Of Consolidated Starting Material Patents (Class 75/759)
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Patent number: 9534844Abstract: The invention relates to a method and equipment for the continuous sintering of mineral material in a sintering furnace (S). In the method, a material bed (2) is formed on a conveyor base (1), the material bed (2) is conveyed by the conveyor base (1) through the process zones (I-VII) of the sintering furnace that have different temperatures, the zones including at least one drying zone (I), at least one cooling zone (VII), and at least one other process zone (II, III, IV, V, VI) between the said drying zone and cooling zone, and gas is conducted through the conveyor base and the material bed (2), when the material bed travels through the process zones (I-VII), and gas is circulated in a circulation gas duct (3) from the last cooling zone (VII) to the drying zone (I). Part of the gas flow that is conducted to the drying zone (I) in the circulation gas duct (3) is removed as an exhaust gas flow (B) by the exhaust gas blower (5) of an exhaust gas duct (4).Type: GrantFiled: September 21, 2011Date of Patent: January 3, 2017Assignee: Outotec OyInventor: Päivi Oikarinen
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Patent number: 6863710Abstract: A method of improving the sintering of mineral bearing ore which comprises the addition of an aqueous solution of a transition metal sulfate, preferable copper sulfate, to the sinter base mix or to the sinter trim feed is disclosed.Type: GrantFiled: October 22, 2003Date of Patent: March 8, 2005Assignee: GE Betz, Inc.Inventors: Margan K. Muthukumaraswamy, Mark A. Rohanna, Binod K. Das, Ashok Kumar, Harjit S. Sandhu
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Patent number: 6447852Abstract: The present invention relates to a method for manufacturing a diamond composite from diamond particles, comprising the steps of forming a work piece, heating the work piece and controlling the heating temperature and heating time so that a certain desired amount of graphite is created by graphitization of diamond particles, thereby creating an intermediate body, and infiltrating silicon or silicon alloy into the intermediate body. The invention also relates to a diamond composite produced by this method.Type: GrantFiled: March 4, 1999Date of Patent: September 10, 2002Assignee: Ambler Technologies, Inc.Inventors: Sergey Konstantinovitch Gordeev, Sergey Germanovitch Zhukov, Lija Vladimirovna Danchukova, Thommy Ekström
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Patent number: 6063160Abstract: The invention relates to a method and apparatus for sintering finely divided material, containing manganese compounds with a particle size less than 6 mm and a high degree of oxidation, by means of some carbon-bearing material in a conveyor-type sintering apparatus (9) in an essentially continuous operation. According to the invention, through the material (8) to be sintered in the sintering apparatus (9), there is conducted hot gas (15, 18), which causes combustion reactions between the manganese compounds contained in the material and having a high degree of oxidation and the carbon contained in the burning material. Thus the sintering (18) is carried out essentially by means of the combustion heat released from the material (8). Moreover, the sintered material (8) is subjected to cooling (17) prior to removing the material from the sintering apparatus (9).Type: GrantFiled: March 25, 1998Date of Patent: May 16, 2000Assignee: Outokumpu OyjInventors: Helge Krogerus, Jorma Daavittila, Paivi Oikarinen
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Patent number: 6036744Abstract: A method of making metallic iron in which a compact, containing iron oxide such as iron ore or the like and a carbonaceous reductant such as coal or the like, is used as material, and the iron oxide is reduced through the application of heat, thereby making metallic iron. In the course of this reduction, a shell composed of metallic iron is generated and grown on the surface of the compact, and slag aggregates inside the shell. This reduction continues until substantially no iron oxide is present within the metallic iron shell. Subsequently, heating is further performed to melt the metallic iron and slag. Molten metallic iron and molten slag are separated one from the other, thereby obtaining metallic iron with a relatively high metallization ratio.Type: GrantFiled: March 14, 1997Date of Patent: March 14, 2000Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Takuya Negami, Kazuo Kunii, Shinichi Inaba, Masataka Shimizu, Isao Kobayashi, Yoshimichi Takenaka, Toshihide Matsumura, Akira Uragami, Takashi Kujirai, Osamu Tsuchiya, Kimio Sugiyama, Shuzo Ito, Shoichi Kikuchi
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Patent number: 5773099Abstract: A dental care material comprising a titanium sintered body has no harmful effects on the human body and easily produces products with complicated shapes having a high level of strength. A mixture of titanium powder and an organic binder is injection molded and subjected to binder removal and sintering processes to form a bracket for orthodontic or dental implant materials. Pure titanium powder, with an average granule diameter of no more than 40 .mu.m, a carbon content by weight of no more than 0.3%, and an oxygen content by weight of no more than 0.6%, preferably is used to produce a titanium sintered body of combined carbon and oxygen content by weight of no more than 1.0%. Colored layers can be formed on the surface of the titanium sintered body using various methods as needed.Type: GrantFiled: April 25, 1996Date of Patent: June 30, 1998Assignees: Injex Corporation, Matsumoto Dental CollegeInventors: Naoki Tanaka, Hiroshi Ohtsubo, Michio Ito
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Patent number: 5630202Abstract: The present invention relates to a method for making sponge iron briquettes from fine ore with a maximum grain size of less than 2 mm, preferably less than 0.5 mm, wherein hot fine ore is fed to a roller press and is briquetted by the roller press to form sponge iron briquettes. Apart from briquettes, fine ore which is compacted in the spaces of briquette pockets of the roller press, as well as fines in dust form are produced during briquetting. These components are designated as returns and separated from the sponge iron briquettes. The returns are then fed to the fine ferrous ore prior to briquetting. The processing of fine ore has so far entailed great problems in the technical field. The invention suggests that the returns be directly fed to a conveyor system after having been separated from the sponge iron briquettes and that the returns which are still hot be fed by the conveyor system substantially evenly and continuously to the hot fine ore to be still briquetted.Type: GrantFiled: July 7, 1995Date of Patent: May 13, 1997Assignee: Maschinenfabrik Koppern GmbH & Co. KGInventor: Hans G. Bergendahl
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Patent number: 5582631Abstract: A method for the production of an iron-based feedstock suitable for use as the feedstock for steel mills, from industrial waste streams containing iron, by combining an iron poor material such as exhaust fumes from metals production processes with the waste streams, treating the combined waste stream with an ammonium chloride leaching solution, separating the undissolved precipitates comprising iron compounds from the leachant solution, and further treating the undissolved precipitants by elevated temperature roasting, resulting in the iron-based feedstocks.Type: GrantFiled: January 31, 1995Date of Patent: December 10, 1996Assignee: Metals Recycling Technologies Corp.Inventors: Allan S. Myerson, Charles A. Burrows, Charles Sanzenbacher, Paul R. DiBella
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Patent number: 5571306Abstract: A method for the production of an enriched iron product, specifically direct reduced iron and iron oxide suitable for use as the feedstock for steel mills, from industrial waste streams containing iron, by combining an iron oxide rich material such as mill scale and/or used batteries with the waste streams, treating the combined waste stream with an ammonium chloride leaching solution, separating the undissolved precipitates comprising iron compounds from the leachant solution, and further treating the undissolved precipitants by elevated temperature roasting, resulting in the iron feedstocks.Type: GrantFiled: December 21, 1994Date of Patent: November 5, 1996Assignee: Metals Recycling Technologies Corp.Inventors: Allan S. Myerson, Charles A. Burrows, Paul R. DiBella
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Patent number: 5520719Abstract: The present invention relates to a method for sintering an iron scrap in a process for producing a sintered ore which is used as a raw material in ironmaking in a blast furnace. Zn contained in the iron scrap is removed in the step of sintering to enable a light-weight iron scrap to be used in a large quantity in the blast furnace and, at the same time, to enhance the yield of sintered ore in the step of sintering.In the production of a sintered ore as a raw material for use in a blast furnace by using a Dweight-Lloyd sintering machine, a mixture obtained by mixing a fine debris of an iron scrap with a raw material for a sintered ore is placed on a pallet to produce a scrap-bearing sintered ore. The mixture may be incorporated in a packed bed in its entirety, in its upper bed alone or in its lower bed alone. The iron scrap is fixed to the sintered ore and used as a material for use in a blast furnace.Type: GrantFiled: April 29, 1994Date of Patent: May 28, 1996Assignee: Nippon Steel CorporationInventors: Yoshio Okuno, Masami Fujimoto
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Patent number: 5180421Abstract: Waste materials containing metal oxides and/or metals and their salts are converted to useful products. The waste materials are combined in such proportions that when heated, they form a composite that becomes molten and pourable at temperatures below about 1600.degree. C. Provision is also made for converting some of the metal oxides in the molten material to free metal which is then separated from the molten material. A modified cupola can be used to generate the temperature and reducing conditions suitable for carrying out the process.Type: GrantFiled: March 11, 1991Date of Patent: January 19, 1993Assignee: Rostoker, Inc.Inventors: William Rostoker, deceased, Gareth Rostoker, Julius J. Bonini, Gary W. Klimczak
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Patent number: 5169434Abstract: A method for manufacturing agglomerates of sintered pellets includes the steps of blending, mixing and pelletizing flux and coarse grain coke with fine iron ore, coating green pellets obtained in the step of the mixing and pelletizing with powdery coke, and sintering the green pellets coated with the powdery coke. The coarse grain coke has a particle size of 1 to 7 mm. 1 to 50 parts of the coarse grain coke, by weight, are added to 100 parts of the total amount of the fine iron ore and the flux by weight.Type: GrantFiled: August 13, 1990Date of Patent: December 8, 1992Assignee: NKK CorporationInventors: Akira Kumasaka, Noboru Sakamoto, Hideomi Yanaka