Abstract: A method and apparatus for surface densification of powder metal annular preforms is described. A forming tool has external helical teeth corresponding to internal helical teeth of the preform. A die correspondingly configured to the external splines of the preform circumferentially surrounds the forming tool. The forming tool, die and lower punch(es) collectively define an aperture dimensioned to receive the preform. Upper punch(es) encase the preform in the aperture. Surface densification of the internal surface of the preform is achieved by movement of the preform axially over the forming tool. External splines of the preform and corresponding die splines direct the preform axially while internal helical teeth and corresponding forming teeth direct the forming tool to rotate as the preform moves. The forming teeth have varying dimensions in the circumferential and radial directions to apply compression and relaxation to densify the surface of the preform helical teeth.

Abstract: A method for generating a quantitative representation of material wrinkles in a computer-aided design (CAD) model, performed by a data processing system includes receiving in a CAD model a definition of a shape of a part and a material to be applied to the part. One or more parameters relating to the material are received and one or more of a plurality of quantifiable methods for modeling wrinkles resulting from the combination of part shape and material properties are selected. An output file is provided in a predetermined format summarizing the quantified result.

Abstract: The present disclosure provides a method for forging a gear capable of preventing burrs from being formed at an edge of the surface opposite to a direction in which a material in external teeth of the material is pushed. A first exemplary aspect is a method for moving the second punch along a tooth profile groove of the guide die to stack the material and the second punch in this order; and pushing the material and the second punch into a tooth profile groove of the tooth profile die in a stacked state to pass them therethrough, in which a tooth pressing part of the second punch covers at least an edge of a region where external teeth are formed on a surface of the material on the first punch side.

Abstract: A trip bar cam unit for a trip bar is provided. The trip bar cam unit includes a trip bar cam unit body, a cam lever, and a keyed protrusion. The trip bar cam unit body defines an axis of rotation. The cam lever extends generally radially from the trip bar cam unit body. The keyed protrusion corresponds to a trip bar axial bore.

Abstract: A laminating body for laminating a foil onto a substrate includes a pressure area on which there is imprinted a structure which forms an embossing in the foil upon lamination of the foil onto the substrate.

Abstract: A method of determining a tool path to machine a component, the method comprising the steps of: securing the component to a fixture having a zero point alignment datum, the component and the fixture having respective mobile reference points; aligning the fixture mobile reference points to target reference points on the machine tool; aligning a digitized model of the component to the component mobile reference points; determining the position of the component on the fixture from the component mobile reference points and the fixture mobile reference points; and adjusting a nominal tool path for the machine tool dependent on the position of the component.

Abstract: The tread surface of a tire according to the present invention is molded with a tire mold having a tread molding surface, and at least a portion of the tread molding surface is formed by projecting spherical projection material having a predetermined sphericity and causing the spherical projection material to collide.

Abstract: A method for manufacturing a screw is disclosed where a blank is rolled between two rolling dies. In each rolling die a rolling profile has been formed that comprises a host of elongated depressions. The rolling die has a first and a second end which are spaced apart from each other in the direction of rolling. During rolling, the blank is moved relative to the die from the first end in the direction of the second end. The mean pitch of the center lines of the depressions, which pitch is defined as the quotient of the changes in the positions of the center line in the direction across or parallel to the direction of rolling, in a region of the first end of the rolling die differs from the mean pitch in a region of the second end of the rolling die.

Abstract: The invention discloses a method for prevention of porosity in composite material parts (1), which is applied when the curing stage of the part (1) is being carried out on a female tool (2). In the curing stage, an adhesive (4) is placed on at least one of the areas of the radii (5) of the composite material part (1), so that the possible subsequent appearance of porosity in said areas of the composite material part (1) is prevented. Thus, the adhesive (4) acquires the fluidization temperature before the resin of the composite material and it is displaced filling the holes generated during the placement of the part (1) on the female tool (2), in the area of the radii (5) of the part (1), during the coupling between the part (1) and the female tool (2).

Abstract: A surface-adhesive-rule technology (SART) method and system for creating a surface-adhesive-rule die and counter die for pre-treating cardboard. Wherein the pre-treating comprises: creasing and/or cutting and/or embossing the cardboard. The SART system may comprise: a rule-drawer having one or more cartridges, one or more nozzles, and one or more pressure actuator; a leading mechanism that carries the rule-drawer; and a controller that controls the rule-drawer and the leading mechanism according to a layout of a surface-adhesive-rule die. Each cartridge may comprise flexible materiel and may be associated with one of the nozzles having an orifice with a profile. Further the leading mechanism moves the rule-drawer and the rule-drawer draws a plurality of surface-adhesive rules from the flexible material having an attribute to reserve the shape of the orifice profile through which it is deposited on the surface of a die's body according to commands obtained from the controller.

Abstract: One aspect of the disclosure relates to a die comprising a primary plate and secondary plates. The secondary plates comprise through weld holes formed along a direction. The through weld holes of adjacent secondary plates do not overlap when viewed in the direction along which the though weld holes are formed. The primary plate is coupled to at least one secondary plate abutting the primary plate by first welds located in the through weld holes. The secondary plates abutting each other are coupled by second welds located in the through weld holes.

Abstract: The invention provides methods for making bunters used to form headstamp indicia into ammunition cases. The invention also provides bunter blanks that are specially configured to yield high quality bunters.

Abstract: Disclosed is a die for forming a honeycomb structure, including: a second plate-shaped portion that has a second bonded surface, where a back hole for introducing a forming raw material is formed; and a first plate-shaped portion that has a first bonded surface, where a slit communicating with the back hole to form a forming raw material is formed, and a cavity communicating with the back hole and the slit is formed in the first bonded surface side, wherein the first plate-shaped portion is arranged on the second plate-shaped portion, an open end of the cavity on the first bonded surface has a diameter different from that of an open end of the back hole on the second bonded surface, and the open end of the cavity on the first bonded surface is arranged inside the open end of the back hole on the second bonded surface.

Abstract: A pilot assembly and method for metal forming dies has a generally cylindrical pilot with a stripper that strips stock from the pilot when metal forming dies diverge. The pilot assembly is secured to one die member by a fastener by itself or in combination with a window mount. A spring within the pilot assembly contacts the stripper to force the stripper to reciprocate when the dies are pulled apart. Thus, the pilot assembly helps locate the stock within the metal forming die while also having a stripper to help strip the stock from the pilot.

Abstract: A method for manufacturing a pressing tool includes shaping a blank, which is able to be hardened, at least in part, to a final size of a pressing jaw. Then, a laser beam is applied to at least one selected region of a surface of the pressing jaw so as to form at least one hardened surface layer.

Abstract: A die for extrusion molding includes a first face, a second face, a raw material supply section, a molding section, and a treated surface. The second face is provided opposite the first face. The molding section has a second through hole that extends from the second face toward the first face so as to communicate with a first through hole. The treated surface is provided on an inner wall surface of the second through hole to have a structure such that a material for the die is machined to form the material into a die shape and to provide a machining-affected layer on the inner wall surface of the second through hole in the molding section, an oxidized layer is provided by heating the machining-affected layer to oxidize the machining-affected layer so as to convert the machining-affected layer into the oxidized layer, and the oxidized layer is removed.

Abstract: A steel rule die making system produces a steel rule dies having an operative surface that form creases and cut patterns in a sheet material to form a box blank. The system includes a die manufacturing station having an indexing bench that securely holds a substrate. At least one slug driver device is disposed adjacent the die manufacturing station to drive the penetrating point of a slug into the substrate. The upper surface of the slug head defines a segment of the operative surface of the steel rule die.

Abstract: In some examples, a laminated tooling die may include multiple sheets or plates used in conjunction in any of a number of forming operations such as, for example, hydroforming, compression molding, and stamping. The sheets or plates can include an open interior that, when used in conjunction with neighboring sheets, produce a cavity into which a deformable workpiece can be placed and subjected to the forming operation. In some examples, one or more sheets can be coupled with a heat exchanger to impart a heat transfer with the workpiece.

Abstract: Press tool assemblies involve separable holder and tip portions. Self-seating structure is incorporated in these assemblies, and can stem from one or both of the separable portions of the assemblies. In use, the self-seating structure facilitates proper positioning and seating of the separable portions in relation to each other, and in some cases, can be used in operatively coupling the portions together. Advantages relating to assembly and disassembly of the tool assemblies, as well as improved structural properties result as a consequence of using the self-seating structure.

Abstract: A pilot assembly and method has a cylindrical pilot body with a pilot insert having tapered outer end. The pilot assembly has at least one inwardly curved sidewall relief, as well as internally mounted reciprocating ejector pins with outer ends that protrude through holes in the outer body end to strip stock from the pilot. A spring has its outer end mounted in the groove in the pilot body, and an inner end attached to the inner end of the pilot insert in a pre-tensed condition. A cap screw has an enlarged head that has at least a portion thereof fit into the pilot sidewall relief, and a threaded shank that anchors the pilot in an associated die member.

Abstract: The present disclosure provides a multi-layer tool piece coating. For example, the tool piece may be a mold or die used for forming ultra high strength steel sheet. The multi-layer mold coating may include a CrN or Ti(C)N junction layer, a first TiAlN/CrN nano multilayer, and a second TiAlCN/CrCN nano multilayer. The CrN or Ti(C)N junction layer may be coated on a base material of the tool piece (e.g., a mold) for forming the steel sheet. The first TiAlN/CrN nano multilayer may be coated on the CrN or Ti(C)N junction layer as an intermediate layer. The second TiAlCN/CrCN nano multilayer may be coated on the first TiAlN/CrN nano multilayer as an outermost surface functional layer, and may include carbon (C) of about 1 at. % to about 30 at. % for high temperature and low friction.

Abstract: A pilot assembly with a self-contained stripper and method for metal forming dies has a cylindrical pilot with internally mounted reciprocating ejector pins with outer ends that protrude through holes in the body of the pilot to strip stock from the pilot. The pilot assembly is secured to the die by a window mount such that one or more surfaces of the pilot abut surfaces on the window mount and die to secure the pilot to the die and window mount when the window mount is secured, via a fastener, to the die. A spring within the pilot assembly contacts an end of the ejector pins to force the pins to reciprocate when the dies are pulled apart. The assembly can be made without the locating pilot surface to provide a stripper assembly for stripping the stock from the associated die.

Abstract: A two-piece guide pin for metal forming dies includes a guide pin body formed from a cut length of an elongate, solid bar of stock having a cylindrical shape and a hard and smooth finished exterior surface with an outside diameter selected for close reception and reciprocal motion in an associated die bore. An alignment member is formed on a first end of the guide pin body. A guide pin head is formed from a cut length of an elongate, solid bar of stock having an outside diameter that is substantially greater than that of the guide pin body, and is rigidly connected with the second end of the guide pin body in a generally concentric relationship to define an enlarged head that positively limits travel between an associated die shoe and die pad.

Abstract: A hot-pressing die and a method for manufacturing the hot-pressing die are disclosed. The die which presses and cools a heated workpiece at the same time to form a product with a hat-shape includes a lower die and an upper die. The lower die has a protrusion which protrudes from the forming surface thereof, and the upper die has a recess corresponding to the protrusion. The lower die is modified into a modified lower die by forming, on the forming surface of the protruding end of the protrusion, a buildup part with a convex shape to gradually change in position in the protruding direction of the protrusion toward the middle thereof.

Abstract: A method of making a die body configured to extrude a honeycomb body, the method comprising the step (I) of manufacturing a die body and the step (II) of predetermining an upstream slot width W1 of the die body such that the upstream slot width W1 is optimized while a root of each die pin includes a section modulus within a predetermined section modulus range. The method still further comprises the step (III) of predetermining a slot length L such that a pin stress is within a predetermined pin stress range.

Abstract: A hot forming die that includes a first die and a second die. The first die has a first die structure that is formed of a tool steel. The first die structure has a first die surface and a plurality of first cooling apertures. The first die surface has a complex shape. The first cooling apertures are spaced apart from the die surface by a first predetermined distance. The second die has a second die surface. The first and second die surfaces cooperate to form a die cavity. Related methods for forming a hot forming die and for hot forming a workpiece are also provided.

Abstract: A pilot assembly and method for metal forming dies has a generally cylindrical pilot with a stripper that strips stock from the pilot when metal forming dies diverge. The pilot assembly is secured to one die member by a fastener by itself or in combination with a window mount. A spring within the pilot assembly contacts the stripper to force the stripper to reciprocate when the dies are pulled apart. Thus, the pilot assembly helps locate the stock within the metal forming die while also having a stripper to help strip the stock from the pilot.

Abstract: A two-piece guide pin for metal forming dies includes a guide pin body formed from a cut length of an elongate, solid bar of stock having a cylindrical shape and a hard and smooth finished exterior surface with an outside diameter selected for close reception and reciprocal motion in an associated die bore. An alignment member is formed on a first end of the guide pin body. A guide pin head is formed from a cut length of an elongate, solid bar of stock having an outside diameter that is substantially greater than that of the guide pin body, and is rigidly connected with the second end of the guide pin body in a generally concentric relationship to define an enlarged head that positively limits travel between an associated die shoe and die pad.

Abstract: A die for use in a sheet metal forming process includes a die material having a surface. A plurality of depressions is formed in a predetermined portion of the surface, where each of the plurality of depressions has a predetermined diameter and depth. Interaction of a surface of a sheet metal blank with i) the plurality of depressions, and ii) a solid forming lubricant, including particles of an average predetermined size and distribution, disposed on one of the die material surface or the sheet metal blank surface substantially reduces adhesion between the sheet metal blank surface and the die material surface during the sheet metal forming process.

Abstract: A retractable stock guide has a stationary guide rail on which a retractable guide cap is operably supported. The guide rail and cap have two through holes at opposite ends through which two mounting studs extend to attach the stock guide to an associated die member. The holes in the guide cap are ovate, and the heads of the mounting studs are tapered, whereby tightening of the mounting stud shifts the guide cap relative to the guide rail from an aligned, retracted load/unload condition, to an inwardly protruding, extended run condition, wherein the stock strip is slidingly captured between two like stock guides and the mounting surface of the die. Two ball bearing guides can be substituted for the stationary guide rail.

Abstract: A pilot assembly and method has a cylindrical pilot sleeve with an apertured outer end in which a separate pilot pin is received, a grooved inner end, and a central portion with at least one inwardly curved sidewall relief, as well as internally mounted reciprocating ejector pins with outer ends that protrude through holes in the outer body end to strip stock from the pilot pin. A spring has its outer end mounted in the sleeve groove, and an inner end captured in a die pocket in a pretensed condition. A mounting screw has an enlarged head that has at least a portion thereof fit into the pilot sidewall relief, and a threaded shank that anchors the pilot sleeve in the die.

Abstract: A pilot assembly and method has a cylindrical pilot body with a tapered outer end, a grooved inner end, and a central portion with at least one inwardly curved side wall relief, as well as internally mounted reciprocating ejector pins with outer ends that protrude through holes in the outer body end to strip stock from the pilot. A spring has its outer end mounted in the groove in the outer body end, and an inner end attached to the inner body end in a pre-tensed condition. A cap screw has an enlarged head that has at least a portion thereof fit into the pilot sidewall relief, and a threaded shank that anchors the pilot in an associated die member.

Abstract: A method for screening abrasive wheels for fabricating a honeycomb extrusion die from a die body, and methods for fabricating a honeycomb extrusion die using an abrasive wheel assembly. One method for fabricating a honeycomb extrusion die includes measuring at least one of runout and thickness of each of a plurality of abrasive blades while rotating the blades, selecting a subset of the plurality of blades that have a measured runout or a measured thickness within a predetermined range, and mounting the subset of blades spaced from one another and concentrically aligned along a rotation axis of the abrasive wheel assembly.

Abstract: A shaving/cutting device with directly deposited (formed) razor structures without the use of intermediate adhesives. The device is in the form of a substantially flat substrate with miniature razors that have been directly deposited and formed onto the surface of the substrate. The substrate is of a rigid or flexible nature. The substrate is substantially thin and is therefore flexible and its shape is rectangular, circular or oval in nature. The razors are substantially deposited in plurality as an array formation onto the surface of the substrate. In most cases the razor array formation is in the form of parallel, curved and concentric nature. Flat mesa structures that are substantially the same height as the razor structures are incorporated in the razor array formations. The methods of manufacturing one or more directly deposited razor structures and mesa structures is disclosed.

Abstract: The invention relates to a device for finishworking of a forming tool for an auto body sheet metal part in which, in a first working step for identifying a surface region of a tool surface to be remachined, a sheet metal part which has been coated with a marking paint can be formed in a pressing process by means of the tool and, using the color impression of the sheet metal part on the tool surface, the surface region which is to be remachined is acquired, and then in a second working step the surface region to be remachined can be remachined by a corresponding surface treatment. According to the invention, the device has a machining apparatus which electronically acquires the tool surface with the color impression and, depending on the intensity of the color impression, determines the location and/or dimension of the surface area to be remachined and remachines it accordingly.

Abstract: A diamond disc manufacturing process includes the following steps. Firstly, a container is provided, and an adhesion layer is formed in the container. A hollow member having a plurality of meshes is covered on the adhesion layer. A plurality of diamond particles is implanted on the hollow member and embedded into the meshes of the hollow member, so that the diamond particles are adhered onto the adhesion layer. Then, a resin material is infused into the container, so that the diamond particles are bonded on the resin material. Finally, the resin material together with the diamond particles is released from the container, so as to obtain a diamond disc base with the diamond particles having uniform distribution and orientation.

Abstract: A method is provided for making a composite part layup tool. A surface of a base is shaped and used as a tool to incrementally form a metal sheet. The formed metal sheet is friction plug welded to the shaped surface on the base to form a metal tool surface of the layup tool.

Abstract: A hot forming die that includes a first die and a second die. The first die has a first die structure that is formed of a tool steel. The first die structure has a first die surface and a plurality of first cooling apertures. The first die surface has a complex shape. The first cooling apertures are spaced apart from the die surface by a first predetermined distance. The second die has a second die surface. The first and second die surfaces cooperate to form a die cavity. Related methods for forming a hot forming die and for hot forming a workpiece are also provided.

Abstract: A guided keeper assembly and related method includes a cylindrical base that mounts to a die member using a multi-piece, interlocking flange. The flanges have outer fastener holes and inner arcuate walls that matingly engage a complimentary profile on the outer surface of the base to axially interconnect the same. The flanges also have male and female end connectors which snap lock together around the base in an assembled condition. Mounting screws pass through the fastener holes in the flanges and are anchored in the die member to securely retain the guided keeper assembly in place. A retainer ring is mounted in an associated groove in the base over the heads of the screws to prevent unintentional unfastening of the screws from the die member.

Abstract: A broaching apparatus includes a first tooth having a front face, a rear face opposite the front face, and a first cutting surface have a lobed shape extending along a first side of the first tooth between the front face and the rear face. A first interface defined between the first cutting surface and the front face is offset relative to a second interface defined between the first cutting surface and the rear face in a direction that is substantially perpendicular to an axis of tooth movement for broaching operations to provide tool clearance rearward from the first interface. A method of making a broach cutter is further provided.

Abstract: A hot forming die that includes a first die and a second die. The first die has a first die structure that is formed of a tool steel. The first die structure has a first die surface and a plurality of first cooling apertures. The first die surface has a complex shape. The first cooling apertures are spaced apart from the die surface by a first predetermined distance. The second die has a second die surface. The first and second die surfaces cooperate to form a die cavity. Related methods for forming a hot forming die and for hot forming a workpiece are also provided.

Abstract: A gas spring mount and related method for metal forming dies includes a one-piece, split clamping ring having a generally ovate plan shape with two spaced apart axes of symmetry. A generally circular clamping portion extends around the first axis, and is shaped to receive a gas spring body therein. A hook-shaped end extends around the second axis, and is shaped to receive a tapered head mounting member therein. A resilient free end is located operably between the clamping portion and the hook-shaped end portion, whereby tightening of the mounting member shifts the hook-shaped end outwardly and the free end inwardly to constrictingly pull the clamping ring securely against the gas spring body, and contemporaneously attach the assembly to an associated die member.

Abstract: [Problem] To provide a metal gasket capable of realizing a uniform surface pressure by a bead of the metal gasket and a uniform collapse ratio of the bead, while restricting deformation of flanges upon bolt fastening. [Mechanism for Solving the Problem] A metal gasket to be provided for sealing joint surfaces between two members. The metal gasket includes: a flow passage opening (4) which corresponds to a flow passage definitely provided between and through the two members; multiple bolt holes (3), through which bolts for tightening the two members to each other are penetrated, respectively; and a bead (5). The bead (5) is configured with a height and a width which become higher and wider from the vicinity of each bolt hole (3) in a direction separating therefrom, respectively.

Abstract: The method according to the invention for working in pressing dies using marking paint wherein a fluorescent marking paint is used. This enables the operator in the manual working in of pressing dies to identify the painted tool surface without error and error-free detection of the tool surface occupied by marking paint is also possible by means of suitable devices (camera) for working-in of the pressing die which is done more or less automated.

Abstract: A guided keeper assembly and method for metal forming dies includes a base having a mounting face, at least one marginal fastener aperture to detachably mount the base to an associated die shoe, and a central guide aperture. A guide pin with a cylindrically shaped body portion is closely received in the central aperture of the base. A first end of the guide pin has an enlarged head to positively limit travel between the die shoe and die pad, and an opposite second end with a generally flat terminal shoulder configured for close reception in a blind hole in the die pad. The shoulder has a fastener aperture extending perpendicularly therethrough at a location spaced radially offset from the central axis of the guide pin.

Abstract: A method for screening abrasive wheels for fabricating a honeycomb extrusion die from a die body, and methods for fabricating a honeycomb extrusion die using an abrasive wheel assembly. One method for fabricating a honeycomb extrusion die includes measuring at least one of runout and thickness of each of a plurality of abrasive blades while rotating the blades, selecting a subset of the plurality of blades that have a measured runout or a measured thickness within a predetermined range, and mounting the subset of blades spaced from one another and concentrically aligned along a rotation axis of the abrasive wheel assembly.

Abstract: The invention provides methods for making bunters used to form headstamp indicia into ammunition cases. The invention also provides bunter blanks that are specially configured to yield high quality bunters.

Abstract: A non-planar sputter target having differing crystallographic orientations in portions of the sputter target surface that promote more desirable deposition and density patterns of material sputtered from the target surface onto a substrate. A closed dome end of the sputter target is comprised of a first crystallographic orientation and sidewalls of the sputter target are comprised of a crystallographic orientation different from that of the dome. The sputter target is formed, preferably by hydroforming or other metal working techniques, in the absence of annealing. The hydroforming manipulations result in the different crystallographic orientations while minimizing, or ideally omitting, the application of heat. Quick and cost effective non-planar sputter targets that are easily repeatably producable are achievable as a result.

Abstract: A flaring body has first and second opposing ends. A perimeter surface intersects the first end, and a flaring surface is located between the perimeter surface and the second end. The perimeter surface has a first cross-sectional profile with a first area, and the flaring surface having a second cross-sectional profile with a second area less than the first area. The perimeter surface and the flaring surface are joined by an inside, rounded corner. A crimping body has a top surface and an opposing bottom surface, and an interior surface that forms defines a passageway that connects said top and bottom surfaces. The interior surface has a third cross-sectional profile with a third area larger than the first area. The flaring body is slidably captureable in the passageway. The interior surface further has a crimping channel that extends along at least a portion thereof and terminates at the bottom surface.

Abstract: A press punch for pressing a powder includes a generally cylindrical metallic body and a polyurethane layer disposed around the metallic body. The metallic body has a nominal outside diameter and a generally flat bottom face. The polyurethane layer is disposed around the metallic body such that a bottom of the polyurethane layer is flush with the generally flat bottom face of the metallic body and an outside diameter of the polyurethane layer is substantially the same as the nominal outside diameter of the metallic body. In another embodiment, the outside diameter of the polyurethane layer is greater than the nominal outside diameter of the metallic body.