Abstract: An alloy and method is disclosed for forming an improved dental prosthesis. The invention relates to a dental material of a precious metal composition and a method for infiltrating one alloy with another to produce a substructure for ceramic prosthetic restorations for damaged or missing teeth or metal replacements for same.

Abstract: A moldable dental material composition comprising high-fusing temperature metal particles, a volatile binder, preferably in a concentration of above at least twenty percent (20%) of the material composition, and finely divided carbonaceous particles, preferably of activated carbon. The high-fusing temperature metal particles should have an irregular, nonspherical geometry and a thin cross-sectional average thickness. The moldable dental composition may also contain low-fusing temperature metal particles for enhanced wetting of the high-fusing metal particles during heat treatment at a heat-treatment temperature which will melt the binder and substantially melt the low-fusing metal particles, if present. Heat treatment forms a porous metal structure having a capillary network of voids and a high void volume.

Abstract: A method for the chemical precipitation of metallic silver powder employs a two solution technique in which a solution of a tin salt and a solution a silver salt are mixed in the presence of an inorganic or organic acid, alumina, an anionic surfactant, and a colloid to form a precipitation solution at a temperature and pH suitable to effect the chemical precipitation of silver. Almost 80% by weight of the precipitated powder agglomerate is less than 25 .mu.m in diameter, and the individual powder particles which compose the agglomerate range in size from 0.2 to 2.0 .mu.m. In addition to the favorable size distribution, silver particles precipitated in the presence of a gelatin colloid can be used with a minimal amount of sieving so that little work hardening is imparted to the particles. The powder can be annealed at a temperature of up to 750.degree. C.

Abstract: A moldable dental material composition comprising high-fusing temperature metal particles, a volatile binder, preferably in a concentration of above at least twenty percent (20%) of the material composition, and finely divided carbonaceous particles, preferably of activated carbon. The high-fusing temperature metal particles should have an irregular, nonspherical geometry and a thin cross-sectional average thickness. The moldable dental composition may also contain low-fusing temperature metal particles for enhanced wetting of the high-fusing metal particles during heat treatment at a heat-treatment temperature which will melt the binder and substantially melt the low-fusing metal particles, if present. Heat treatment forms a porous metal structure having a capillary network of voids and a high void volume.

Abstract: A dental care material comprising a titanium sintered body has no harmful effects on the human body and easily produces products with complicated shapes having a high level of strength. A mixture of titanium powder and an organic binder is injection molded and subjected to binder removal and sintering processes to form a bracket for orthodontic or dental implant materials. Pure titanium powder, with an average granule diameter of no more than 40 .mu.m, a carbon content by weight of no more than 0.3%, and an oxygen content by weight of no more than 0.6%, preferably is used to produce a titanium sintered body of combined carbon and oxygen content by weight of no more than 1.0%. Colored layers can be formed on the surface of the titanium sintered body using various methods as needed.

Abstract: A moldable dental composition for use in forming or repairing dental restorations composed of a mixture of high- and low-fusing temperature metal particles, finely divided carbonaceous particles, preferably of activated carbon, and a volatile binder in a concentration, such that upon heat treatment at a temperature below the melting temperature of the high-fusing temperature metal particles but sufficient to melt the low-fusing temperature metal particles and binder, a porous metal structure is formed having a capillary network of voids and a high void volume. The voids are filled using a filler material of metal or ceramic.

Abstract: Oxide-free metallic, alloy or intermetallic compound formed by coating a powder of at least one member selected from the group consisting of elemental metallic, alloy and intermetallic compound with an oxide-replacing metal. The oxide-free compound may be compacted without the addition of a liquid sintering agent and at temperatures below the melting point of the compound, under sufficient pressure to form a uniform, consolidated intermetallic body.