Woerner
  • Publication number: 20110247459
    Abstract: To provide a compound represented by General Formula (1) below, where R denotes a C1-C10 hydrocarbon group, Z denotes any one of a sulfide group, a sulfinyl group and a sulfonyl group, and n denotes an integer of 4 to 8.
    Type: Application
    Filed: March 2, 2011
    Publication date: October 13, 2011
    Inventors: Fumio Hamada, Chun-Bin Li, Yoshihiko Kondo
  • Publication number: 20110239825
    Abstract: The present invention provides a metal component collection agent for collecting one or more metal components from a metal component-containing material; the agent containing, as an active ingredient, a compound containing one or more group 2 elements of the periodic table, or a compound containing one or more lanthanoid elements. The present invention further provides a method for collecting one or more metal components from a metal component-containing material; the method comprising heating the metal component-containing material and the metal component collection agent in such a manner that a metal vapor or metal oxide vapor produced by heating the metal component-containing material is brought into contact with the metal component collection agent. According to the present invention, metal components can be easily and efficiently collected from materials containing highly useful metal components such as noble or rare metal.
    Type: Application
    Filed: March 29, 2011
    Publication date: October 6, 2011
    Applicant: NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE AND TECHNOLOGY
    Inventors: Katsuhiro Nomura, Hiroyuki Kageyama
  • Patent number: 8029598
    Abstract: A method for recovering metal values from refractory sulfide ores is provided. The method includes the steps of separating clays and fines from crushed refractory sulfide ore, forming a heap from the refractory sulfide ore, producing a concentrate of refractory sulfide minerals from the separated fines and adding the concentrate to the heap, bioleaching the heap to thereby oxidize iron sulfides contained therein, and hydrometallurgically treating the bioleached ore to recover metal values contained therein.
    Type: Grant
    Filed: December 31, 2009
    Date of Patent: October 4, 2011
    Assignee: Geobiotics, LLC
    Inventor: William J. Kohr
  • Patent number: 8029751
    Abstract: The present invention is directed to a precious metal recovery process in which basic ferric sulphates and/or jarosites are controlled by a number of mechanisms, including control of the oxidation reaction conditions in the first autoclave compartment, hot curing of the autoclave discharge slurry, and/or contacting of the autoclave feed slurry with the hot cured discharge liquid.
    Type: Grant
    Filed: October 13, 2009
    Date of Patent: October 4, 2011
    Assignee: Placer Dome Technical Services Limited
    Inventors: James A. King, Jinxing Ji, Christopher Andrew Fleming, Cesare Giosue Ferron
  • Patent number: 8030055
    Abstract: A method of biotreating and recovering metal values from metal-bearing refractrory sulfide ore using a nonstirred surface bioreactor is provided. According to the method, the surface of a plurality of coarse substrates is coated with a solid material to be biotreated to form a plurality of coated coarse substrates. The coarse substrates have a particle size greater than about 0.3 cm and the solid material to be biotreated has a particle size less than about 250 ?m. A nonstirred surface reactor is then formed by stacking the plurality of coated coarse substrates into a heap or placing the plurality of coated coarse substrates into a tank so that the void volume of the reactor is greater than or equal to about 25%. The solid material is biotreated in the surface bioreactor until the undesired compound in the solid material is degraded to a desired concentration.
    Type: Grant
    Filed: August 26, 2008
    Date of Patent: October 4, 2011
    Assignee: Geobiotics, LLC
    Inventor: William J. Kohr
  • Publication number: 20110232421
    Abstract: A process for the recovery of nickel and/or cobalt from laterite or partially oxidised lateritic ores having a substantial proportion of the iron present in the ferrous state, said process including the steps of: a) providing a laterite or partially oxidised laterite ore wherein a substantial proportion of the iron present in the ore is in the ferrous state; b) acid leaching the ore to provide a product leach solution containing at least ferrous iron, nickel and cobalt together with acid soluble impurities; and c) recovering the nickel and cobalt from the product leach solution with a selective ion exchange resin in an ion exchange process leaving the ferrous iron and other acid soluble impurities in the raffinate.
    Type: Application
    Filed: May 12, 2008
    Publication date: September 29, 2011
    Inventors: Omar Yesid Caceres Hernandez, Harald Muller, Graham Reynolds, Houyuan Liu
  • Publication number: 20110229366
    Abstract: The present invention relates to a method of recovering rhenium (Re) and other metals from Re-bearing materials.
    Type: Application
    Filed: March 8, 2011
    Publication date: September 22, 2011
    Inventors: Eberhard LUEDERITZ, Ulrich R. Schlegel, Peter T. Halpin, Dale L. Schneck
  • Patent number: 8021461
    Abstract: A system and method are disclosed for improving component extraction from heap leach operations. Following heap leaching for some time, portions of the heap deficient in component extraction are identified, and treatment wells are drilled and remedial treatments are selectively performed on the identified portions of the heap. The remedial treatment can include hydraulically fracturing the identified portions of the heap followed by selective treatment with leach solution of the area impacted by the fracturing.
    Type: Grant
    Filed: March 18, 2005
    Date of Patent: September 20, 2011
    Assignee: Newmont USA Limited
    Inventor: Thomas Joseph Seal
  • Patent number: 8016913
    Abstract: An improved method for processing of nickel-bearing ores, laterite ores, saprolite and limonite ores, oxidic and sulfide ores, metallurgical wastes, and other metal-bearing materials, to recover the valuable minerals contained therein, comprising comminuting ore to a desired size; leaching the ore at about 70 C to 130 C for about 30 minutes to 4 hours with nitric acid, raising the temperature of the solution to form a liquid/solid residue in which nickel, cobalt and magnesium values are in solution, and iron, manganese, and aluminum are solid residues in oxide form; conducting a liquid-solid separation and removing the solids; and recovering the nickel, cobalt, and manganese from the liquid-metal concentrate. The leachate is recovered and the nitric acid from the leachate is recycled.
    Type: Grant
    Filed: May 1, 2008
    Date of Patent: September 13, 2011
    Assignee: Drinkard Metalox, Inc.
    Inventor: William F. Drinkard, Jr.
  • Publication number: 20110217222
    Abstract: Aqueous leachant compositions and processes for using the same comprising: (a) providing a metal-containing compound; and (b) subjecting the metal-containing compound to an acid digestion comprising contacting the metal-containing compound with an aqueous leachant; wherein the aqueous leachant comprises a mixture selected from the group consisting of: (i) sulfuric acid and one or more alkanesulfonic acids having alkane moieties selected from the group consisting of propyl, ethyl and methyl groups, at a weight ratio of alkanesulfonic acid to sulfuric acid of 1:1000 to 1:1; (ii) sulfuric acid and one or more salts of alkanesulfonic acids having alkane moieties selected from the group consisting of propyl, ethyl and methyl groups, at a weight ratio of salt of alkanesulfonic acid to sulfuric acid of 1:9 to 1:99.
    Type: Application
    Filed: May 12, 2011
    Publication date: September 8, 2011
    Applicant: BASF SE
    Inventors: Thomas Heidenfelder, Helmut Witteler, Bernd Laubusch, Hans-Peter Seelmann-Eggebert
  • Patent number: 8012318
    Abstract: A system and process for recovering copper from a copper-containing ore, concentrate, or other copper-bearing material to produce high quality cathode copper from a leach solution without the use of copper solvent/solution extraction techniques or apparatus. A process for recovering copper from a copper-containing ore generally includes the steps of providing a feed stream containing comminuted copper-containing ore, concentrate, or other copper-bearing material, leaching the feed stream to yield a copper-containing solution, conditioning the copper-containing solution through one or more physical or chemical conditioning steps, and electrowinning copper directly from the copper-containing solution in multiple electrowinning stages, without subjecting the copper-containing solution to solvent/solution extraction prior to electrowinning.
    Type: Grant
    Filed: April 29, 2010
    Date of Patent: September 6, 2011
    Assignee: Freeport-McMoran Corporation
    Inventors: John O Marsden, Robert E Brewer, Susan R Brewer, Joanna M Robertson, David R Baughman, Philip Thompson, Wayne W Hazen, Christel M. A. Bemelmans
  • Patent number: 8012238
    Abstract: A heap is constructed with hypogenic copper sulfide bearing ore to include exposed sulfide mineral particles at least 25 weight % of which are hypogenic copper sulfides. The concentration of the exposed sulfide mineral particles is such that the heap includes at least 10 Kg of exposed sulfide sulfur per tonne of solids in the heap. At least 50% of the total copper in the heap is in the form of hypogenic copper sulfides. A substantial portion of the heap is heated to at least 50° C. The heap is inoculated with a thermophilic microorganism, and bioleaching is carried out so that sufficient sulfide mineral particles in the heap are biooxidized to oxidize at least 10 Kg of sulfide sulfur per tonne of solids in the heap and to cause the dissolution of at least 50% of the copper in the heap in a relatively short period of time.
    Type: Grant
    Filed: January 26, 2010
    Date of Patent: September 6, 2011
    Assignee: Geobiotics, LLC
    Inventors: William J. Kohr, Vandy Shrader, Chris Johansson
  • Publication number: 20110192255
    Abstract: The present invention provides a composition for collecting a metal component from a metal component-containing material, the composition containing a compound containing at least one element selected from the group consisting of lanthanoid elements and elements in group 2 of the periodic table, and a compound containing at least one element selected from the group consisting of elements in groups 3, 4, 12, and 13 of the periodic table and transition metal elements in the 4th period of the periodic table. The present invention further provides a method for collecting a metal component using this composition. With the use of the composition of the present invention, a metal component can be easily and efficiently collected from a material containing a highly useful metal component such as noble or rare metal.
    Type: Application
    Filed: August 26, 2009
    Publication date: August 11, 2011
    Applicant: National Institute of Advanced Industrial Science and Technology
    Inventors: Katsuhiro Nomura, Hiroyuki Kageyama, Masakazu Date, Tadahiro Fujitani
  • Publication number: 20110174113
    Abstract: Nickel is recovered from a nickeliferous ore, where the ore includes impurities in the form of metals other than nickel and cobalt. The ore is subjected to atmospheric leaching using sulphuric acid to dissolve nickel and cobalt from the ore and produce a leach liquor. The sulphuric acid is regenerated by rapidly heating the leach liquor to a temperature in excess of 120° C. to produce a slurry including sulphuric acid and precipitated oxides of impurities present in the leach liquor, and separating the precipitated oxides from the slurry to produce a clarified acid rich liquor stream for recycle to leaching.
    Type: Application
    Filed: January 18, 2010
    Publication date: July 21, 2011
    Applicant: GME RESOURCES LTD.
    Inventors: Geoffrey Motteram, Michael Ryan
  • Patent number: 7964015
    Abstract: An improved process and composition for the extraction of metal from a metal-laden ore, soil or rock is provided. A liquid, three-component aqueous lixiviant comprises water, an alkali metal salt and a low pH acidic composition. A four-component aqueous lixiviant comprises water, a low pH acidic composition, an alkali metal salt and an acid having a pH value less than 2. Both lixiviant compositions are efficient for extracting metal into a pregnant liquid solution. The pregnant solution is treated by known conventional means, such as filtration, centrifuging or electrolysis to remove the extracted metals. The three-component and four-component aqueous lixiviants of the present invention are non-toxic, meaning, not an irritant or deleterious to humans or the environment and perform, as well as, or better than known toxic cyanide lixiviants.
    Type: Grant
    Filed: March 26, 2009
    Date of Patent: June 21, 2011
    Assignee: Contact Marketing Solutions, LLC
    Inventors: David H. Creasey, Edwin B. Smith, Jr.
  • Patent number: 7964016
    Abstract: The present invention embodies a process for extraction of nickel, cobalt, and other metals from laterite ores by heap leaching, and of the product obtained as well, characterized by the fact that it is comprised of crushing (I), agglomeration (II), stacking (III), and heap leaching (IV) stages, with this last stage being a continuous, counter-current, heap leaching system with two or more stages, comprised of two phases, one of which is composed of the ore (solute), and the other is composed of the leaching solution, or solvent, which are supplied at opposite ends of a series of stages and flow in opposite directions. Upon cessation of leaching in the last stage, its solute is removed and a new stage is introduced at the first position, formed by new ore (solute) to be leached by the solvent solution, which is introduced from the last stage, percolating or flowing though all the previous stages until it reaches the first stage, being separated if loaded with target metals (PLS).
    Type: Grant
    Filed: November 28, 2006
    Date of Patent: June 21, 2011
    Assignee: Companhia Vale Do Rio Doce
    Inventors: Geysa Santos de Pontes Pereira, Oliver Renato de Araujo Gobbo
  • Patent number: 7947108
    Abstract: Mineral materials comprising copper and precious metal are subjected to an acidic leach of the copper followed by an acidic thiocyanate leach of the precious metal.
    Type: Grant
    Filed: June 1, 2009
    Date of Patent: May 24, 2011
    Assignee: Newmont USA Limited
    Inventors: Rong Yu Wan, K. Marc LeVier
  • Publication number: 20110113928
    Abstract: A process for leaching an ore containing sulphidic copper-containing minerals is disclosed. The process includes carrying out an aerated oxidising leach of a part of the ore and causing reactions with a source of iron such as pyrite in the ore and producing an acidic leach liquor containing ferrous ions, ferric ions, and copper ions in solution. The process also includes carrying out a leach of another part of the ore using the leach liquor produced in step (a) under conditions that minimise reactions with a source of iron such as pyrite in the ore and producing a leach liquor containing copper ions in solution.
    Type: Application
    Filed: June 26, 2008
    Publication date: May 19, 2011
    Applicant: TECHNOLOGICAL RESOURCES PTY. LIMITED
    Inventors: Michael John Hollitt, Raymond Walter Shaw, Kevin Lee Rees
  • Publication number: 20110100163
    Abstract: An atmospheric leach process in the recovery of nickel and cobalt from lateritic ores, said process including the steps of: a) providing limonitic and saprolitic ore fractions of a laterite ore; b) separately slurrying the limonitic and saprolitic ore fractions to produce a limonitic ore slurry and a saprolitic ore slurry; c) separating any limonitic type minerals from the saprolitic ore slurry to produce a saprolitic feed slurry; d) milling or wet grinding the saprolitic feed slurry; e) leaching the limonitic ore slurry with concentrated sulfuric acid in a primary leach step; f) introducing the saprolitic feed slurry to the leach process in a secondary leach step by combining the saprolitic feed slurry with the leached limonite slurry following substantial completion of the primary leach step, releasing sulfuric acid to assist in leaching the saprolite feed slurry, wherein the saprolitic feed slurry is substantially free of all limonitic type minerals before it is introduced to the leach process.
    Type: Application
    Filed: August 7, 2008
    Publication date: May 5, 2011
    Inventors: Anthony Charles Chamberlain, Chad James Otto Czerny, Houyuan Liu, Harald Theowald Muller
  • Patent number: 7935171
    Abstract: A process for producing a metallic nickel product with a low iron content, that includes: (i) providing an acidic product liquor; (ii) subjecting the acidic product liquor to an ion exchange process to absorb the nickel and part of the iron; (iii) eluting the nickel and iron to produce an eluate containing the nickel and iron. (iv) neutralising the eluate to leave an iron depleted eluate; (v) neutralising the iron depleted eluate to cause precipitation of nickel hydroxide containing low iron; (vi) calcining the nickel hydroxide to convert it to nickel oxide; (vii) subjecting the nickel oxide to direct smelting in the presence of a reductant to produce a molten nickel phase; and (viii) refining the molten nickel phase by oxidation to produce a metallic nickel product with low iron content.
    Type: Grant
    Filed: August 22, 2007
    Date of Patent: May 3, 2011
    Assignee: BHP Billiton SSM Development Pty Ltd.
    Inventors: Ivan Ratchev, Houyuan Liu, Alexey Duarte, Harald Theowald Muller
  • Publication number: 20110083533
    Abstract: A heap leach process for the recovery of nickel and/or cobalt from a laterite ore, said process including the steps of: a) providing one or more heaps of a nickeliferous laterite ore; b) leaching the ore in a heap leach step by applying acid to one or more heaps to provide a pregnant leach solution; c) neutralising the pregnant leach solution with ground saprolite ore; and d) recovering the nickel and/or cobalt from the neutralised pregnant leach solution.
    Type: Application
    Filed: June 16, 2009
    Publication date: April 14, 2011
    Inventors: Houyuan Liu, Eric Girvan Roche
  • Publication number: 20110056332
    Abstract: A process for heap leaching a laterite or said process including the steps of: a) providing a primary and a secondary heap, said primary heap comprising predominantly a nickel and cobalt containing sulfide or saprolitic type ore, and said secondary heap comprising predominantly a nickel and cobalt limonitic type ore; b) leaching the primary heap with a sulfuric acid solution to generate a solution that includes ferrous ions; and c) using said solution that includes the ferrous ion as the lixiviant to leach the secondary heap, to produce a pregnant leach solution that includes nickel, cobalt and manganese ions.
    Type: Application
    Filed: December 24, 2008
    Publication date: March 10, 2011
    Inventor: Adam Sean Moroney
  • Publication number: 20110056333
    Abstract: An atmospheric leaching process for the recovery of a nickel and cobalt from a lateritic ore, said process including the steps: (a) preparing a slurry of the lateritic ore with saline or hypersaline water having a total dissolved solids (TDS) content greater than 30 g/L; (b) leaching the slurry of the lateritic ore with sulfuric acid at atmospheric pressure, (c) recovering nickel and cobalt from the resultant leachate.
    Type: Application
    Filed: March 19, 2009
    Publication date: March 10, 2011
    Inventors: Houyuan Liu, Graham Andrew Reynolds
  • Publication number: 20110056331
    Abstract: A method of recovering copper from a copper sulfide concentrate comprising a copper arsenic sulfosalt or a copper antimony sulfosalt, using pyrite as a catalyst. The concentrate and pyrite are added to an acidic sulfate leach solution. The copper is leached from the concentrate, in the presence of an oxygen-containing gas, under conditions whereby the pyrite is substantially unoxidized. The pyrite:copper sulfide ratio of the pyrite being added to the copper sulfide present in the concentrate being added is at least 1:3. The pyrite may be maintained at a concentration in the leach solution of at least 9 grams per liter. The leached copper is recovered from the solution by conventional methods.
    Type: Application
    Filed: April 17, 2009
    Publication date: March 10, 2011
    Applicant: THE UNIVERSITY OF BRITISH COLUMBIA
    Inventors: David G. Dixon, Berny Rivera-Vasquez
  • Patent number: 7901484
    Abstract: A hydrometallurgical resin-in-leach (RIL) process for directly recovering nickel and/or cobalt. Simultaneous pulp leaching by adding an acid or base, dissolves the metals of interest with adsorption of the metals rendered soluble in on ionic exchange resin. Following elution of the changed resin, purification of nickel and cobalt present in the eluate can be recovered by conventional methods, such as precipitation, extraction by solvents and membranes. The regenerated resin is recirculated for further use.
    Type: Grant
    Filed: July 31, 2008
    Date of Patent: March 8, 2011
    Assignee: Vale Inco Limited
    Inventor: Flavia Dutra Mendes
  • Publication number: 20110041654
    Abstract: The object of the present invention is to provide a method of efficiently leaching copper not only from a readily-soluble copper ore but also a poorly-soluble copper sulfide ore partially containing or consisting of chalcopyrite and/or covellite by means of ore heap leaching under versatile conditions for actual operation. This invention relates to a method of leaching copper from a copper sulfide ore, comprising leaching copper from an ore comprising a copper sulfide ore by heap or dump leaching with the use of a sulfuric acid solution containing ferric (III) ions and iodide ions at a total iodine concentration of 8 to 100 mg/L as a leaching solution.
    Type: Application
    Filed: November 13, 2009
    Publication date: February 24, 2011
    Inventor: Manabu MANABE
  • Patent number: 7887617
    Abstract: Method and apparatus for determining the ore content and for further treatment of the ore, the ore content of the crushed ore being monitored in the method on-line and the information on the ore content being utilized in the further treatment of the ore.
    Type: Grant
    Filed: June 2, 2006
    Date of Patent: February 15, 2011
    Assignee: Mine On-Line Service Oy
    Inventor: Iipo Auranen
  • Publication number: 20110023662
    Abstract: A method of conducting a bioleaching process including the steps of forming a main heap, culturing at least one microorganism which exhibits bioleaching activity in a predetermined temperature range, monitoring the temperature in the main heap, which is a result, at least, of microbial leaching activity and inoculating the heap with the cultured microorganism at least before the temperature reaches the predetermined range.
    Type: Application
    Filed: October 22, 2008
    Publication date: February 3, 2011
    Inventors: David Dew, Jaco Willem Steyn, Susanna Helena Minnaar
  • Publication number: 20100319491
    Abstract: Solvent extraction from an aqueous phase containing first and second rare earth elements is carried out by contacting an organic phase containing a diglycolamic acid as an extractant and a hydrocarbon or a low-polar alcohol as a solvent, with the aqueous phase below pH 3 for extracting the first rare earth element into the organic phase, back-extracting from the organic phase with an aqueous acid solution for recovering the first rare earth element, and recovering the second rare earth element which has not been extracted into the organic phase and has remained in the aqueous phase.
    Type: Application
    Filed: June 11, 2010
    Publication date: December 23, 2010
    Applicants: SHIN-ETSU CHEMICAL CO., LTD., JAPAN ATOMIC ENERGY AGENCY
    Inventors: Hiroto Sugahara, Kazuaki Sakaki, Takehisa Minowa, Hirochika Naganawa, Kojiro Shimojo
  • Publication number: 20100313713
    Abstract: An object of the present invention is to provide a method of copper leaching without reducing the growth of iron-oxidizing bacterium and the iron-oxidizing capacity when leaching copper from a copper sulfide ore with the use of a sulfuric acid solution to which iron-oxidizing bacteria and silver have been added. The present invention provides a method of leaching copper from a copper sulfide ore, characterized by comprising adding a naturally occurring nitrogen-containing organic component to a leaching solution upon copper leaching from a copper sulfide ore with the use of, as the leaching solution, a sulfuric acid solution to which iron-oxidizing bacteria and silver have been added is provided.
    Type: Application
    Filed: November 25, 2009
    Publication date: December 16, 2010
    Inventors: Takenari KUWAZAWA, Akira MIURA
  • Publication number: 20100300249
    Abstract: There is also provided a method of treating a metalliferrous material. The method includes providing a metalliferrous material including nickel, cobalt, and iron. At least a fraction of the metalliferrous material is leached with an aqueous solution including dissolved sulphuric acid and dissolved sulphur dioxide in a reaction zone so as to effect production of a leachant including nickel sulphate, cobalt sulphate, and iron sulphate. The leachant is contacted with a reagent material in a reaction zone, wherein the reagent material is aqueous ammonia solution, so as to effect production of a reaction product including a product solution component and a solid residue component. The nickel and cobalt are concentrated in the product solution component, and the iron is concentration in the solid residue component.
    Type: Application
    Filed: May 27, 2009
    Publication date: December 2, 2010
    Applicant: SHERRITT INTERNATIONAL CORPORATION
    Inventors: James Budac, Dennis Belton, Russ Kofluk
  • Publication number: 20100300250
    Abstract: In one embodiment, this invention is directed to a method of recovering metals from a metals bearing material comprising: reducing the particle size of at least a portion of the metals bearing material; mixing the metals bearing material in an acid solution to form a first slurry containing at least alkaline earth metal compounds; separating the at least alkaline earth metal compounds from the first slurry to form a first filtrate and a metals bearing material; leaching metals from the metals bearing material to form a pressure leach solution containing transition metals; precipitating and recovering transition metals from the pressure leach solution. In another aspect, the invention relates to a method for recovering metals from a deoiled and dried coal liquefaction residue that contains spent catalyst originating from a Group VIB metal sulfide catalyst.
    Type: Application
    Filed: March 25, 2010
    Publication date: December 2, 2010
    Inventor: Rahul S. Bhaduri