Abstract: A system for forming a metal strip into a die having a predetermined shape through a series of forming operations is described herein.

Abstract: A steel rule die making system produces a steel rule dies having an operative surface that form creases and cut patterns in a sheet material to form a box blank. The system includes a die manufacturing station having an indexing bench that securely holds a substrate. At least one slug driver device is disposed adjacent the die manufacturing station to drive the penetrating point of a slug into the substrate. The upper surface of the slug head defines a segment of the operative surface of the steel rule die.

Abstract: A steel rule die making system produces a steel rule dies having an operative surface that form creases and cut patterns in a sheet material to form a box blank. The system includes a die manufacturing station having an indexing bench that securely holds a substrate. At least one slug driver device is disposed adjacent the die manufacturing station to drive the penetrating point of a slug into the substrate. The upper surface of the slug head defines a segment of the operative surface of the steel rule die.

Abstract: A terminal crimping apparatus includes an anvil for supporting a metal terminal including a base plate portion for placing an electric wire thereon and a pair of crimping piece portions extending upwardly respectively from opposite side edges of the base plate portion and a crimper which includes a press-deforming portion having a generally arch-shape formed of two arc-shaped surfaces which are opposed to the anvil. The anvil and the crimper cooperate to press the crimping piece portions for crimping the crimping piece portions to the electric wire placed on the metal terminal. The shape of the crimper satisfies a formula, Index a=c·cos ?, where c represents a length of the arc-shaped surface of the crimper, and ? represents an angle formed by a tangential line to the arc-shaped surface at a central portion of the crimper and a vertical line.

Abstract: Apparatus and methods for fabricating materials by die-forming that may be implemented to form a joggle in a bendable workpiece by securing the workpiece to each of at least two respective adjacent working areas, and then by displacing at least one of the at least two working areas relative to an adjacent working area in order to induce the joggle within the workpiece.

Abstract: A system and method for designing a tooling assembly automatically validates and maintains relationships between components in view of predefined requirements, preferences, and best design practices. The process is performed as part of a program performed by a computer system. A database containing information relevant to the design of the tooling assembly such as design standards, customer requirements and other desired attributes of the completed tooling assembly is used to define a set of requirements for each component. The specific part configuration for each component is then stored in a Master Control File for validation with respect to other components within the tooling assembly to maintain interrelationships between each component within the tooling assembly.

Abstract: A method for synthesizing a register transfer level (RTL) based design employs a bottom-up approach to generate a final top-level design. The top-level design is divided into a plurality of sub-modules. Each of the sub-modules is then independently synthesized using an RTL based design approach and independently adapted to conform to timing requirements produced for each of the sub-modules using time budgets that are based on the top-level timing requirements. Once the sub-modules are synthesized and pass individual timing requirements specific for those sub-modules, the sub-modules are integrated to form a top-level design. The top-level design may then be verified for timing requirements and other formal requirements.

Abstract: A method of determining at least one dimension of an extrusion die includes determining a plurality of reference points on a contour of an opening of the extrusion die. Sizes of a plurality of figures with same shapes corresponding to the plurality of reference points are determined. Each of the plurality of figures is inscribed in the contour of the opening and has at least one axis of symmetry. Each of the plurality of figures contacts each of the plurality of reference points and at least one another point on the contour. The at least one dimension of the extrusion die is determined based on the sizes of the plurality of figures.

Abstract: Constant pins are determined in a combinational circuit by associating an input of a combinational circuit with a first variable and a second variable, with the second variable being the complement of the first variable. For a first logical cell interconnected to such input, a first mathematical representation and a second mathematical representation are computed. The first mathematical representation is a function of the operation of the first logical cell and a function of the first variable, and the second mathematical representation is a function of the operation of the first logical cell and a function of the second variable. A determination is then made as to whether one of the first and second mathematical representations is equal to a constant.

Abstract: A method for selectively relieving sharp edges in tools used in die cutting web or sheet-type work material which includes providing a machining apparatus for supporting the tool thereon, where the machining apparatus includes a rotary cutter mounted thereon and moveable relative to the tool. The method also includes providing a controller having machine readable shape data corresponding to at least one of the tools stored therein, and operating the controller to determine, responsive to the stored shape data, locations of edge segments defined by the tool against which the work material will impinge as the work material is advanced onto the tool in a first direction.

Abstract: A counter plate is provided as a receiving surface opposed to a cutting die to be installed in a die cutting machine for stamping a sheet material into a predetermined shape and making ruled lines thereon, wherein the cutting die has rulings and cutting blades and the counter plate has edge bearing portions formed on portions corresponding to the cutting blades and hollows corresponding to the rulings, and a process for manufacturing the cutting die and counter plate comprising hardening selected portions thereof using laser beam irradiation.

Abstract: A face-gear forging die which can be used to near-net forge face gears is disclosed. The face-gear forging die is constructed from a blank, and is cut to specification using a wire electrical discharge machining (EDM) process. The wire electrical discharge machining process is computer controlled, according to pre-specified instructions. Accordingly, a variety of different-shaped face-gear forging die may be constructed by merely changing the specification's input to the wire Electric Discharge Machining apparatus. The wire Electric Discharge Machining process can also be used to cut the face gear tooth directly, to thereby circumvent the forging procedure. The complex, curved surfaces of the face gear teeth are mathematically approximated with a ruled surface, and the mathematical approximation is input to the wire Electric Discharge Machining apparatus for subsequent execution and forming of the die.

Abstract: In combination, a guide body/matrix body assembly and a precision punch set assembly and method, the combination forming a precision punching system for highly accurate registration hole placement in film and plate sheet material used in subsequent precision alignment thereof on printing presses and image platemaking. The punch set assembly includes a punch guide and a punch matrix which are precision installed into the guide body and matrix body, respectively, in highly accurate fashion with respect to substantially all lineal and rotational degrees of freedom through the use of slightly oversized holes in the guide body and matrix body and a curable adhesive which fixes the precision alignment when cured. Vibration applied to the guide body/matrix body assembly during precision alignment and orientation of the punch set assembly is preferred.

Abstract: A method for manufacturing a rotary cutting tool for fabricating a sheet having transverse slits. The rotary cutting tool has a cylindrical body having generally longitudinally extending grooves, and cutting blades. The cutting blades are first fitted in the grooves with the cutting edges seated on the bottom surfaces of the grooves, and the base surfaces of the cutting blades projecting from the grooves are machined with a rotary grinding wheel while the cylindrical body is rotated. The cutting blades are then removed from the grooves and are finally fitted in the same grooves. The cutting edges of the cutting blades can be accurately arranged about an axis of the cylindrical body, and the rotary cutting tool can be easily manufactured.

Abstract: An improved apparatus for forming profiled edge lamination (PEL) dies rapidly and accurately is disclosed.

Abstract: A cube corner article and method of manufacturing the article from a series of unitary substrates. A plurality of pins are assembled to form a mold having an array of cube corner elements on a surface. Then, a replica of the cube corner element array is produced in a substrate suitable for forming retroreflective surfaces. Portions of the replica substrate material are removed. The removal of these portions forms at least one cavity bounded by side walls in the replica at a depth at least that of the cube cube corner elements. The replica is replicated to produce an additional directly machinable substrate suitable for forming retroreflective surfaces having at least one raised section having sidewalls at a height at least that of the cube corner elements. At least one raised section is directly machined to form an array of cube corner elements.

Abstract: A die (24) and punch (32) is employed to form a joint (74) between at least two sheets of material (70; and 72). The preferred embodiment die (24) has a shield (54) surrounding an anvil (52). This shield (54) has at least one aperture (120) extending therethrough.

Abstract: The invention relates to the machining of cutting (stamping) edges which are etched photochemically out of a carrier base and by means of which labels consisting of label material adhering releasably to a supporting web are to be cut (stamped) as a result of the rolling of the cutting edges of the label material, wherein the cutting edges are given a triangular cross-section having fluted sides by milling by means of a frustoconical milling cutter engaging the longitudinal sides of the cutting edges and rotating about its axis. The invention also relates to cutting edges obtained by the process.

Abstract: A method for manufacturing a rotary cutting tool for fabricating a sheet having transverse slits. The rotary cutting tool has a cylindrical body having generally longitudinally extending grooves, and cutting blades. The cutting blades are first fitted in the grooves with the cutting edges seated on the bottom surfaces of the grooves, and the base surfaces of the cutting blades projecting from the grooves are machined with a rotary grinding wheel while the cylindrical body is rotated. The cutting blades are then removed from the grooves and are finally fitted in the same grooves. The cutting edges of the cutting blades can be accurately arranged about an axis of the cylindrical body, and the rotary cutting tool can be easily manufactured.

Abstract: A method of forming a rotary cutting die includes the following steps. A curved cutting rule transfer plate including an inner surface and an outer surface is provided. A cutting rule channel is formed in the transfer plate, and defines a predetermined design. A cutting rule having a cutting edge and a support edge is placed in the cutting rule channel. The support edge of the cutting rule extends from the inner surface of the transfer plate. A translucent rotary die place is formed on the inner surface of the transfer plate. The support edge of the cutting rule extends into and is supported in the rotary die plate. The transfer plate is then removed from the rotary die plate.

Abstract: A punch die used to punch minute via holes in ceramic wafers used in integrated circuit construction is created by photoetching holes too small to be mechanically drilled into a pair of thin sheets that sandwich therebetween a thicker spacer slab having somewhat larger, mechanically drilled holes. A multiplicity of punch pins are then pressed into the three-layer sandwich and epoxied thereto to create an inexpensive a punch die which cooperates with a mechanically drilled die plate covered with a punch-pin receiving perforated skin, the holes in which being created in a similar photoetching process.

Abstract: A bushing plate for use in the production of glass fibers has an array of nozzle tips. Each nozzle tip is formed to have a frusto-conical body with a central aperture. The walls of the nozzle tips have a constant thickness such that the diameter of the central aperture varies over the elongate dimension of the tip. The feature of constant sidewall thickness allows the glass filament size to be selected by trimming the height of the tip such that the appropriate aperture diameter is obtained. The nozzle tips are formed by progressive punching of preformed embossments on a bushing plate.

Abstract: This disclosure relates to a method and an apparatus for producing a punch (3) having sharp cutting edges (41) for label cutting apparatus or the like. In order that the cutting edges (41) may have a constant height and that they may be made semiautomatically, a punch body (3) is provided with a raised edge (4) in a first process step, by etching for example, and this edge is then made into a sharp cutting edge (21) in a second process step by hammering. An apparatus suitable for this purpose contains a table (2) for the punch body (3), over which tool (32, 70) in the form of a hammering and/or cutting tool and having an roof-shaped notch (34) is disposed, which can be reciprocated automatically in the direction of the table (2) between two dead centers in order to give the raised edge (4) an external contor corresponding to the roof-shaped contour of the notch (34).

Abstract: A rotary sheet die suitable for use in the cutting of paper webs and the like is manufactured by securing the sheet to a hollow mandrel using mechanical clamps and internal vaccum. The mandrel and sheet assembly is then placed in an EDM apparatus in which vertical movement of the electrode is gear synchronized with the rotary movement of the mandrel and sheet combination. Chilled dielectric fluid is used to flush and cool the electrode and sheet die interface.

Abstract: The invention relates to an apparatus for the automatic production of a punch having a sharp cutting edge, especially for label cutting apparatus, made from a punch body provided with an upstanding land. To avoid the former manual finishing of the land produced by etching or by some other manner, a largely automatically operating apparatus is proposed which has a table (6) for the punch body, a tool (56) with a roof-shaped notch facing the table (6), a first drive (64) for the automatic movement of the tool (56) back and forth in the direction of the table (6) and additional drive (15, 37, 51, 62) for the production of relative movements between the table (6) and the tool (56), by means of which the tool (56) can be guided automatically along the land (22) (FIG. 1).

Abstract: Apparatus for constructing a press knife for cutting out sheet material such as leather, wherein machine instructions are generated containing data relating to a desired configuration of the press knife for cutting out a particular profile, the machine instructions are supplied to a bending device (36, 38, 40) and to a strip material feed device (62), the feed device supplies the strip material to the bending device so the bends are introduced into the strip material in accordance with the machine instructions, the formed strip material then being cut off from the stock and assembled and fixed to form the desired knife configuration, preferably being fixed around a support plate which is produced by a forming device (30) fed with machine instructions derived from the same source (12)as those controlling the bending and feeding devices.

Abstract: From the mold cross section and the position of the parison in the mold that parison wall thickness distribution (function of the wall thickness of the parison around the parison) is computed, which would result in the desired wall thickness distribution of the blow molded article; the die gap is then shaped to at least approximate the so computed parison wall thickness distribution.

Abstract: A method and apparatus for making cutting dies having sidewalls diverging from the cutting edge from thin bar stock having an internal side and an external side. A section of bar stock is cut at least as long as the perimeter of the die. Starting at one end the section is successively bent and advanced according to a pattern, making internal bends between a first set of tools and external bends between a second set of tools. The first set of tools, has a female tool with a sloping surface supporting the external side of the bar stock with the cutting edge pointed outwardly, and a tapering slot, and a male tool, having a sloped bending-edge aligned with the slot in the female tool for pushing the bar stock into the slot and bending it.

Abstract: Method for constructing a press knife for cutting out sheet material such as leather, wherein machine instructions are generated containing data relating to a desired configuration of the press knife for cutting out a particular profile, the machine instructions are supplied to a bending device (36, 38, 40) and to a strip material feed device (62), the feed device supplies the strip material to the bending device so the bends are introduced into the strip material in accordance with the machine instructions, the formed strip material then being cut off from the stock and assembled and fixed to form the desired knife configuration, preferably being fixed around a support plate which is produced by a forming device (30) fed with machine instructions derived from the same source (12) as those controlling the bending and feeding devices.

Abstract: A method and machine for forming a complete stamping die. A material erosion machining apparatus with a movable work table assembly and an extractor is used to draw a male punch from a female die blank. The female die blank has a rough-cut die opening. The part removed from blank is a rough-cut male die punch. The die opening side walls and the rough-cut punch side walls are generally parallel and tapered in the direction of the intended die draft. The die punch fits in the rough-cut die opening of the female die blank. The work table assembly and the ram platen are moved away from each other, simultaneously with material removing electrical energy between work table assembly and extractor. One work piece is attached to work table assembly and the other work piece is attached to the extractor and, as work table assembly and extractor are moved, the die punch blank is moved through the die opening of the female die blank with the tapered side walls in opposition to the direction of movement.

Abstract: A chemical detector employs a very fine serpentine-like groove which is filled with conductive paint, to form an electric circuit. The application discloses a method of making a molded part having such a groove by making a mold insert for a plastic mold in which the mold insert is formed with grooves defining a land pattern which will form the grooves in the molded part. A mold insert is formed with a main block and a pair of side blocks, the main block having twice as many grooves therein as the side blocks so that, when the side blocks are offset with respect to each other, a serpentine-like land pattern is formed in the three blocks.

Abstract: Apparatus for generating a lobular polygonal form comprises a first device rotatable about an axis, a second device including a member eccentric to the axis and movable in an orbit thereabout, and a third device responsive to said combined movement of the first and second device for tracing a lobular polygonal form (1) which has an odd number of sides capable of maintaining approximate tangency with two parallel planes upon rotation of said form or (2) which has an even number of sides capable upon rotation of the form of maintaining approximate tangency with three circles of equal diameter and having equidistant centers. The generated lobular form may be traced by a metal-working tool that forms a die cavity in a workpiece. A novel lobular screw blank may be formed in the die cavity.

Abstract: A process for the production of drawing die bores, especially in hard metal or carbide wire drawing dies, wherein each bore has an inlet cone portion on the feed side of the die and a cylindrical calibrating portion along a common axis, the process being a two-step grinding and finishing procedure with a cross-grinding of the inlet cone in a first step and a calibrating grinding and finishing of the cylindrical portion in a second step. Especially preferred apparatus is described for each of these steps, with devices to operate in an automatic or semi-automatic manner to manufacture the finished drawing dies.

Abstract: A method and machine for forming a complete die such as a stamping die. There is provided a die forming machine having a material erosion machining apparatus with a movable work bed and an extractor, each having means for mounting a work piece. One of the work pieces is a female die blank with a rough-cut die opening. The other is a rough-cut male die punch. The die opening side walls and the rough-cut punch side walls are generally parallel and tapered in the direction of the intended die draft. The die punch blank fits in the rough-cut die opening of the female die blank. The work bed and the extractor are movable away from each other, simultaneously with material removing energy discharge between the bed and the extractor. One work piece is attached to the bed and the other is attached to the extractor and as the bed and the extractor are moved away, the die punch blank is moved through the die opening of the female die blank with the tapered side walls in opposition to the direction of movement.

Abstract: The present invention embraces the method of, and apparatus for, producing a stream feeder for flowing streams of molten mineral material, such as glass, from which filaments are attenuated comprising positioning a workpiece such that a pin enters a first locating hole of a set of locating holes, forming a first group of orificed projections in the workpiece, subsequently positioning the workpiece such that the pin enters a second locating hole of the set and forming a second group of orificed projections in the workpiece.