With Leaching Or Dissolving Patents (Class 75/743)
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Patent number: 8137647Abstract: Provided are processes for the production of titanium dioxide from ilmenite. In these processes, ilmenite is digested with aqueous ammonium hydrogen oxalate. Iron from the ilmenite precipitates as a hydrated iron oxalate and is removed by filtering, leaving a titanium-rich solution. The titanium-rich solution can be further processed to form titanium dioxide.Type: GrantFiled: December 28, 2006Date of Patent: March 20, 2012Assignee: E. I. du Pont de Nemours and CompanyInventors: David Richard Corbin, Thomas Paul Griffin, Keith W. Hutchenson, Sheng Li, Mark Brandon Shiflett, Carmine Torardi, Joseph J. Zaher
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Publication number: 20120060651Abstract: The present invention relates generally to a process for controlled leaching and sequential recovery of two or more metals from metal-bearing materials. In one exemplary embodiment, recovery of metals from a leached metal-bearing material is controlled and improved by providing a high grade pregnant leach solution (“HGPLS”) and a low grade pregnant leach solution (“LGPLS”) to a single solution extraction plant comprising at least two solution extractor units, at least two stripping units, and, optionally, at least one wash stage.Type: ApplicationFiled: November 22, 2011Publication date: March 15, 2012Applicant: FREEPORT-MCMORAN CORPORATIONInventors: Barbara J. Savage, David G. Meadows, Wayne W. Hazen
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Publication number: 20120042748Abstract: An alteration of the traditional zinc/zinc-amalgam reduction procedure which eliminates both the hazardous mercury and dangerous hydrogen gas generation. In order to avoid the presence of water and hydrated protons in the working solution, which can oxidize Eu2+ and cause hydrogen gas production, a process utilizing methanol as the process solvent is described. While methanol presents some flammability hazard in a radiological hot cell, it can be better managed and is less of a flammability hazard than hydrogen gas generation.Type: ApplicationFiled: August 18, 2011Publication date: February 23, 2012Applicant: BATTELLE MEMORIAL INSTITUTEInventors: Amanda M. Johnsen, Chuck Z. Soderquist, Bruce K. McNamara, Darrell K. Fisher
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Patent number: 8118907Abstract: A system and method for recovering a metal value from a metal-bearing ore material are provided. A metal-bearing ore can be mixed with certain substances and to form an agglomerated ore. In an intermediate state, between agglomeration and heap formation, bacteria can be added to the metal-bearing ore material to produce an augmented ore. The augmented ore can then be formed into a heap.Type: GrantFiled: August 21, 2009Date of Patent: February 21, 2012Assignee: Freeport-McMoran CorporationInventors: John Lawrence Uhrie, Gabe Bowman, Cristian Alejandro Caro Matus, Percy Mayta, Scott Hoenecke, Manuel Chavez
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Patent number: 8119085Abstract: A process for the heap leaching of multiple ores, the process characterized by the process steps of: (i) the agglomeration or wetting of an ore feed; (ii) exposing the agglomerated or wetted ore to an inoculum containing one or more bacterial species capable of biooxidizing sulphide minerals in that ore; (iii) forming one or more heaps from the ore of step (ii); (iv) dispersing further bacterial inoculum over at least a portion of the or each heap; and (v) recovering leach solution draining from the heap and passing a portion thereof to a means for metal recovery.Type: GrantFiled: March 17, 2006Date of Patent: February 21, 2012Assignee: Bioheap LimitedInventors: Colin John Hunter, Tamsin Lisa Williams
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Patent number: 8097064Abstract: The invention provides a method of chemical recovery of no-carrier-added radioactive tin (NCA radiotin) from intermetallide TiSb irradiated with accelerated charged particles. An irradiated sample of TiSb can be dissolved in acidic solutions. Antimony can be removed from the solution by extraction with dibutyl ether. Titanium in the form of peroxide can be separated from tin using chromatography on strong anion-exchange resin. In another embodiment NCA radiotin can be separated from iodide solution containing titanium by extraction with benzene, toluene or chloroform. NCA radiotin can be finally purified from the remaining antimony and other impurities using chromatography on silica gel. NCA tin-117m can be obtained from this process. NCA tin-117m can be used for labeling organic compounds and biological objects to be applied in medicine for imaging and therapy of various diseases.Type: GrantFiled: April 16, 2009Date of Patent: January 17, 2012Assignee: Brookhaven Science AssociatesInventors: Elena V. Lapshina, Boris L. Zhuikov, Suresh C. Srivastava, Stanislav V. Ermolaev, Natalia R. Togaeva
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Publication number: 20120000318Abstract: A heap is constructed with hypogenic copper sulfide bearing ore to include exposed sulfide mineral particles at least 25 weight % of which are hypogenic copper sulfides. The concentration of the exposed sulfide mineral particles is such that the heap includes at least 10 Kg of exposed sulfide sulfur per tonne of solids in the heap. At least 50% of the total copper in the heap is in the form of hypogenic copper sulfides. A substantial portion of the heap is heated to at least 50° C. The heap is inoculated with a thermophilic microorganism, and bioleaching is carried out so that sufficient sulfide mineral particles in the heap are biooxidized to oxidize at least 10 Kg of sulfide sulfur per tonne of solids in the heap and to cause the dissolution of at least 50% of the copper in the heap in a relatively short period of time.Type: ApplicationFiled: September 6, 2011Publication date: January 5, 2012Inventors: William J. KOHR, Vandy SHRADER, Chris JOHANSSON
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Publication number: 20110303051Abstract: A process for recovering copper from heap leach residues, the process comprising treating heap leach residues to provide treated heap leach residues providing improved permeability of a heap of the treated heap leach residues, and leaching the heap of the treated heap leach residues with a leaching solution. Treating the heap leach residues includes: a) blending the heap leach residues with additional material to provide a blend; or b) agglomerating the heap leach residues; or c) both blending the heap leach residues with additional material and agglomerating.Type: ApplicationFiled: June 14, 2011Publication date: December 15, 2011Applicant: Teck Resources LimitedInventors: Jose Alberto Gonzalez, Christian Ruben Jara Heck, Hector M. Lizama
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Publication number: 20110296951Abstract: A process for producing a ferric containing solution by the controlled oxidation of a ferrous containing solution, said process including providing a solution containing at least ferrous ions; treating the solution with one or more inlet gases containing sulfur dioxide and oxygen in order to oxidize said ferrous ions to ferric ions, wherein the delivery rate of the sulfur dioxide gas is oxidation rate limiting; and controlling the concentration of dissolved oxygen in said solution at an optimum value.Type: ApplicationFiled: November 24, 2009Publication date: December 8, 2011Inventor: Gary Vernon Rorke
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Patent number: 8070851Abstract: A heap leaching method to recover copper from a primary copper sulphide mineral wherein the mineral is leached in an acidic chloride/sulphate solution in the presence of oxygen with the surface potential of the mineral below 600 mV (vs. SHE) to cause dissolution of the copper sulphide.Type: GrantFiled: November 6, 2008Date of Patent: December 6, 2011Assignee: BHP Billiton SA LimitedInventors: Elmar L. Muller, Petrus Basson, Michael J. Nicol
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Patent number: 8070850Abstract: A system which uses available waste acid process streams from hydrometallurgical extraction processes as absorption media for the direct production of leach grade acid solutions for return to the hydrometallurgical processing circuit for use in liberating metals from metal-bearing materials. The produced acid may have a concentration in the range suitable for processing of metal-bearing materials.Type: GrantFiled: October 6, 2008Date of Patent: December 6, 2011Assignee: E H P Technology, LLCInventor: Eric H. Partelpoeg
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Publication number: 20110283838Abstract: A process for separating Co from Ni in an aqueous solution comprises subjecting the solution to extraction and using kinetic differences between Ni and Co in the extraction for achieving at least a partial separation of Co from Ni. This is effected by controlling the duration of the extraction so that a major portion of Co and a minor portion of Ni is extracted from the solution to produce a loaded extractant, enriched in Co and depleted in Ni compared to the feed solution, and a Co-depleted raffinate containing Ni. In a further embodiment, the invention utilizes kinetic differences between Ni and Co during striping for effecting separation of Ni and Co. The loaded extractant can be subjected to a bulk stripping or a selective stripping operation to obtain Co and Ni solutions from which Ni and Co can be recovered. The process may be incorporated in a hydrometallurgical process for the extraction of Ni and/or Co from an ore or concentrate containing Ni and Co.Type: ApplicationFiled: May 20, 2010Publication date: November 24, 2011Applicants: CESL LIMITEDInventors: David Llewellyn JONES, Tannice Marie McCOY, Keith Edward MAYHEW, Chu Yong CHENG, Keith Raymond BARNARD, Wensheng ZHANG
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Publication number: 20110283831Abstract: A process for the recovery of nickel and/or cobalt from a nickel and/or cobalt containing solution comprising: (i) contacting the nickel and/or cobalt containing solution with metallic particles of at least one metal that is more electronegative than nickel and/or cobalt thereby enabling a cementation process to occur between the nickel and/or cobalt in the solution and the metallic particles to produce a nickel and/or cobalt cementate; and (ii) separating the nickel and/or cobalt cementate from the metallic particles thereby producing a slurry including nickel and/or cobalt cementate.Type: ApplicationFiled: June 22, 2009Publication date: November 24, 2011Inventors: Eric Girvan Roche, David White
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Patent number: 8062614Abstract: Processes for metal leaching/solvent extraction are described which comprise: (a) providing a first aqueous leach pulp which comprises a mixture of leached solids and an aqueous leach solution comprising a metal, a leaching agent and water; (b) subjecting the first aqueous leach pulp to a first solid-liquid separation to provide a first clarified aqueous leach solution and a second aqueous leach pulp, wherein the second aqueous leach pulp comprises the leached solids at a % solids level greater than the first pulp; (c) subjecting the first clarified aqueous leach solution to a first solvent extraction prior to any significant dilution, whereby a first aqueous raffinate is obtained; (d) subjecting the second aqueous leach pulp to a second solid-liquid separation with dilution via an aqueous stream to obtain a second clarified aqueous leach solution; and (e) subjecting the second clarified aqueous leach solution to a second solvent extraction whereby a second is aqueous raffinate is obtained.Type: GrantFiled: August 27, 2010Date of Patent: November 22, 2011Assignee: Cognis IP Management GmbHInventors: Gary A. Kordosky, Andrew Nisbett
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Patent number: 8062580Abstract: An apparatus for recycling metals from metal ions containing waste solution includes a conveying device, a reducing agent supplier and a solution supplier. The conveying device includes a first ferromagnetic conveyor belt, a first roller, and a second roller. The first and second rollers are substantially horizontally arranged, and the second roller is arranged at a lower position relative to the first roller and spaced from the first roller. The ferromagnetic conveyor belt is wrapped around the first and second rollers. The reducing agent supplier is used for supplying a reducing agent onto the first conveyor belt, the ferromagnetic conveyor belt is capable of conveying the reducing agent from the second roller to the first roller. The solution supplier is configured for supplying the waste solution onto the first conveyor belt.Type: GrantFiled: August 5, 2009Date of Patent: November 22, 2011Assignee: Zhen Ding Technology Co., Ltd.Inventors: Wen-Tsun Chen, Shin-Chih Liaw, Tao-Ming Liao, Chia-Hung Shen, Cheng-Hsien Lin
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Publication number: 20110277593Abstract: The present invention relates generally to a process for controlled leaching and sequential recovery of two or more metals from metal-bearing materials. In one exemplary embodiment, recovery of metals from a leached metal-bearing material is controlled and improved by providing a high grade pregnant leach solution (“HGPLS”) and a low grade pregnant leach solution (“LGPLS”) to a single solution extraction plant comprising at least two solution extractor units, at least two stripping units, and, optionally, at least one wash stage.Type: ApplicationFiled: July 21, 2011Publication date: November 17, 2011Applicant: FREEPORT-MCMORAN CORPORATIONInventors: Barbara J. Savage, David G. Meadows, Wayne W. Hazen
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Patent number: 8043399Abstract: A method for detoxifying spent CCA (copper, chromium, arsenic) treated wood, from which CCA is efficiently removed from the wood, allowing both the CCA and the wood to be reused has been developed. The method comprises the steps of (1) microwave-enhanced acid extraction of CCA, (2) separation of the acid-containing CCA solution from the wood, (3) separation/precipitation of CCA from the acid extract, (4) recovery and regeneration of CCA-bearing precipitant for reuse in the wood preservation industry, (5) recycling recovered acid solution, (6) microwave-assisted liquefaction of the extracted wood, and (7) use of detoxified liquefied wood to form polymeric materials such as polyurethanes and phenolic resin adhesives. The recovered CCA may be used to treat wood. The recovered acids may be used to extract CCA from CCA-treated wood, and the liquefied wood may be used as phenolic or polyurethane resins.Type: GrantFiled: July 15, 2010Date of Patent: October 25, 2011Assignee: Board of Supervisors of Louisiana State University and Agricultural and Mechanical College LSU IncInventors: Chung-Yun Hse, Todd Finley Shupe, Bin Yu, Hui Pan
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Patent number: 8038767Abstract: An improved method for processing of nickel bearing saprolite and limonite ores to recover the valuable minerals contained therein, comprising leaching the ore with nitric acid to form a slurry; separating the iron values by precipitation, removing the iron values; forming a liquid/solid residue in which nickel, cobalt and magnesium are in solution, and manganese and aluminum are solid residues in oxide form; conducting a liquid-solid separation and removing the solids; and recovering the nickel, cobalt, and manganese from the liquid-metal concentrate. The leachate is recovered and nitric acid from the leachate is recycled.Type: GrantFiled: May 1, 2008Date of Patent: October 18, 2011Assignee: Drinkard Metalox, Inc.Inventors: William F. Drinkard, Jr., Hans J. Woerner
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Publication number: 20110247459Abstract: To provide a compound represented by General Formula (1) below, where R denotes a C1-C10 hydrocarbon group, Z denotes any one of a sulfide group, a sulfinyl group and a sulfonyl group, and n denotes an integer of 4 to 8.Type: ApplicationFiled: March 2, 2011Publication date: October 13, 2011Inventors: Fumio Hamada, Chun-Bin Li, Yoshihiko Kondo
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Publication number: 20110239825Abstract: The present invention provides a metal component collection agent for collecting one or more metal components from a metal component-containing material; the agent containing, as an active ingredient, a compound containing one or more group 2 elements of the periodic table, or a compound containing one or more lanthanoid elements. The present invention further provides a method for collecting one or more metal components from a metal component-containing material; the method comprising heating the metal component-containing material and the metal component collection agent in such a manner that a metal vapor or metal oxide vapor produced by heating the metal component-containing material is brought into contact with the metal component collection agent. According to the present invention, metal components can be easily and efficiently collected from materials containing highly useful metal components such as noble or rare metal.Type: ApplicationFiled: March 29, 2011Publication date: October 6, 2011Applicant: NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE AND TECHNOLOGYInventors: Katsuhiro Nomura, Hiroyuki Kageyama
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Patent number: 8029598Abstract: A method for recovering metal values from refractory sulfide ores is provided. The method includes the steps of separating clays and fines from crushed refractory sulfide ore, forming a heap from the refractory sulfide ore, producing a concentrate of refractory sulfide minerals from the separated fines and adding the concentrate to the heap, bioleaching the heap to thereby oxidize iron sulfides contained therein, and hydrometallurgically treating the bioleached ore to recover metal values contained therein.Type: GrantFiled: December 31, 2009Date of Patent: October 4, 2011Assignee: Geobiotics, LLCInventor: William J. Kohr
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Patent number: 8029751Abstract: The present invention is directed to a precious metal recovery process in which basic ferric sulphates and/or jarosites are controlled by a number of mechanisms, including control of the oxidation reaction conditions in the first autoclave compartment, hot curing of the autoclave discharge slurry, and/or contacting of the autoclave feed slurry with the hot cured discharge liquid.Type: GrantFiled: October 13, 2009Date of Patent: October 4, 2011Assignee: Placer Dome Technical Services LimitedInventors: James A. King, Jinxing Ji, Christopher Andrew Fleming, Cesare Giosue Ferron
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Patent number: 8030055Abstract: A method of biotreating and recovering metal values from metal-bearing refractrory sulfide ore using a nonstirred surface bioreactor is provided. According to the method, the surface of a plurality of coarse substrates is coated with a solid material to be biotreated to form a plurality of coated coarse substrates. The coarse substrates have a particle size greater than about 0.3 cm and the solid material to be biotreated has a particle size less than about 250 ?m. A nonstirred surface reactor is then formed by stacking the plurality of coated coarse substrates into a heap or placing the plurality of coated coarse substrates into a tank so that the void volume of the reactor is greater than or equal to about 25%. The solid material is biotreated in the surface bioreactor until the undesired compound in the solid material is degraded to a desired concentration.Type: GrantFiled: August 26, 2008Date of Patent: October 4, 2011Assignee: Geobiotics, LLCInventor: William J. Kohr
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Publication number: 20110232421Abstract: A process for the recovery of nickel and/or cobalt from laterite or partially oxidised lateritic ores having a substantial proportion of the iron present in the ferrous state, said process including the steps of: a) providing a laterite or partially oxidised laterite ore wherein a substantial proportion of the iron present in the ore is in the ferrous state; b) acid leaching the ore to provide a product leach solution containing at least ferrous iron, nickel and cobalt together with acid soluble impurities; and c) recovering the nickel and cobalt from the product leach solution with a selective ion exchange resin in an ion exchange process leaving the ferrous iron and other acid soluble impurities in the raffinate.Type: ApplicationFiled: May 12, 2008Publication date: September 29, 2011Inventors: Omar Yesid Caceres Hernandez, Harald Muller, Graham Reynolds, Houyuan Liu
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Publication number: 20110229366Abstract: The present invention relates to a method of recovering rhenium (Re) and other metals from Re-bearing materials.Type: ApplicationFiled: March 8, 2011Publication date: September 22, 2011Inventors: Eberhard LUEDERITZ, Ulrich R. Schlegel, Peter T. Halpin, Dale L. Schneck
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Patent number: 8021461Abstract: A system and method are disclosed for improving component extraction from heap leach operations. Following heap leaching for some time, portions of the heap deficient in component extraction are identified, and treatment wells are drilled and remedial treatments are selectively performed on the identified portions of the heap. The remedial treatment can include hydraulically fracturing the identified portions of the heap followed by selective treatment with leach solution of the area impacted by the fracturing.Type: GrantFiled: March 18, 2005Date of Patent: September 20, 2011Assignee: Newmont USA LimitedInventor: Thomas Joseph Seal
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Patent number: 8016913Abstract: An improved method for processing of nickel-bearing ores, laterite ores, saprolite and limonite ores, oxidic and sulfide ores, metallurgical wastes, and other metal-bearing materials, to recover the valuable minerals contained therein, comprising comminuting ore to a desired size; leaching the ore at about 70 C to 130 C for about 30 minutes to 4 hours with nitric acid, raising the temperature of the solution to form a liquid/solid residue in which nickel, cobalt and magnesium values are in solution, and iron, manganese, and aluminum are solid residues in oxide form; conducting a liquid-solid separation and removing the solids; and recovering the nickel, cobalt, and manganese from the liquid-metal concentrate. The leachate is recovered and the nitric acid from the leachate is recycled.Type: GrantFiled: May 1, 2008Date of Patent: September 13, 2011Assignee: Drinkard Metalox, Inc.Inventor: William F. Drinkard, Jr.
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Publication number: 20110217222Abstract: Aqueous leachant compositions and processes for using the same comprising: (a) providing a metal-containing compound; and (b) subjecting the metal-containing compound to an acid digestion comprising contacting the metal-containing compound with an aqueous leachant; wherein the aqueous leachant comprises a mixture selected from the group consisting of: (i) sulfuric acid and one or more alkanesulfonic acids having alkane moieties selected from the group consisting of propyl, ethyl and methyl groups, at a weight ratio of alkanesulfonic acid to sulfuric acid of 1:1000 to 1:1; (ii) sulfuric acid and one or more salts of alkanesulfonic acids having alkane moieties selected from the group consisting of propyl, ethyl and methyl groups, at a weight ratio of salt of alkanesulfonic acid to sulfuric acid of 1:9 to 1:99.Type: ApplicationFiled: May 12, 2011Publication date: September 8, 2011Applicant: BASF SEInventors: Thomas Heidenfelder, Helmut Witteler, Bernd Laubusch, Hans-Peter Seelmann-Eggebert
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Patent number: 8012318Abstract: A system and process for recovering copper from a copper-containing ore, concentrate, or other copper-bearing material to produce high quality cathode copper from a leach solution without the use of copper solvent/solution extraction techniques or apparatus. A process for recovering copper from a copper-containing ore generally includes the steps of providing a feed stream containing comminuted copper-containing ore, concentrate, or other copper-bearing material, leaching the feed stream to yield a copper-containing solution, conditioning the copper-containing solution through one or more physical or chemical conditioning steps, and electrowinning copper directly from the copper-containing solution in multiple electrowinning stages, without subjecting the copper-containing solution to solvent/solution extraction prior to electrowinning.Type: GrantFiled: April 29, 2010Date of Patent: September 6, 2011Assignee: Freeport-McMoran CorporationInventors: John O Marsden, Robert E Brewer, Susan R Brewer, Joanna M Robertson, David R Baughman, Philip Thompson, Wayne W Hazen, Christel M. A. Bemelmans
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Patent number: 8012238Abstract: A heap is constructed with hypogenic copper sulfide bearing ore to include exposed sulfide mineral particles at least 25 weight % of which are hypogenic copper sulfides. The concentration of the exposed sulfide mineral particles is such that the heap includes at least 10 Kg of exposed sulfide sulfur per tonne of solids in the heap. At least 50% of the total copper in the heap is in the form of hypogenic copper sulfides. A substantial portion of the heap is heated to at least 50° C. The heap is inoculated with a thermophilic microorganism, and bioleaching is carried out so that sufficient sulfide mineral particles in the heap are biooxidized to oxidize at least 10 Kg of sulfide sulfur per tonne of solids in the heap and to cause the dissolution of at least 50% of the copper in the heap in a relatively short period of time.Type: GrantFiled: January 26, 2010Date of Patent: September 6, 2011Assignee: Geobiotics, LLCInventors: William J. Kohr, Vandy Shrader, Chris Johansson
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Publication number: 20110192255Abstract: The present invention provides a composition for collecting a metal component from a metal component-containing material, the composition containing a compound containing at least one element selected from the group consisting of lanthanoid elements and elements in group 2 of the periodic table, and a compound containing at least one element selected from the group consisting of elements in groups 3, 4, 12, and 13 of the periodic table and transition metal elements in the 4th period of the periodic table. The present invention further provides a method for collecting a metal component using this composition. With the use of the composition of the present invention, a metal component can be easily and efficiently collected from a material containing a highly useful metal component such as noble or rare metal.Type: ApplicationFiled: August 26, 2009Publication date: August 11, 2011Applicant: National Institute of Advanced Industrial Science and TechnologyInventors: Katsuhiro Nomura, Hiroyuki Kageyama, Masakazu Date, Tadahiro Fujitani
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Publication number: 20110174113Abstract: Nickel is recovered from a nickeliferous ore, where the ore includes impurities in the form of metals other than nickel and cobalt. The ore is subjected to atmospheric leaching using sulphuric acid to dissolve nickel and cobalt from the ore and produce a leach liquor. The sulphuric acid is regenerated by rapidly heating the leach liquor to a temperature in excess of 120° C. to produce a slurry including sulphuric acid and precipitated oxides of impurities present in the leach liquor, and separating the precipitated oxides from the slurry to produce a clarified acid rich liquor stream for recycle to leaching.Type: ApplicationFiled: January 18, 2010Publication date: July 21, 2011Applicant: GME RESOURCES LTD.Inventors: Geoffrey Motteram, Michael Ryan
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Patent number: 7964015Abstract: An improved process and composition for the extraction of metal from a metal-laden ore, soil or rock is provided. A liquid, three-component aqueous lixiviant comprises water, an alkali metal salt and a low pH acidic composition. A four-component aqueous lixiviant comprises water, a low pH acidic composition, an alkali metal salt and an acid having a pH value less than 2. Both lixiviant compositions are efficient for extracting metal into a pregnant liquid solution. The pregnant solution is treated by known conventional means, such as filtration, centrifuging or electrolysis to remove the extracted metals. The three-component and four-component aqueous lixiviants of the present invention are non-toxic, meaning, not an irritant or deleterious to humans or the environment and perform, as well as, or better than known toxic cyanide lixiviants.Type: GrantFiled: March 26, 2009Date of Patent: June 21, 2011Assignee: Contact Marketing Solutions, LLCInventors: David H. Creasey, Edwin B. Smith, Jr.
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Patent number: 7964016Abstract: The present invention embodies a process for extraction of nickel, cobalt, and other metals from laterite ores by heap leaching, and of the product obtained as well, characterized by the fact that it is comprised of crushing (I), agglomeration (II), stacking (III), and heap leaching (IV) stages, with this last stage being a continuous, counter-current, heap leaching system with two or more stages, comprised of two phases, one of which is composed of the ore (solute), and the other is composed of the leaching solution, or solvent, which are supplied at opposite ends of a series of stages and flow in opposite directions. Upon cessation of leaching in the last stage, its solute is removed and a new stage is introduced at the first position, formed by new ore (solute) to be leached by the solvent solution, which is introduced from the last stage, percolating or flowing though all the previous stages until it reaches the first stage, being separated if loaded with target metals (PLS).Type: GrantFiled: November 28, 2006Date of Patent: June 21, 2011Assignee: Companhia Vale Do Rio DoceInventors: Geysa Santos de Pontes Pereira, Oliver Renato de Araujo Gobbo
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Patent number: 7947108Abstract: Mineral materials comprising copper and precious metal are subjected to an acidic leach of the copper followed by an acidic thiocyanate leach of the precious metal.Type: GrantFiled: June 1, 2009Date of Patent: May 24, 2011Assignee: Newmont USA LimitedInventors: Rong Yu Wan, K. Marc LeVier
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Publication number: 20110113928Abstract: A process for leaching an ore containing sulphidic copper-containing minerals is disclosed. The process includes carrying out an aerated oxidising leach of a part of the ore and causing reactions with a source of iron such as pyrite in the ore and producing an acidic leach liquor containing ferrous ions, ferric ions, and copper ions in solution. The process also includes carrying out a leach of another part of the ore using the leach liquor produced in step (a) under conditions that minimise reactions with a source of iron such as pyrite in the ore and producing a leach liquor containing copper ions in solution.Type: ApplicationFiled: June 26, 2008Publication date: May 19, 2011Applicant: TECHNOLOGICAL RESOURCES PTY. LIMITEDInventors: Michael John Hollitt, Raymond Walter Shaw, Kevin Lee Rees
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Publication number: 20110100163Abstract: An atmospheric leach process in the recovery of nickel and cobalt from lateritic ores, said process including the steps of: a) providing limonitic and saprolitic ore fractions of a laterite ore; b) separately slurrying the limonitic and saprolitic ore fractions to produce a limonitic ore slurry and a saprolitic ore slurry; c) separating any limonitic type minerals from the saprolitic ore slurry to produce a saprolitic feed slurry; d) milling or wet grinding the saprolitic feed slurry; e) leaching the limonitic ore slurry with concentrated sulfuric acid in a primary leach step; f) introducing the saprolitic feed slurry to the leach process in a secondary leach step by combining the saprolitic feed slurry with the leached limonite slurry following substantial completion of the primary leach step, releasing sulfuric acid to assist in leaching the saprolite feed slurry, wherein the saprolitic feed slurry is substantially free of all limonitic type minerals before it is introduced to the leach process.Type: ApplicationFiled: August 7, 2008Publication date: May 5, 2011Inventors: Anthony Charles Chamberlain, Chad James Otto Czerny, Houyuan Liu, Harald Theowald Muller
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Patent number: 7935171Abstract: A process for producing a metallic nickel product with a low iron content, that includes: (i) providing an acidic product liquor; (ii) subjecting the acidic product liquor to an ion exchange process to absorb the nickel and part of the iron; (iii) eluting the nickel and iron to produce an eluate containing the nickel and iron. (iv) neutralising the eluate to leave an iron depleted eluate; (v) neutralising the iron depleted eluate to cause precipitation of nickel hydroxide containing low iron; (vi) calcining the nickel hydroxide to convert it to nickel oxide; (vii) subjecting the nickel oxide to direct smelting in the presence of a reductant to produce a molten nickel phase; and (viii) refining the molten nickel phase by oxidation to produce a metallic nickel product with low iron content.Type: GrantFiled: August 22, 2007Date of Patent: May 3, 2011Assignee: BHP Billiton SSM Development Pty Ltd.Inventors: Ivan Ratchev, Houyuan Liu, Alexey Duarte, Harald Theowald Muller
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Publication number: 20110083533Abstract: A heap leach process for the recovery of nickel and/or cobalt from a laterite ore, said process including the steps of: a) providing one or more heaps of a nickeliferous laterite ore; b) leaching the ore in a heap leach step by applying acid to one or more heaps to provide a pregnant leach solution; c) neutralising the pregnant leach solution with ground saprolite ore; and d) recovering the nickel and/or cobalt from the neutralised pregnant leach solution.Type: ApplicationFiled: June 16, 2009Publication date: April 14, 2011Inventors: Houyuan Liu, Eric Girvan Roche
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Publication number: 20110056332Abstract: A process for heap leaching a laterite or said process including the steps of: a) providing a primary and a secondary heap, said primary heap comprising predominantly a nickel and cobalt containing sulfide or saprolitic type ore, and said secondary heap comprising predominantly a nickel and cobalt limonitic type ore; b) leaching the primary heap with a sulfuric acid solution to generate a solution that includes ferrous ions; and c) using said solution that includes the ferrous ion as the lixiviant to leach the secondary heap, to produce a pregnant leach solution that includes nickel, cobalt and manganese ions.Type: ApplicationFiled: December 24, 2008Publication date: March 10, 2011Inventor: Adam Sean Moroney
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Publication number: 20110056333Abstract: An atmospheric leaching process for the recovery of a nickel and cobalt from a lateritic ore, said process including the steps: (a) preparing a slurry of the lateritic ore with saline or hypersaline water having a total dissolved solids (TDS) content greater than 30 g/L; (b) leaching the slurry of the lateritic ore with sulfuric acid at atmospheric pressure, (c) recovering nickel and cobalt from the resultant leachate.Type: ApplicationFiled: March 19, 2009Publication date: March 10, 2011Inventors: Houyuan Liu, Graham Andrew Reynolds
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Publication number: 20110056331Abstract: A method of recovering copper from a copper sulfide concentrate comprising a copper arsenic sulfosalt or a copper antimony sulfosalt, using pyrite as a catalyst. The concentrate and pyrite are added to an acidic sulfate leach solution. The copper is leached from the concentrate, in the presence of an oxygen-containing gas, under conditions whereby the pyrite is substantially unoxidized. The pyrite:copper sulfide ratio of the pyrite being added to the copper sulfide present in the concentrate being added is at least 1:3. The pyrite may be maintained at a concentration in the leach solution of at least 9 grams per liter. The leached copper is recovered from the solution by conventional methods.Type: ApplicationFiled: April 17, 2009Publication date: March 10, 2011Applicant: THE UNIVERSITY OF BRITISH COLUMBIAInventors: David G. Dixon, Berny Rivera-Vasquez
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Patent number: 7901484Abstract: A hydrometallurgical resin-in-leach (RIL) process for directly recovering nickel and/or cobalt. Simultaneous pulp leaching by adding an acid or base, dissolves the metals of interest with adsorption of the metals rendered soluble in on ionic exchange resin. Following elution of the changed resin, purification of nickel and cobalt present in the eluate can be recovered by conventional methods, such as precipitation, extraction by solvents and membranes. The regenerated resin is recirculated for further use.Type: GrantFiled: July 31, 2008Date of Patent: March 8, 2011Assignee: Vale Inco LimitedInventor: Flavia Dutra Mendes
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Publication number: 20110041654Abstract: The object of the present invention is to provide a method of efficiently leaching copper not only from a readily-soluble copper ore but also a poorly-soluble copper sulfide ore partially containing or consisting of chalcopyrite and/or covellite by means of ore heap leaching under versatile conditions for actual operation. This invention relates to a method of leaching copper from a copper sulfide ore, comprising leaching copper from an ore comprising a copper sulfide ore by heap or dump leaching with the use of a sulfuric acid solution containing ferric (III) ions and iodide ions at a total iodine concentration of 8 to 100 mg/L as a leaching solution.Type: ApplicationFiled: November 13, 2009Publication date: February 24, 2011Inventor: Manabu MANABE
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Patent number: 7887617Abstract: Method and apparatus for determining the ore content and for further treatment of the ore, the ore content of the crushed ore being monitored in the method on-line and the information on the ore content being utilized in the further treatment of the ore.Type: GrantFiled: June 2, 2006Date of Patent: February 15, 2011Assignee: Mine On-Line Service OyInventor: Iipo Auranen
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Publication number: 20110023662Abstract: A method of conducting a bioleaching process including the steps of forming a main heap, culturing at least one microorganism which exhibits bioleaching activity in a predetermined temperature range, monitoring the temperature in the main heap, which is a result, at least, of microbial leaching activity and inoculating the heap with the cultured microorganism at least before the temperature reaches the predetermined range.Type: ApplicationFiled: October 22, 2008Publication date: February 3, 2011Inventors: David Dew, Jaco Willem Steyn, Susanna Helena Minnaar
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Publication number: 20100319491Abstract: Solvent extraction from an aqueous phase containing first and second rare earth elements is carried out by contacting an organic phase containing a diglycolamic acid as an extractant and a hydrocarbon or a low-polar alcohol as a solvent, with the aqueous phase below pH 3 for extracting the first rare earth element into the organic phase, back-extracting from the organic phase with an aqueous acid solution for recovering the first rare earth element, and recovering the second rare earth element which has not been extracted into the organic phase and has remained in the aqueous phase.Type: ApplicationFiled: June 11, 2010Publication date: December 23, 2010Applicants: SHIN-ETSU CHEMICAL CO., LTD., JAPAN ATOMIC ENERGY AGENCYInventors: Hiroto Sugahara, Kazuaki Sakaki, Takehisa Minowa, Hirochika Naganawa, Kojiro Shimojo
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Publication number: 20100313713Abstract: An object of the present invention is to provide a method of copper leaching without reducing the growth of iron-oxidizing bacterium and the iron-oxidizing capacity when leaching copper from a copper sulfide ore with the use of a sulfuric acid solution to which iron-oxidizing bacteria and silver have been added. The present invention provides a method of leaching copper from a copper sulfide ore, characterized by comprising adding a naturally occurring nitrogen-containing organic component to a leaching solution upon copper leaching from a copper sulfide ore with the use of, as the leaching solution, a sulfuric acid solution to which iron-oxidizing bacteria and silver have been added is provided.Type: ApplicationFiled: November 25, 2009Publication date: December 16, 2010Inventors: Takenari KUWAZAWA, Akira MIURA
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Publication number: 20100300249Abstract: There is also provided a method of treating a metalliferrous material. The method includes providing a metalliferrous material including nickel, cobalt, and iron. At least a fraction of the metalliferrous material is leached with an aqueous solution including dissolved sulphuric acid and dissolved sulphur dioxide in a reaction zone so as to effect production of a leachant including nickel sulphate, cobalt sulphate, and iron sulphate. The leachant is contacted with a reagent material in a reaction zone, wherein the reagent material is aqueous ammonia solution, so as to effect production of a reaction product including a product solution component and a solid residue component. The nickel and cobalt are concentrated in the product solution component, and the iron is concentration in the solid residue component.Type: ApplicationFiled: May 27, 2009Publication date: December 2, 2010Applicant: SHERRITT INTERNATIONAL CORPORATIONInventors: James Budac, Dennis Belton, Russ Kofluk
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Publication number: 20100300250Abstract: In one embodiment, this invention is directed to a method of recovering metals from a metals bearing material comprising: reducing the particle size of at least a portion of the metals bearing material; mixing the metals bearing material in an acid solution to form a first slurry containing at least alkaline earth metal compounds; separating the at least alkaline earth metal compounds from the first slurry to form a first filtrate and a metals bearing material; leaching metals from the metals bearing material to form a pressure leach solution containing transition metals; precipitating and recovering transition metals from the pressure leach solution. In another aspect, the invention relates to a method for recovering metals from a deoiled and dried coal liquefaction residue that contains spent catalyst originating from a Group VIB metal sulfide catalyst.Type: ApplicationFiled: March 25, 2010Publication date: December 2, 2010Inventor: Rahul S. Bhaduri