Abstract: A low torque tap includes a shank portion with a driving square and a thread cutting portion. The thread cutting portion includes a threaded body with one or more asymmetrical straight flutes that run essentially parallel to a longitudinal axis of the tap. The thread cutting portion also includes one or more short angular flutes or spiral points and a tapered chamfer. For tapping steel alloys, the cutting edges of the straight flutes and the spiral points have a rake or chordal hook angle of between about 5 and 15 degrees. For tapping ferrous materials, the tap is made from molybdenum-enriched high-speed steel and may be coated with a wear-resistant, friction-reducing layer. A second, outer layer, such as molybdenum disulfide, may be applied over the wear-reducing layer for further reduction in friction. For tapping non-ferrous materials, the tap may be coated with a layer of material containing carbon.

Abstract: Methods for manufacturing endodontic instruments are provided. Methods relate to milling a blank with a cutting process to shape the instrument. Instruments so produced are also provided.

Abstract: A diamond cutter 7 constituted by a cutter base plate 5 having a curved surface 3 by drawing molding a steel sheet metal material is provided. The cutter base plate 5 is obtained by preparing an original plate having an axial hole 2 and a circular outer shape from the steel sheet metal material, next spinning drawing or press molding, and forming the curved surface being 3 wholly point symmetrical about the axial hole 2 between the axial hole 2 and the outer shape 1.

Abstract: A device for the coaxial connection of a surgical rotating tool to a shaft and the method of forming such a device. The device comprises a shaft defining a central axis and having a front end, a hollow body having a first end for engaging the front end of the shaft and a second end for engaging the tool. The hollow body further includes a wall defining a cavity coaxial to the central axis, the wall has at least one deformed impression thereby defining at least one projection in communication with the cavity. The at least one projection is engaged with the shaft to produce a rotatively and axially fixed connection between the shaft and the hollow body.

Abstract: A method of manufacturing a cutting blade includes providing a blank that is to be formed into a cutting blade. The blank has a top surface, a bottom surface, and a first edge extending between the top and bottom surfaces. The method further includes forming a bevel on the first edge, the bevel defining a cutting edge in a first location with respect to the top and bottom surfaces, and then repositioning the cutting edge of the bevel on the first edge to a second location with respect to the top and bottom surfaces. Preferably, forming the bevel includes one of milling, coining, shearing, and rolling the first edge, and repositioning the cutting edge includes changing the orientation of the bevel using a stamping die.

Abstract: In a method of making a hard sintered body indexable insert, respective hard sintered bodies used as cutting edges are brazed to seating grooves at corners of the upper and lower surfaces of a tool substrate. A brazing alloy that contains Cu and 0.5 to 65 wt % Ti and/or Zr and inevitable impurities first temporarily bonds and fixes the sintered bodies in the seating grooves by evaporating a solvent component of the brazing alloy. Then, the sintered bodies are brazed and permanently fixed to the tool substrate by heating it in a vacuum or in an inert gas atmosphere. The thickness of the tool substrate remaining between the upper and lower seating grooves is preferably 30% to 90% of the entire thickness of the hard sintered body indexable insert, and the cutting-edge length of the hard sintered body is preferably 0.5 mm to 4 mm.

Abstract: There is provided a rotatable cutting tool for supporting at least one knife in at least two alternate angular cutting configurations. The cutting tool includes a body that defines at least one cavity extending generally in a longitudinal direction of the body. Each cavity is defined by first and second knife support surfaces, which are provided in an opposing, non-parallel configuration. The first knife support surface is configured to support one of the knives that is urged against the first surface at a first hook angle, and the second knife support surface is configured to support one of the knives that is urged against the second surface at a second hook angle, which is different from the first hook angle.

Abstract: The invention relates to a method of manufacturing perforating tools, as well as perforating tools manufactured according to the method. The tool is manufactured in that a number of blades (2) are placed densely packed together in a bracket. The blades (2) are, along their one longitudinal side, serrated with a large number of teeth (3). The serrated sides of the densely packed blades (2) form a serrated surface (5). The serrated surface (5) is processed such that the teeth (3) are removed from selected surfaces (8) of the serrated surface (5) and that the remaining teeth (3) form a perforation pattern (7).

Abstract: An object of the invention is to provide a blade for cutting a copper foil being capable of further decreasing the amount of slivers generated at the time of processing, e.g., cutting, punching, and perforating a copper foil and also capable of making the size of the slivers smaller. To achieve the purpose, a disk-like blade to be employed for a copper foil-slitting apparatus is coated with diamond-like carbon (DLC) or diamond-like carbon soft (DLC-soft) on at least a part to be brought into contact with a copper foil at the time of cutting. The coating reduces the unevenness of a blade surface, thereby providing a face being scarcely scratched with the copper foil. Subsequently, the amount of the slivers generated is remarkably decreased and the cutting property is improved.

Abstract: A process for producing quick and inexpensive gear cutters made of steel or carbide. Cylindrical shaped blanks of tool steel or other suitable materials of are chosen for a size appropriate for the task and are then machined in order to form cutting edges for a spindle driven tool. The parameters of the cutting edge are chosen by a process that calculates the parameters of the gear that is to be cut with the cutter. The finished product is a gear cutter is an end mill format type of tool having a shank for being driven in a spindle type of machine.

Abstract: A slitter cutting element for slitting a sheet of web material has an axially displaceable blade member arranged on a blade carrier. The axially displaceable blade member is biased by an elastomeric biasing member that provides a continuous and uniform contact force with a face of the blade member. The elastomeric biasing member is restrained from axial expansion by being bonded to the blade carrier.

Abstract: A method for influencing the swarf flow behaviour of tool surfaces in the region of cutting edges with swarf producing tools with a geometrically defined cutter, by laser irradiation of the tool surface, wherein with the help of the laser irradiation at least the faces at a slight distance to the cutting surface are provided with a geometric pattern changing the surface structure.

Abstract: A ultrasonic vibration cutting tool which can optimize materials as in a separate type and can improve the transmission efficiency of ultrasonic vibration as in an integrated type.

Abstract: Method of manufacturing a blade-shaped hair-pulling element (13) for a cutting unit (3) of a shaver. The shaver comprises a plurality of cutter elements (8) and a corresponding plurality of hair-pulling elements (13) each arranged in front of one of the cutter elements for movement therewith relative to an outer cutting member (4) and each slidable on the inner cutter element so as to be movable relative thereto for its hair-pulling action. In order to increase the distance over which the hairs are pulled up, an end portion (22) of each hair-pulling element (13) has an enlarged thickness. The hair-pulling element is obtained by means of a process of shaping the outline (stamping, etching, laser) followed by a bending process. The method to obtain the thickened end part (20) is characterized in that during the process of shaping the outline, the hair-pulling element is provided with a tab (23) which in a following bending process is bent against the end portion (22) of the hair-pulling element.

Abstract: A ultrasonic vibration cutting tool which can optimize materials as in a separate type and can improve the transmission efficiency of ultrasonic vibration as in an integrated type. The ultrasonic vibration cutting tool comprises a ring-shaped projection and a blade essentially composed of diamond and held by the ring-shaped projection both of which are formed on the peripheral surface of a vibration conversion portion provided on a resonator, and the outer diameter of the blade is set larger than the outer diameter of the ring-shaped projection.

Abstract: A process for producing quick and inexpensive gear cutters made of steel or carbide. Cylindrical shaped blanks of tool steel or other suitable materials of are chosen for a size appropriate for the task and are then machined in order to form cutting edges for a spindle driven tool. The parameters of the cutting edge are chosen by a process that calculates the parameters of the gear that is to be cut with the cutter. The finished product is a gear cutter is an end mill format type of tool having a shank for being driven in a spindle type of machine.

Abstract: It is possible by use of a disclosed cutter wheel to obtain deep vertical cracks inside brittle materials while suppressing generation of horizontal cracks. Such a cutter wheel for brittle materials comprises a disk with two side planes and an outer periphery between them, outer periphery comprising two bevel portions and a ridge portion between them. The ridge portion comprises a plurality of peaks aligned along a circumferential line. For example, the ridge portion comprises a straight line connecting two adjacent peaks in the plurality of peaks. Alternatively, the ridge portion comprises a depression between two adjacent peaks in the plurality of peaks, and the depth of the depression is deeper than the straight line connecting between the two adjacent peaks. Preferably, the peaks are arranged at an equal distance between them.

Abstract: The invention relates to a rotary cutting device comprising a rotatable cutting tool and a rotatable anvil roller incorporating a cutting support, wherein a cutting edge, which co-operates with the cutting support, is arranged on the cutting tool for cutting a web of material, and wherein at least one support ring with a support surface is mounted on the cutting tool for supporting the cutting tool relative to the anvil roller.

Abstract: A mold is formed for an building earth boring bit by designing the bit geometry in three dimensions using a computer aided design (CAD) system and then feeding the geometry data of the design to a layering device. The layering device then builds the mold a layer at a time. Materials used in building the mold include, sand, graphite, ceramic, clay, other refractory materials, plastic, rubber and wax. Once the mold is formed, powdered steel or tungsten carbide is poured into the mold and is cured by press molding or infiltrating with a binder forming a bit body. Cutting elements are then inserted in the bit body forming the earth boring bit.

Abstract: A hand-held apparatus for cutting transversely a pipe using a slitter co-operating with rollers to produce a deepening cut, is formed of two half-shells mounted opposite around the pipe with adjustable clamping elements one at least supporting a slitter or radially mobile, in the cutting plane, and the other, at least two rollers rotating in the cutting plane and arranged in pair facing each slitter on the other half-shell to compensate the cutting force in the assembly rotation about the pipe resulting from the cooperation between a tangential driving tool and catching elements distributed over the outer surface or on the periphery of each half-shell.

Abstract: A method for manufacturing a variable-diameter gear pair operable with a conjugate action therebetween includes the steps of providing a first workpiece and a second workpiece, each having a minor and a major diameter portion in spaced relation therefrom along a longitudinal axis. At least one gear tooth is formed within the first (second) workpiece for forming at least one first (second) gear body, wherein the at least one gear tooth within the first (second) at least one gear body curves outwardly in a radial and axial direction from the longitudinal axis, and wherein each of the at least one gear tooths includes a width dimension that changes in size between the minor and major diameter portions. Each of the first and second at least one gear bodies has the variable diameter and variable pitch for forming a gear pair operable with each other with a conjugate action therebetween.

Abstract: A dieboard for diecutting machinery includes a face layer and a backing layer constructed of a resin-impregnated pulp paper sheet material, and a plurality of core layers constructed of a natural wood veneer located between the face and backing layers. The veneer layers adjacent the face and backing layers have a grain direction that is substantially parallel to a longitudinal axis of the dieboard. The layers are then shaped and laminated together to from the dieboard. The resulting dieboard is relatively free of surface defects.

Abstract: A cover for a rotary die is centrifugally cast with multiple layers to substantially eliminate stress when the cover is cast in an arcuate shape for use in a die cutting system. A locking mechanism attached to ends of the cover is designed to be convenient to install on and remove from a cutting cylinder.

Abstract: The invention relates to a process for the production of a milling tool for cutting machining, preferably of metals. The milling tool includes a holder part (2) for the fixation of the milling tool upon a rotating driving arrangement, and an insert carrying part which around its periphery is equipped with several detachable cutting inserts (23), each cutting insert being fastened in an insert seat, which at least partly is situated in a peripheral, insert-carrying milling tool portio (12). Each insert seat includes a bottom support surface (10) and a side support including at least one side support surface (9), a chip pocket (25) being provided in front of each insert seat in the direction of rotation. The side support of the insert seat at least partly is made by a ball-nose end mill (8). This brings about that the number of insert seats in a milling tool may be substantially increased.

Abstract: A rotary tool holder having a plurality of cutting insert-receiving seats is manufactured by rough-forming the seats in a steel body, then hardening the body, and thereafter finish-forming the seats.

Abstract: A method of increasing the durability of the cutting point (8) of a blade, and a blade. A compression stress (P.sub.10) is formed in at least one surface (10 or 6) joining the point (8) of the blade (1) by cold working the blade.

Abstract: A rotary cutting blade including an elongated body made of steel and having opposite ends, a leading edge extending from each opposite end, an upper surface, a lower surface and a cutting surface extending between the upper and lower surfaces along a portion of the leading edge, and a laser hardened portion extending from an opposite end of the body along the lower surface and the leading edge, the laser hardened portion having a thickness extending toward the upper surface and to the cutting edge.

Abstract: A method for manufacturing a rotary cutting tool for fabricating a sheet having transverse slits. The rotary cutting tool has a cylindrical body having generally longitudinally extending grooves, and cutting blades. The cutting blades are first fitted in the grooves with the cutting edges seated on the bottom surfaces of the grooves, and the base surfaces of the cutting blades projecting from the grooves are machined with a rotary grinding wheel while the cylindrical body is rotated. The cutting blades are then removed from the grooves and are finally fitted in the same grooves. The cutting edges of the cutting blades can be accurately arranged about an axis of the cylindrical body, and the rotary cutting tool can be easily manufactured.

Abstract: A thread cutting die or chaser for use with a power driven thread cutting machine is provided with a protective coating of an ultra hard material such as titanium nitride which is initially excluded from or is subsequently removed from the faces of the thread cutting teeth such as by a regrinding thereof after application of the coating to the die.

Abstract: A method that eliminates or reduces chatter when plunge cutting with boring cutters at different diameters, different tool geometries, different chip loads and different cutting depths, by computing optimal cutting insert locations and relocating such inserts to such optimal cutting locations with different phase angles therebetween; this minimizes the resultant radial force of the combined cutters.

Abstract: A process for producing a cutting die having a metal base which carries a sharpened ridge extending along a predetermined path thereon, in which a supply of powdered metal and a laser beam are moved along the path so as to surface melt a thin layer of the metal base with the metal powder and thus form a band of fused metal powder along the path, this step being repeated to form additional layers metallurgically bonded to the base and to each other, until a ridge of metal is formed. The ridge is then sharpened to suit it for use in cutting. The ridge may have a top surface of harder material than the inner part of the ridge. The laser and powder delivery movements may be controlled by a CNC (computer numerical control) motion system. The invention includes novel dies produced by this process.

Abstract: A glass cutting disc forms a scribed line on a surface of a glass product along which the glass product can be broken when an external force is applied thereto. The glass cutting disc includes an outer peripheral portion radially outwardly beveled to define a peripheral ridge. The peripheral ridge has surface features formed thereon so as to alternate in a direction circumferentially of the cutting disc. The surface features may be in the form of protrusions and grooves that alternate with each other over the peripheral ridge.

Abstract: A method for improving the endurance of a blade base (6) of the disc (1) of a disc chipper, a blade base and a disc chipper. A wearing plate (10) is attached to the surface (18) of the blade base facing towards the chip opening (7), the wearing surface (10) of which is shot peened.

Abstract: A method for manufacturing a rotary cutting tool for fabricating a sheet having transverse slits. The rotary cutting tool has a cylindrical body having generally longitudinally extending grooves, and cutting blades. The cutting blades are first fitted in the grooves with the cutting edges seated on the bottom surfaces of the grooves, and the base surfaces of the cutting blades projecting from the grooves are machined with a rotary grinding wheel while the cylindrical body is rotated. The cutting blades are then removed from the grooves and are finally fitted in the same grooves. The cutting edges of the cutting blades can be accurately arranged about an axis of the cylindrical body, and the rotary cutting tool can be easily manufactured.

Abstract: A balance adjustment method of an end mill for increasing the accuracy of the machined surface and also for lengthening the tool lifetime, in which mass unbalance between an end gash part of a primary cutting edge and an end gash part of a secondary cutting edge of the end mill having asymmetric cutting parts is balanced by decreasing an end gash angle, an end gash part, a clearance angle or a corner of tooth face of the secondary cutting edge.

Abstract: The tool face 12 and the flank 13 as well as the cutting edge 14 of a carbide cutting tip 19 for the fine machining of bores or the like are coated with a thin hard-material coating 21, 22 of TiC or TiCN by the PVD method and this coating is not partly ground off again subsequently, as practiced in cutting tips coated by the CVD method to restore a shaper cutting edge. As a result of the fully retained coating, inter alia both the flank wear is reduced and the chip flow over the toll face is improved, which produces an excellent surface quality of a bore. The cutting tip is especially suitable for single-blade reamers.

Abstract: An agricultural tool including a disc blade incorporating hard wear resistant inserts for attachment to an axial member of an agricultural tool for rotation through the soil. The disc blade includes parallel spaced flat round front and rear surfaces having a central cylindrical opening. The front surface tapers radially outwardly to the rear surface thereby defining a common outer rim having a knife edge. A plurality of notches are spaced circumferentially along the front surface of the disc blade and inwardly from the outer edge of the front surface of the disc blade. The notches are configured to receive a plurality of hard wear resistant inserts to provide improved wear resistance.

Abstract: Method and apparatus for opening slits of uneven lengths in the concentric circular shaving sections of an external cutting member that is used in an electric razor using a rotary cutter that cuts the shaving sections of the external cutting member in radial directions as the external cutting member is rotated around its axis by a predetermined angle with a use of an index device. The differences in the length of the slit are obtained by changing the cutting angle of the rotary cutter relative to the external cutting member.

Abstract: An improved method for producing one-piece cutter body members for comminuting apparatus for shredding, crushing and grinding bulk solid waste materials is provided. The process creates one-piece cutter body members having cutter teeth distributed along the length of the body members for rotation when in fixed engagement with twin or multiple parallel shafts of the bulk solid waste material comminuting apparatus. The resulting one-piece cutter body members are adaptable to intermeshing comminuting action each having cutting teeth which may be shaped for cutting in both of two opposite directions of rotation.

Abstract: A cutting insert is produced by form-pressing and sintering of powder. The insert comprises a top chip surface, a bottom surface, and at least one edge surface extending between the top and bottom surfaces. The edge surface includes at least one relief surface portion which intersects the top surface at an acute angle to form therewith a cutting edge. A grinding operation is performed on the edge surface, but only along a lower portion thereof disposed below the relief surface portion, i.e., only along an area which is to be placed against a locating surface of a machine tool during a cutting operation.

Abstract: A circular saw blade has a rotary axis and a flat annular body arranged therearound. The annular body has a periphery being provided with teeth. The annular body is of hollow conical shape. For manufacturing the circular saw blade, an initially flat annular body is bolted into a concentric conical support element, thereby deforming the annular body into a hollow conical shape.

Abstract: A device is disclosed for cutting through, cutting into, perforating through or perforating into sheet material, such as papers, metal foils or plastic films, more particularly a label material disposed on a backing material which is not to be impaired, by means of a cutting disk which is to be detachably and coaxially clamped between a dolly disk and a pressure disk and the outside diameter of which is somewhat greater than the outside diameter of the dolly disk and of the pressure disk. The cutting disk is of such small thickness that the cutting work or perforating work can be carried out with its peripheral surface. To manufacture the device, the cutting disk are circularly ground, etched, dried, and then placed on a shaft for grinding or milling grooves into their peripheries.

Abstract: The cutting edge on a lawn mower blade is formed by coining the edge of the blade. The blade is squeezed between a punch and die to produce the beveled edge and an extruded excess. The excess is sheared from the blade, leaving the beveled portion as the cutting edge.

Abstract: There is provided a cemented carbide tool for punching, cutting or nibbling containing WC and a binder comprising at least one of the metals Co, Ni and Fe. The tool comprises a core of eta-phase-containing cemented carbide surrounded by an eta-phase-free surface zone with the working surface of the tool comprising exposed eta-phase-containing cemented carbide.

Abstract: A rotary cutting die assembly is comprised of a support roll having a cylindrical exterior surface with a first axial slot formed in the exterior surface and extending a first depth into the support roll, and a second axial slot formed in the exterior surface adjacent the first slot and extending a second depth into the support roll, the second depth being less than the first depth. A cutting blade, shim and lock-down bar are received in the first slot of the support roll. The lock-down bar supports a plurality of set screws oriented at an acute angle relative to the cutting blade. Tightening the plurality of set screws in the lock-down bar causes the set screws to urge the cutting blade and bar apart from each other and into friction engagement against the opposite sidewalls of the first slot, thereby securing the cutting blade and mounting bar in the first slot.

Abstract: The milling tool, in one form, has a shank having a shank rotation axis, a first cutting-edge carrier having at least one cutting edge and at least two arched areas and a second cutting-edge carrier having at least one cutting edge and at least two arched areas. The arched areas are shaped and positioned to form a tubular socket in which the shank is attached with both cutting-edge carriers radially projecting in a lobe-like manner from the shank and being rotatable about the shank rotation axis. The at least two arched areas of both cutting-edge carriers are spaced from each other axially, have surfaces normal to the shank rotation axis, arch in the same direction and are displaced from and parallel to the shank rotation axis so that the first and second cutting-edge carriers mutually overlap to form the tubular socket for the shank so that, when the shank is attached in the tubular socket, the cutting-edge carriers are locked against each other.

Abstract: A tipped annular hole cutter is made by brazing all the cutting tips (30) simultaneously to the cylindrical wall (12) of the cutter body. The tips (30) have outer and inner lands (32, 34) which locate against the outer and inner surfaces (52, 54) of the cylindrical wall (12). This accurately locates the tips radially during brazing. The radially inner face (46) of the tip (30) is inclined so as to define an inner clearance face which has the necessary circumferential and radial clearances without therebeing any need to grind the inner face (46) after brazing.

Abstract: A router type cutter (1) has at one end thereof a drive spigot (2) adapted to be clamped in a rotatable toolholder of a machine tool, at least one helix (3) extending part-way along the cutter (1) from the other end, onto a cutting edge of which helix (3) is brazed a tungsten carbide insert (10) having a non-linear cutting profile along its end face (12).

Abstract: A cutting tool is disclosed which has a tool body, a cutting insert and an insert-holding member. The tool body has a recess formed therein, and the cutting insert is received in the recess. The insert-holding member is attached to releasably secure the cutting insert to the recess. The insert-holding member includes a surface layer having a thickness of 0.1 to 1.0 mm and an interior portion. The surface layer is harder than the interior portion and has a hardness of from H.sub.R C 40 to 60.

Abstract: A method is provided which bonds a composite abrasive compact to a cemented carbide pin. The method includes the steps locating a braze alloy having a perforated metal material embedded therein between a surface of the composite abrasive compact and a surface of the cemented carbide pin. The braze alloy has a melting point below that of the metal material. The surfaces are urged together, the temperature of the braze alloy is raised to above its melting point and maintained at this temperature for a short period. The alloy is then allowed to cool and solidify and bond the surfaces together.