Abstract: Embodiments of the innovation relate to a blade angle adjustment assembly, comprising a blade angle adjustment mechanism; a tooth load indicator; and a blade angle controller disposed in electrical communication with the blade angle adjustment mechanism and with the tooth load indicator. The blade angle controller is configured to receive a tooth load indication signal from the tooth load indicator and, the tooth load indication signal, provide a drive signal to the blade angle adjustment mechanism to adjust an angular positon of a bandsaw blade within a cut plane of a workpiece.

Abstract: A method of cutting a workpiece with a band saw includes rotating, with a band saw machine, a blade about a central longitudinal axis. The method also includes supporting a back edge of the blade during the rotating with a back support and a first lateral side edge with a first lateral side support. The method also includes monitoring, with a first sensor, a first level of force exerted against the back support and, with a second sensor, a second level of force exerted against the first lateral side support. The method also includes moving the blade along the axis during the rotating. The method also includes dynamically controlling, with a computing device, the band saw machine during the moving in response to at least one of the first level of force and the second level of force.

Abstract: A safety device for a bandsaw includes a frame and a pair of jaws rotatably mounted thereon. The frame is mounted on the framework of the saw with the jaws on either side of the blade. An actuating rod is slidably mounted on the frame. A resilient return member constrains the sliding and a two-way transmission transforms it into a rotation of the pair of jaws. An electromagnetic actuator is rigidly connected to the frame and a retaining member is rigidly connected to the actuator. The rod has a receiving portion which engages with the retaining member when the rod is in a first position relative to the frame. The transmission is arranged so that the jaws are separated from one another when the rod is in the first position.

Abstract: A power tool in one embodiment includes a swing arm assembly movable along a swing path between a first swing arm position and a second swing arm position, a latch pin pivotable between a first position and a second position, an actuator module configured to receive a plurality of actuators, a first actuating module position within the actuator module configured to align a first of the plurality of actuators with a strike plate on the swing arm assembly, a loader configured to bias a second of the plurality of actuators from a second actuating module position within the actuator module toward the first actuating module position, and a control system configured to actuate each of the plurality of actuators positioned in the first actuating module position to force the swing arm assembly away from the first swing arm position and toward the second swing arm position.

Abstract: Table saws are disclosed. The table saws can include a blade, an arbor, an arbor block, an elevation carriage, and a latch that connects the arbor block and the elevation carriage. The arbor block can have a first position in which the latch connects the arbor block and the elevation carriage, and a second position in which the latch does not connect the arbor block and the elevation carriage. The arbor block can pivot from the first position to the second position upon the occurrence of a retraction force. The table saw can include an actuator to cause the occurrence of the retraction force, and detection electronics to detect contact between the blade and a person. Woodworking machines with detection and reaction systems are also disclosed. A reaction system can include an explosive that causes retraction of a cutting tool.

Abstract: A sensing mechanism (12) for detecting user contact with an active portion (26) of the power tool (10) is provided. In addition, a safety mechanism (14) for preventing prolonged user contact with the active portion (26) of a power tool (10) is provided. The safety mechanism (14) is configured to actuate upon receipt of a signal from the sensing mechanism (12). According to a first aspect, the safety mechanism (14) is arranged to rapidly displace the active portion (26) away from a user extremity. Alternatively, according to a second aspect, the safety mechanism (14) is arranged to rapidly urge an extremity of the user away from the active portion (26) of the power tool (10).

Abstract: Woodworking machines with cutting tools and motors to drive the cutting tools are disclosed. The machines may be equipped with a detection system that detects a dangerous condition between the cutting tool and a person, and with a reaction system that performs a specified action upon detection of the dangerous condition. The machines also may be equipped with a control system that tests the operability of at least a portion of the detection system and/or the reaction system. The control system may disable the motor if the tested portion is inoperable.

Abstract: Various safety systems for power tools, and in particular table saws, include detection systems for detecting a dangerous condition relative to a blade of the power tool, and reaction systems for taking mitigation action in response to detection of a dangerous condition. The safety system may detect, prevent, and/or mitigate a dangerous condition associated with the power tool.

Abstract: Woodworking machines are disclosed having electrically conductive cutting tools adapted to cut workpieces. The machines include a contact detection system capacitively coupled to the cutting tool, and adapted to detect contact between a person and the cutting tool. The machines also include a reaction system configured to cause one or more predetermined actions to take place upon detection of contact between a person and the cutting tool by the contact detection system.

Abstract: In one embodiment, an automatic braking system for a pivoting power tool includes a cutting assembly, a cutting arm supporting the cutting assembly, a hinge supporting the cutting arm through a pivot, a primary braking system operably connected to the cutting assembly, a secondary braking system operably connected to the hinge, and a safety circuit configured to sense an unsafe condition and, in response to sensing the unsafe condition, (i) control the primary braking system to oppose rotation of a blade supported by the cutting assembly, and (ii) control the secondary braking system to oppose rotation of the cutting arm.

Abstract: Systems and methods for a chainsaw safety device are described. In some embodiments, a method comprises activating a chainsaw, receiving a first acceleration value associated with acceleration of the chainsaw, comparing the first acceleration value to a predetermined acceleration threshold, and deactivating the chainsaw based on the comparison.

Abstract: A power tool in one embodiment includes a work-piece support surface, a swing arm assembly movable along a swing path between a first swing arm position whereat a portion of a shaping device supported by the swing arm assembly extends above the work-piece support surface and a second swing arm position whereat the portion of the shaping device does not extend above the work-piece support surface, a latch hold pivotable between a first latch hold position whereat the swing arm assembly can be supported by the latch hold in the first swing arm position and a second latch hold position whereat the swing arm assembly cannot be supported by the latch hold in the first swing arm position, an actuator chamber configured to receive at least one actuator, an opening in the actuator chamber, and a plug aligned with the opening and connected to the latch hold.

Abstract: A machine tool, in particular a sawing machine, is described, having a work surface (14) for placing a workpiece (16) to be machined and a tool support unit (20) for supporting a tool (18), the tool support unit being supported movably relative to the work surface (14). The machine tool includes a tool operation monitoring device (60) for monitoring a tool range (68) at least during tool operation, the device having an imaging unit (62).

Abstract: A power tool in one embodiment includes a swing arm movable along a swing arm path between an upper first swing arm position and a lower second swing arm position, a latch hold mechanism movable between a first latch hold position adjacent to the swing path and a second latch hold position whereat at least a portion of the latch hold mechanism is within the swing path, an actuator configured to force the swing arm assembly away from the first swing arm position and toward the second swing arm position, a swing arm reset configured to pivot the swing arm from the second swing arm position to the first swing arm position, a latch hold reset configured to pivot the latch hold mechanism from the second latch hold position to the first latch hold position, and a control system configured to control the actuator.

Abstract: A detection system for detecting a dangerous condition for an operator using a power tool of the type which has an exposed blade relative to a work surface and a protection system for minimizing, if not eliminating the possibility of a user being injured by contacting the blade. In one preferred embodiment of the present invention, a proximity detection system is capable of detecting the presence of a user near the blade of a table saw and a protection system that can either retract the blade below the work surface of the table saw or terminate the drive torque to the blade which can result in rapid stopping of the saw blade by a work piece that is being cut.

Abstract: A through beam shear angle change, cutting blade deflection detector including a cutting member within a shear box of a recycling machine, a through beam sensor including an emitter disposed on the cutting member and a receiver disposed on the cutting member, the receiver being disposed relative to the emitter for receiving a signal emitted from the emitter, and a controller connected to at least the receiver, the controller being configured to determine an amount of cutting member deflection based on an output of the receiver.

Abstract: A safety system prevents cutting machine operators from being accidentally carried through the infeed chute into the machine's cutting mechanism. An operator wears a safety device on his wrist and/or ankle and a sensor array mounts on opposing sides of the cutting machine's infeed chute. The sensor array elements are wound in opposite directions and connect in series opposing. The magnetic field of the safety device induces a current in the sensor array as it moves in the proximity of the sensor array. The safety system generates a signal which is proportional to the sum of the induced currents. When the signal exceeds a threshold, the safety system shuts off power to the feed mechanism and/or the cutting blades of the cutting machine, preventing injury to the operator.

Abstract: Woodworking machines including cutting tools and motors adapted to drive the cutting tools are disclosed. The machines also include a detection system adapted to detect a dangerous condition between the cutting tool and a person, and a reaction system adapted to perform a specified action upon detection of the dangerous condition. The machines further include a control system adapted to test the operability of at least a portion of the detection system and/or the reaction system. The control system is adapted to disable the motor if the tested portion is inoperable.

Abstract: Woodworking machines are disclosed having cutting tools for cutting workpieces. The machines include a detection system adapted to detect one or more dangerous conditions between a person and the cutting tool. The machines also include a mechanism having a moveable component adapted to move upon detection of the dangerous condition by the detection system. Movement of the moveable component contributes to one or more of the following actions to mitigate or prevent injury to the person: deceleration of the cutting tool, retraction of the cutting tool, and placement of a barrier over at least a part of the cutting tool. An actuator is adapted to move the moveable component at a high acceleration when the dangerous condition is detected.

Abstract: A machine tool monitoring device having a detection unit, which is configured to detect the presence of a material type in a machine tool work area by spectral analysis of a radiation. The detection unit has a sensor unit having at least one sensitivity region for detecting radiation in a wavelength range that is situated at least partially in the infrared spectrum.

Abstract: Safety systems for power equipment, components, brake cartridges and mounting systems for brake cartridges are disclosed. The safety systems, components, brake cartridges and mounting systems are specifically applicable for woodworking equipment such as saws. A brake cartridge system may include a key adapted to secure the brake cartridge in a power tool, and a bracket configured to receive at least part of the key.

Abstract: Woodworking machines including conductive cutters adapted to cut workpieces, and motors adapted to drive the cutters are disclosed. The machines also include a contact detection system adapted to detect contact between a person and the cutter, and to distinguish contact between the person and the cutter from contact between the workpiece and the cutter. The machines further include a reaction system adapted to cause a predetermined action to take place upon detection of contact between the person and the cutter by the contact detection system.

Abstract: Miter saws are disclosed having a base, a blade supported by the base, a detection system adapted to detect a dangerous condition between a person and the blade, and a reaction system associated with the detection system to cause a predetermined action to take place upon detection of the dangerous condition. The blade is rotatable, and moves into a cutting zone to cut a workpiece. The predetermined action may be to stop the blade from rotating, to create an impulse against movement of the blade into the cutting zone, or to cause the blade to move away from the cutting zone. The reaction system may include a brake member coupled to a housing.

Abstract: A saw includes a surface defining an opening therein, a plate structure configured to be attached to the saw below the surface, and an arm attached to the plate structure about a first shaft. A blade is configured to be engaged with the arm at a location spaced from the first shaft. The blade extends through the opening when the saw is in a normal operating position. The saw includes a firing mechanism including a barrel end portion having a bore defined therein and an extendable piston at least partially positioned within the bore. The barrel end portion is attached to the plate structure. The extendable piston engages the arm during its extension and causes the arm to pivot about the first shaft when the firing mechanism is activated by an activation signal. The pivoting of the arm causes the blade to be moved downwardly below the surface.

Abstract: Woodworking machines are disclosed having electrically conductive cutting tools adapted to cut workpieces. The machines include a contact detection system capacitively coupled to the cutting tool, and adapted to detect contact between a person and the cutting tool. The machines also include a reaction system configured to cause one or more predetermined actions to take place upon detection of contact between a person and the cutting tool by the contact detection system.

Abstract: Woodworking machines and safety methods for use with those machines are disclosed. The machines include a detection system adapted to detect one or more dangerous conditions and a reaction system associated with the detection system. The reaction system can include an explosive to trigger the system, and also can be configured to retract a cutting tool at least partially away from a cutting region upon detection of a dangerous condition by the detection system.

Abstract: A method of controlling a woodworking machine having a movable cutting tool. The method monitors a signal for a change indicative of a dangerous condition between the cutting tool and a person, senses movement of the cutting tool, and performs an action to mitigate the dangerous condition when the signal change and movement of the cutting tool are both detected. A woodworking machine including a detection system adapted to detect a dangerous condition between a person and a working portion of the machine and then to perform some action to mitigate the dangerous condition is also disclosed. A motion detection system is adapted to detect motion of the working portion and to disable the reaction system when the working portion is not moving.

Abstract: A safety system for a rotary saw or other dangerous machine tools features a flesh-sensing circuit (14, 19), located on a safety guard (16) surrounding a dangerous machine part, which generates an electronic signal to trigger emergency stopping of the machine before the operator can contact the dangerous machine part. The stopping means preferably employs DC injection, winding current direction reversal and/or electromagnetic motor braking, in the event of detection of operator contact with the safety guarding device. The system is adapted to be used both with newly-manufactured machine tools and by retrofitting onto previously-manufactured machine tools, by in-the-field modifications.

Abstract: A food product slicer includes a carriage assembly is mounted to the base for reciprocal movement back and forth past a cutting edge of a knife. An adjustable gauge plate provides variable slice thickness for food product carried by the carriage assembly. During automatic slicing, when the gauge plate is moved from the open position to the closed position, a slicer controller automatically shuts down the carriage drive in a controlled manner that causes the carriage to stop at its most forward position.

Abstract: A power tool in one embodiment includes a swing arm movable along a swing arm path between an upper first swing arm position and a lower second swing arm position, a latch hold mechanism movable between a first latch hold position adjacent to the swing path and a second latch hold position whereat at least a portion of the latch hold mechanism is within the swing path, an actuator configured to force the swing arm assembly away from the first swing arm position and toward the second swing arm position, a swing arm reset configured to pivot the swing arm from the second swing arm position to the first swing arm position, a latch hold reset configured to pivot the latch hold mechanism from the second latch hold position to the first latch hold position, and a control system configured to control the actuator.

Abstract: A safety system prevents cutting machine operators from being accidentally carried through the infeed chute into the machine's cutting mechanism. An operator wears a safety device on his wrist and/or ankle and a sensor array mounts on opposing sides of the cutting machine's infeed chute. The sensor array elements are wound in opposite directions and connect in series opposing. The magnetic field of the safety device induces a current in the sensor array as it moves in the proximity of the sensor array. The safety system generates a signal which is proportional to the sum of the induced currents. When the signal exceeds a threshold, the safety system shuts off power to the feed mechanism and/or the cutting blades of the cutting machine, preventing injury to the operator.

Abstract: A power tool in one embodiment is a table saw which includes a latch hold mechanism, a swing arm movable along a swing arm path between a first position adjacent the latch hold mechanism and a second position spaced apart from the latch hold mechanism, a latch movable between a first position whereat the swing arm is maintained at the first position and a second position whereat the swing arm is not maintained at the first position, an actuating device configured to transfer a force to the swing arm when the swing arm is maintained at the first position, and a control system configured to control the actuating device to transfer a force to the swing arm when the swing arm is maintained at the first position sufficient to move the latch from the first position to the second position.

Abstract: A table saw in one embodiment includes a work-piece support surface, a swing arm assembly movable along a swing path between a first swing arm position whereat a portion of a shaping device supported by the swing arm assembly extends above the work-piece support surface and a second swing arm position whereat the portion of the shaping device does not extend above the work-piece support surface, a first ratchet member operatively connected to the swing arm assembly, and a second ratchet member movable between a first ratchet position whereat rotation of the first ratchet member in a first and a second direction is allowed, and a second ratchet position whereat the second ratchet member is engaged with the first ratchet member such that rotation in only the first direction is allowed.

Abstract: A sensing mechanism (12) for detecting user contact with an active portion (26) of the power tool (10) is provided. In addition, a safety mechanism (14) for preventing prolonged user contact with the active portion (26) of a power tool (10) is provided. The safety mechanism (14) is configured to actuate upon receipt of a signal from the sensing mechanism (12). According to a first aspect, the safety mechanism (14) is arranged to rapidly displace the active portion (26) away from a user extremity. Alternatively, according to a second aspect, the safety mechanism (14) is arranged to rapidly urge an extremity of the user away from the active portion (26) of the power tool (10).

Abstract: A food product slicer includes a carriage assembly is mounted to the base for reciprocal movement back and forth past a cutting edge of a knife. An adjustable gauge plate provides variable slice thickness for food product carried by the carriage assembly. During automatic slicing, when the gauge plate is moved from the open position to the closed position, a slicer controller automatically shuts down the carriage drive in a controlled manner that causes the carriage to stop at its most forward position.

Abstract: A safety system prevents cutting machine operators from being accidentally carried through the infeed chute into the machine's cutting mechanism. An operator wears a safety device on his wrist and/or ankle and a sensor array mounts on opposing sides of the cutting machine's infeed chute. The sensor array elements are wound in opposite directions and connect in series opposing. The magnetic field of the safety device induces a current in the sensor array as it moves in the proximity of the sensor array. The safety system generates a signal which is proportional to the sum of the induced currents. When the signal exceeds a threshold, the safety system shuts off power to the feed mechanism and/or the cutting blades of the cutting machine, preventing injury to the operator.

Abstract: Woodworking machines and safety methods for use with those machines are disclosed. The machines include a detection system adapted to detect one or more dangerous conditions and a reaction system associated with the detection system. The reaction system can include an explosive to trigger the system, and also can be configured to retract a cutting tool at least partially away from a cutting region upon detection of a dangerous condition by the detection system.

Abstract: Woodworking machines and safety methods for use with those machines are disclosed. The machines include a detection system adapted to detect one or more dangerous conditions and a reaction system associated with the detection system. The reaction system can include an explosive to trigger the system, and also can be configured to retract a cutting tool at least partially away from a cutting region upon detection of a dangerous condition by the detection system.

Abstract: Power tool includes a movable blade and a detection system for detecting contact between the blade and an object. Detection system includes an excitation plate capacitively coupling the drive signal to the movable blade. A circuit generates an in-phase component signal and a quadrature component signal from a blade current signal indicative of the instantaneous current drawn by the movable blade and calculates an energy of the blade current signal considering the in-phase and the quadrature components. The circuit compares the energy of the blade current signal to an adaptive trigger threshold to detect contact between the blade and the object based on whether the energy of the blade current signal is greater than the adaptive trigger threshold.

Abstract: A woodworking machine having one or more dangerous portions is disclosed. The machine also includes a safety system configured to detect accidental contact between a person and at least one of the dangerous portions by electrically coupling a signal to the person's body, and detecting if the signal becomes coupled to the dangerous portion.

Abstract: A power tool in one embodiment includes a work-piece support surface, a swing arm assembly movable along a swing path between a first swing arm position whereat a portion of a shaping device supported by the swing arm assembly extends above the work-piece support surface and a second swing arm position whereat the portion of the shaping device does not extend above the work-piece support surface, a latch hold pivotable between a first latch hold position whereat the swing arm assembly can be supported by the latch hold in the first swing arm position and a second latch hold position whereat the swing arm assembly cannot be supported by the latch hold in the first swing arm position, an actuator chamber configured to receive at least one actuator, an opening in the actuator chamber, and a plug aligned with the opening and connected to the latch hold.

Abstract: A control method for a cutting blade, particularly for cutting-off machines for logs of web material, interrupts operation of the cutting blade when deformation of the blade reaches a preset deformation value and resumes operation of the cutting blade when the deformation of the blade is less than another preset deformation value. The control method measures deformation values of at least a portion of the cutting blade, compares the measured deformation values with at least one preset deformation value set by an operator, and sends, according to signals coming from the result of the comparison, control signals to a motor of the machine to control the start up and/or the stop of the motor.

Abstract: Woodworking machines including cutting tools and motors adapted to drive the cutting tools are disclosed. The machines also include a detection system adapted to detect a dangerous condition between the cutting tool and a person, and a reaction system adapted to perform a specified action upon detection of the dangerous condition. The machines further include a control system adapted to test the operability of at least a portion of the detection system and/or the reaction system. The control system is adapted to disable the motor if the tested portion is inoperable.

Abstract: Woodworking machines are disclosed having electrically conductive cutting tools adapted to cut workpieces. The machines include a contact detection system capacitively coupled to the cutting tool, and adapted to detect contact between a person and the cutting tool. The machines also include a reaction system configured to cause one or more predetermined actions to take place upon detection of contact between a person and the cutting tool by the contact detection system.

Abstract: A control device for a cutting blade, particularly for cutting-off machines for logs of web material, interrupts operation of the cutting blade when deformation of the blade reaches a preset deformation value and resumes operation of the cutting blade when the deformation of the blade is less than another preset deformation value. The control device includes a measuring device for measuring deformation values of at least a portion of the cutting blade, at least one comparator for comparing the measured deformation values with at least one preset deformation value set by an operator, and an actuator which sends, according to signals coming from the comparator, control signals to a motor of the machine to control the start up and/or the stop of the motor.

Abstract: Table saws are disclosed. The table saws may include a circular blade, an elevation mechanism configured to raise and lower the blade relative to the work surface; and a spring to provide a force biasing the blade up or down relative to the work surface. The spring may be a gas spring connected between a trunnion and an elevation plate.

Abstract: A power cutting tool includes a cutting surface, a conductive structure, and first electrode matrix comprising an array of electrical conductors. A moveable blade used to cut an object is located on the cutting surface. When at least one electrical conductor of the first electrode matrix is energized relative to the conductive structure, an electric field extends between the at least one electrical conductor and the conductive matrix to detect the presence of an object in proximity to the electric field.

Abstract: In various embodiments, a cutting tool such as a chainsaw may include a cutting member that is movable by an engine, one or more sensors configured to detect one or more of acceleration in a direction parallel to one or more axes of the cutting tool and rotational velocity about one or more axes of the cutting tool, and a microprocessor configured to cause movement of the cutting member to stop in response to receiving one or more signals from the one or more sensors. In various embodiments, a method may include receiving, by a microprocessor of a chainsaw, a signal from a gyroscope configured to detect rotational velocity about one or more axes of the cutting tool, and actuating, by the microprocessor, a braking system of the chainsaw to stop movement of a cutting chain around a perimeter of a guide bar in response to the signal.

Abstract: A miter saw is disclosed having a base, a blade supported by the base, a detection system adapted to detect a dangerous condition between a person and the blade, and a reaction system associated with the detection system to cause a predetermined action to take place upon detection of the dangerous condition. The blade is rotatable, and moves into a cutting zone to cut a workpiece. The predetermined action may be to retract the blade from the cutting zone.

Abstract: A food slicing machine is provided which is particularly suitable for slicing food products such as bacon, cheese or cooked meats. The machine has a slicing blade (1), and advancing apparatus (5, 6) operable to engage one end (13) of a food product (4) to be sliced and, on an advancing stroke, push the food product towards the slicing blade for slicing of the other end of the product. The machine includes a sensor (1) operative to produce a sensing signal representative of the position of said one end (13) of the product prior to engagement thereof by the advancing apparatus, and control circuitry for controlling the extent of a return stroke by the advancing apparatus in dependence upon the sensing signal.