Tool Pair Patents (Class 83/685)
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Publication number: 20080168877Abstract: A paper punch die 102 is disclosed as including an upper part 104 and a lower part 106 which are fixedly secured with each other, in which the lower part 106 includes a wall 116 with a cutting edge 118, in which the upper part 104 is made of a plastics material, and the lower part 106 is made of a metal or metal alloy.Type: ApplicationFiled: January 16, 2007Publication date: July 17, 2008Applicant: LEE TACK PLASTIC & METAL MANUFACTORY LTD.Inventor: Kwok Ki Stephen Chan
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Patent number: 7284478Abstract: A mold assembly for embossing thin products includes a first carrier with a female mold connected to an inside thereof and a second carrier with a male mold connected to an inside thereof. The female mold faces the male mold, and the thin product is sandwiched between the male and female molds. A window is defined through the first carrier and located corresponding to the apertures of the female mold so that the user may color the thin products via the apertures of the female mold before the products are removed from the mold assembly.Type: GrantFiled: December 7, 2005Date of Patent: October 23, 2007Inventor: Chia-Shun Lee
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Patent number: 7249551Abstract: A gasket cutter with changeable and reversible dies and punches including a body having upper and lower opposed arm members, a cylindrical member slidingly engaged within said upper arm member to be raised and lowered by rotation of a handle attached to the cylindrical member, and a platen releasably secured to the lower arm member. A cylindrical punch and a ring die surrounding the punch are attached to the platen. The ring die includes a first and second inner diameter at first and second ends thereof creating with said punch a first and second gap, respectively. A reversible punch die having first and second opposed cutting edges is releasably attached to the cylindrical member so that the first or second cutting edge of the punch die descends into the first or second gap, thereby cutting a ring gasket of a desired size from a sheet of gasket material.Type: GrantFiled: September 17, 2004Date of Patent: July 31, 2007Inventor: Daniel W. Ray
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Patent number: 7219432Abstract: A stamping and die-cutting tool with quick mould change design comprises: a casing and a pushing member. The pushing member has a pushing portion to be fixed at an extended position and a retracted position alternatively after being pressed repeatedly. The pushing member is fixed in the casing. A mould have an attractive surface and is moveably disposed in the casing in such a manner that the attractive surface is attracted to the pushing portion of the pushing member; by pressing the mould, the pushing member will be moved out of and retracted into the casing, so that the mould can be changed easily.Type: GrantFiled: June 15, 2006Date of Patent: May 22, 2007Inventor: Yang-Ming Weng
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Patent number: 7210384Abstract: A punch and die tooling apparatus commonly used by metal fabricators for creating holes, passages and cavities in metal plate, the die having a unique internal bore which relieves the problem of slug pulling to ensure that a slug punched out of a metal sheet is not retained on the punch face to interfere with further operation of the apparatus. The die is provided with a substantially horizontal ridge and a corresponding horizontal land and relief space formed within the bore to facilitate tipping of the slug relative to the punch and thereby break any attachment between the slug and the punch face which causes slug pulling.Type: GrantFiled: January 13, 2004Date of Patent: May 1, 2007Assignee: Degelman Industries Ltd.Inventor: Morris Elynuik
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Patent number: 7201101Abstract: A punch includes a jig having four punching regions, each punching region having a pattern hole and a concave embossment; guide columns extended upward from a border of the punching regions on the jig; a base for fixing the jig; a punching member punching and embossing the rectangular corner of a sheet member with vertically moving against the jig by guidance of the guide columns; and an elastic body to elastically bias the punching member upward.Type: GrantFiled: July 7, 2004Date of Patent: April 10, 2007Assignee: DN Craft CorporationInventor: Wan-Young Oh
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Patent number: 7171882Abstract: A knife-like die for cutting a thermoformed plastic article from a sheet of thermoformable plastic. The die includes a die build up plate that is mounted to a first platen and a striker plate that is mounted to a second platen. The die further includes a die board having a knife element mounted thereto. A heating element heats the knife to a temperature that allows for easy cutting of the thermoformable plastic. The die board also includes a die travel stop which prevents the die from being forced into the striker plate thus damaging the knife element and a die location pilot that engages a feature on the sheet of thermoformable plastic to align the article with the die.Type: GrantFiled: October 15, 2003Date of Patent: February 6, 2007Assignee: Amros Industries, Inc.Inventor: Gregory A. Shteyngarts
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Patent number: 7171883Abstract: A punching apparatus is provided which can of punch a non-circular holes at a predetermined position of a work piece. In the punching apparatus for punching a hole by means of a punch integrated into any one of the moving part of a press working machine or the supporting part of the press working machine, and a die integrated with the other one of the moving part and the supporting part; each of the punch and the die has plurality of planes to be fitted with datum planes of a fitting jig. The punching unit for the punching apparatus comprises a punch, a die, and a fitting jig for positioning the punch and the die with respect to each other, wherein each of the punch and the die has plurality of faces for fitting and the fitting jig has datum planes to be fitted with the planes for fitting of the punch and the die.Type: GrantFiled: January 16, 2001Date of Patent: February 6, 2007Assignee: Yamaha CorporationInventors: Toru Ishii, Shinobu Kawase
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Patent number: 7080584Abstract: To produce at least one perforation in a non-woven sheet (N) of fibers or filaments, the sheet (N) is brought into contact with a perforated cylinder (2), equipped with at least one insert (8). Each insert includes, at one end, a plane surface (S), and is provided with a recess (8b) which emerges in the plane surface (S), and which has a sharp edge (8g) formed by the intersection of the inner surface (8f) of the recess (8b) with the plane surface (S). A perforation in the non-woven sheet (N) is obtained by cutting out a portion (P) of the non-woven sheet (N) by shearing of the fibers or filaments of the non-woven sheet (N), between the sharp edge (8g) of the insert (8) and a perforating member (9) driven simultaneously in translation and in rotation about its own axis.Type: GrantFiled: July 10, 2001Date of Patent: July 25, 2006Assignee: ALBISInventor: Galliano Boscolo
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Patent number: 7051427Abstract: A broken trim die tool detection sensor. The lands of the tie bar die connect with the leads of the unit to form switches. The states of these switches indicate broken die lands or other malfunctions.Type: GrantFiled: September 13, 2001Date of Patent: May 30, 2006Assignee: Texas Instruments IncorporatedInventors: Ronald B. Azcarate, Alwin A. Rosete, Jong A. Foronda, Jr.
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Patent number: 7024978Abstract: A punch and die alignment system. A first die includes a first die aperture for receiving a punch. A second die includes a second die aperture for receiving the punch. A first housing includes a first die-receiving passage for receiving at least a portion of the first die. A second housing includes a second die-receiving passage for receiving at least a portion of at least one of the second die and the first die and for permitting at least one of the first die and the second die to rotate therein, thereby permitting the first die aperture and the second die aperture to be aligned with each other.Type: GrantFiled: July 10, 1998Date of Patent: April 11, 2006Assignee: International Business Machines CorporationInventor: Edward F. Helinski
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Patent number: 7008684Abstract: Mold apparatus for molded wood strand three-dimensionally carved articles of manufacture using at least one hole punch comprised of a base and a funnel shaped hole-defining portion having a funnel angle of 20 degrees or greater to vertical for producing molded holes at angles of 20 degrees or greater to vertical, to facilitate insertion of items such as a T nut within the molded hole in an assembly-line like fashion.Type: GrantFiled: February 18, 2003Date of Patent: March 7, 2006Assignee: GFP Strandwood Corp.Inventor: Bruce A. Haataja
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Patent number: 6981327Abstract: A two piece punch is provided for use in a punch assembly. The punch includes a generally disc shaped cutter and a cylindrically shaped nut. The punch is assembled by passing a portion of the nut through an aperture in the cutter. The punch is mounted to the remainder of the punch assembly by fastening the nut to the draw stud. As the punch becomes worn, use of the nut continues while the cutter is removed and replaced.Type: GrantFiled: January 10, 2003Date of Patent: January 3, 2006Assignee: Greenlee Textron Inc.Inventor: William F. Nordlin
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Patent number: 6973729Abstract: A knockout punch is provided with a member such that when the punch and the die are drawn together by the draw stud to make a hole in a workpiece, the member on the punch will locate the punch assembly in a pilot hole. In three embodiments of the invention, the member is formed integrally with the punch and extends from the punch proximate to a bore in the punch which is used to connect the punch to the draw stud. In another embodiment of the invention, the member is provided as an insert which is connected to the punch within a counterbore. The punch is also provided with a pair of piercing portions for piercing through the workpiece after the member has centered the punch assembly with the pilot hole and a pair of cutting portions for shearing the workpiece after the piercing portions have pierced the workpiece.Type: GrantFiled: February 28, 2002Date of Patent: December 13, 2005Assignee: Greenlee Textron Inc.Inventor: William F. Nordlin
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Patent number: 6880441Abstract: A precision punch and die device for punching holes in a ceramic substrate and method of assembling the device. The device comprises a punch which moves relative to a substrate for punching a hole in the substrate and a die assembly including one or more precision die plates and support plates for guiding a punch and punching a substrate.Type: GrantFiled: June 6, 1996Date of Patent: April 19, 2005Assignee: International Business Machines CorporationInventor: Ferdinand D. DiMaria
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Publication number: 20040231474Abstract: A collar stay perforating device for perforating a portion of a collar stay and a collar stay storage device for storing the perforated collar stay are provided. The collar stay perforating device comprises a base member having a punch hole and a guide to receive an end of a collar stay. A first lever member pivotally attached to the base member has a punch member that cooperates with the punch hole. A second lever member pivotally attached to the base member bears on the first lever member to bring the punch member into cooperation with the punch hole thereby perforating the collar stay. The perforated collar stay may then be stored on a collar stay storage device comprising an openable ring member having releaseably engageable arms for forming a closed loop. The ring is openable permitting one of the arms to be inserted through the perforated collar stay thereby providing ordered and compact storage of collar stays.Type: ApplicationFiled: May 19, 2003Publication date: November 25, 2004Inventors: Jason J. Bier, Joshua A. Gutstein
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Patent number: 6772507Abstract: A method of manufacturing a magnetic recording medium having a disc-shaped flexible slave medium accommodated in a case, onto which servo signals are effectively recorded by a magnetic transfer method with high quality. The method includes a slitting step for cutting an original sheet into discrete webs; a punching step for obtaining a disc-shaped slave medium; a thermo step for removing distortion; a burnishing step for smoothing a surface of the slave medium; a center core attachment step; a magnetic transfer step for performing a magnetic transfer while a master medium is allowed to be brought into close contact with one of the web and the slave medium; an assembly step for incorporating slave medium into the case; a cleaning step for cleaning a surface of the slave medium; a verifying step for checking the servo signals; and a packing step.Type: GrantFiled: September 12, 2001Date of Patent: August 10, 2004Assignee: Fuji Photo Film Co., Ltd.Inventor: Masashi Aoki
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Patent number: 6772667Abstract: Cast metal parts are created for use in making machinery. When these parts are formed, unwanted material remains in the openings of the parts. This material, called flash, must be removed. In the method of the present invention, the cast parts are placed on a platen of a trim press that has multi-part punches attached thereto that are configured to self-align with the openings in the cast part and operative to evenly remove the flash. The invention also relates to a punch that initially breaks through the flash with a stationary punch that removes a majority of the flash inside the opening of the cast part. Next, a moving or self-centering punch self-aligns to the opening in the cast part and operates to remove the remaining flash. The inventive punch may also include a mounting base for attachment of the multi-part punches to the plate or platen of the press.Type: GrantFiled: December 28, 2001Date of Patent: August 10, 2004Assignee: Honda Motor Co., Ltd.Inventor: Mark Phlipot
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Patent number: 6769340Abstract: Cast metal parts are created for use in making machinery. When these parts are formed, unwanted material remains in the openings of the parts. This material, called flash, must be removed. In the method of the present invention, the cast parts are placed on a platen of a trim press that has multi-part punches attached thereto that are configured to self-align with the openings in the cast part and operative to evenly remove the flash. The invention also relates to a punch that initially breaks through the flash with a stationary punch that removes a majority of the flash inside the opening of the cast part. Next, a moving or self-centering punch self-aligns to the opening in the cast part and operates to remove the remaining flash. The inventive punch may also include a mounting base for attachment of the multi-part punches to the plate or platen of the press.Type: GrantFiled: December 28, 2001Date of Patent: August 3, 2004Assignee: Honda Motor Co., Ltd.Inventor: Mark Phlipot
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Patent number: 6739244Abstract: A punch/emboss tool is provided that accepts interchangeable insert sets. A punch insert set consists of one punch and one die that cooperate to punch out a particular design in sheet material, such as paper. Similarly, an emboss insert set consists of one emboss die and one emboss die counter that cooperate to emboss a particular design. Once loaded in the tool, one half of the insert set is fixed relative to the tool. The other half is slidably aligned to the first half by a non-circular bore. The sheet material is inserted into a slit in the tool, between the two cooperating inserts. An actuating lever presses on the sliding half of the insert set with some mechanical advantage to the user. When a user presses the actuating lever, the two halves of the aligned insert set cooperate to form a punched or embossed design on the sheet material.Type: GrantFiled: March 19, 2002Date of Patent: May 25, 2004Assignee: Prestocraft Co.Inventor: Jason D. Carbaugh
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Patent number: 6736039Abstract: A workpiece shift apparatus includes a bottom plate (10), a middle plate (40), and a top plate (70). A first pushing plate (26) is slidably attached on the bottom plate. The first pushing plate includes cutouts (30) in one edge thereof, and arcuate steps (32) on an opposite edge thereof. A first pushing means is installed on the bottom plate, and includes a handspike (19). The handspike sequentially engages in the cutouts to move the first pushing plate in a first direction. The steps thereby push the combined middle plate and top plate in a second direction perpendicular to the first direction. A second pushing plate (56) similar to the first pushing plate, and a second pushing means similar to the first pushing means are attached on the middle plate for pushing the top plate in the first direction.Type: GrantFiled: May 29, 2002Date of Patent: May 18, 2004Assignee: Hon Hai Precision Ind. Co., Ltd.Inventors: Chia Hsiang Yang, Liu Sheng Tang, You Cai Yang, Tai Ping Chou, Zai Xing Wu
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Patent number: 6722237Abstract: A trim press article handling apparatus includes a punch plate, a die plate, a plunger, and a receiver. The punch plate has a punch, and the die plate has a die cooperating in relative movement with the punch plate to sever articles from a thermoformable web. The plunger is carried by one of the punch plate and the die plate having a tapered advancing head. The receiver is carried by the other of the punch plate and the die plate having a tapered recess configured to receive the plunger. A tapered article locator provided within a thermoformed web also having articles therein is captured between the plunger and the receiver as the punch plate and die plate are brought together there about, thereby imparting alignment of an article in the web between the punch and the die. A method for aligning and severing articles from a web is also provided.Type: GrantFiled: July 22, 2002Date of Patent: April 20, 2004Inventor: Jere F. Irwin
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Publication number: 20040069112Abstract: At a tape feeding station which is arranged to reel off an electronic parts carrier tape having a large number of electronics circuitry parts formed successively in a predetermined pitch on its carrier tape portion, at least a couple of reel support shafts are provided to replaceably support tape supply reels thereon. A carrier tape from one of the two supply reels is fed to a tape punching station along a predetermined tape supply route to punch out electronic circuitry parts successively from the tape. While a carrier tape is being supplied from one supply reel, the other supply reel is set in a standby position. A fore end portion of the carrier tape from the standby reel is disengageably retained on a tape switching means.Type: ApplicationFiled: July 7, 2003Publication date: April 15, 2004Inventors: Jun Onoshiro, Kenya Wada, Hideaki Kataho
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Publication number: 20040045424Abstract: A punch press provided with a punch and die set taking-out/taking-in apparatus 291; a punch taking-out/taking-in arm 367 for performing taking-out/taking-in of a punch P; and a die taking-out/taking-in arm 369 for performing taking-out/taking-in of a die D, wherein taking-out/taking-in of many punches P, dies D accommodated in a punch and die set accommodating portion 282 of a rack 283 is performed by pivoting a punch holding arm 279 which holds a punch P and a die holding arm 281 which holds a die D in a punch and die set exchanging apparatus 23 forward or backward; and delivery of a die is performed between the punch and die set taking-out/taking-in apparatus 291 and the punch and die set exchanging apparatus 23.Type: ApplicationFiled: May 2, 2003Publication date: March 11, 2004Inventors: Nobuyuki Ikeda, Yoshihisa Ishiwata, Jun Wakao
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Patent number: 6691598Abstract: A lightweight, dimensionally stable steel rule die for cutting and scoring carton blanks having a die board containing cutting and scoring rules which is formed of a laminated plastic construction adapted to register and coact with a steel counterplate over prolonged production runs and maintain registration within a tolerance range of about ±0.002 inches.Type: GrantFiled: February 21, 2001Date of Patent: February 17, 2004Assignee: Atlas Die, Inc.Inventors: Russell S. Brayton, Michael Kush, Robert McArtan
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Patent number: 6655250Abstract: A punching apparatus is provided capable of punching a non-circular hole at a predetermined position on a work even when the rotatable range of the work setting is restricted. In the punching apparatus for punching a non-circular hole at a predetermined position of the work, said punch and said die are constituted such that said punch supported by the punch supporting portion is relatively rotatable and stoppable for said punch supporting portion about the central axis line of the punching direction; and, similar to said punch, said die is rotatable and stoppable about the central axis line of the punching direction in the identical rotational phase with said punch.Type: GrantFiled: May 4, 2000Date of Patent: December 2, 2003Assignee: Yamaha CorporationInventors: Toru Ishii, Shinobu Kawase
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Patent number: 6619169Abstract: A system for punching metal sheets and for stacking metal sheets in the appropriate punched pattern, particularly for electric machines, has a die for punching the metal sheets, a die plate cooperating with the die, and a guiding device for guiding the punched metal sheets below the die plate. The guiding device has at least two clamping elements. The clamping elements are provided for clamping the punched metal sheets on their circumference and thus forming a stack branch-off which permits an uninterrupted punching during the discharge of the metal sheet stack.Type: GrantFiled: October 15, 1999Date of Patent: September 16, 2003Assignee: Schuler Pressen GmbH & Co. KGInventors: Konrad Wegener, Alfred Bareis
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Publication number: 20030111783Abstract: A workpiece shift apparatus includes a bottom plate (10), a middle plate (40), and a top plate (70). A first pushing plate (26) is slidably attached on the bottom plate. The first pushing plate includes cutouts (30) in one edge thereof, and arcuate steps (32) on an opposite edge thereof. A first pushing means is installed on the bottom plate, and includes a handspike (19). The handspike sequentially engages in the cutouts to move the first pushing plate in a first direction. The steps thereby push the combined middle plate and top plate in a second direction perpendicular to the first direction. A second pushing plate (56) similar to the first pushing plate, and a second pushing means similar to the first pushing means are attached on the middle plate for pushing the top plate in the first direction.Type: ApplicationFiled: May 29, 2002Publication date: June 19, 2003Inventors: Chia Hsiang Yang, Liu Sheng Tang, You Cai Yang, Tai Ping Chou, Zai Xing Wu
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Publication number: 20030015079Abstract: An improved floating punch-holder for a punching apparatus comprising an assembly of a chuck having an upper portion and a lower portion. The upper portion of the chuck is provided to be securely attached to the punching apparatus. The chuck is provided to hold a shank having an upper portion and a lower portion, the upper portion of the shank being held by the chuck and the lower portion of said shank is connected to a punch. The punch is adapted to cooperate with a die located below the punch and centered with the punch. A centering assembly is adapted to accommodate the upper portion of the shank and is provided to facilitate a precise alignment and centering of the punch with the die. Centering assembly is detachably mounted to the lower portion of the chuck and is adapted to retain the position of the shank centered, even when the shank is removed for servicing. A locking assembly is adapted to immobily lock the upper portion of the shank to the lower portion of the chuck.Type: ApplicationFiled: July 20, 2001Publication date: January 23, 2003Inventor: John Talarico
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Patent number: 6508155Abstract: Cast metal parts are created for use in making machinery. When these parts are formed, unwanted material remains in the openings of the parts. This material, called flash, must be removed. In the method of the present invention, the cast parts are placed on a platen of a trim press that has multi-part punches attached thereto that are configured to self-align with the openings in the cast part and operative to evenly remove the flash. The invention also relates to a punch that initially breaks through the flash with a stationary punch that removes a majority of the flash inside the opening of the cast part. Next, a moving or self-centering punch self-aligns to the opening in the cast part and operates to remove the remaining flash. The inventive punch may also include a mounting base for attachment of the multi-part punches to the plate or platen of the press.Type: GrantFiled: June 27, 2000Date of Patent: January 21, 2003Assignee: Honda Giken Kogyo Kabushiki KaishaInventor: Mark Phlipot
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Publication number: 20020178886Abstract: A trim press article handling apparatus includes a punch plate, a die plate, a plunger, and a receiver. The punch plate has a punch, and the die plate has a die cooperating in relative movement with the punch plate to sever articles from a thermoformable web. The plunger is carried by one of the punch plate and the die plate having a tapered advancing head. The receiver is carried by the other of the punch plate and the die plate having a tapered recess configured to receive the plunger. A tapered article locator provided within a thermoformed web also having articles therein is captured between the plunger and the receiver as the punch plate and die plate are brought together there about, thereby imparting alignment of an article in the web between the punch and the die. A method for aligning and severing articles from a web is also provided.Type: ApplicationFiled: July 22, 2002Publication date: December 5, 2002Inventor: Jere F. Irwin
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Publication number: 20020152868Abstract: A combination of a die retention pallet and a material cutting device for cutting material using blade-cut dies includes the device having a base, a pressing device mounted on and spaced from the base operative to exert force towards the base, and a pressing device engager operative to engage the pressing device and thereby drive the pressing device to exert force towards the base and the die retention pallet. The die retention pallet includes an open-top box having a base wall and at least two opposite side walls mounted on and extending upwards from the base wall, the die retention pallet dimensioned to fit within the material cutting device between the base and the pressing device of the material cutting device. The present invention also includes a die cover lid operative to cover a blade-cut die supported on the base wall of the die retention pallet.Type: ApplicationFiled: April 22, 2002Publication date: October 24, 2002Inventors: David Benes, Kelly Benes
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Patent number: 6463831Abstract: A precision punch and die device for punching holes in a ceramic substrate and method of assembling the device. The device comprises a punch which moves relative to a substrate for punching a hole in the substrate and a die assembly including one or more precision die plates and support plates for guiding a punch and punching a substrate.Type: GrantFiled: July 14, 2000Date of Patent: October 15, 2002Assignee: International Business Machines CorporationInventor: Ferdinand D. DiMaria
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Patent number: 6457392Abstract: A novel method and apparatus for producing an endless flexible seamed belt using a punch and die is disclosed. The punch and die have patterned edges in the form of a puzzle cut pattern with extremely small nodes and kerfs. The cutting tolerances of the patterned edges make it necessary to fix the punch with respect to the die so that there is no misalignment of the punch and die between cutting operations. This is accomplished by resiliently fixing the punch to the die, rather than having the punch attached to the force generating assembly as in normal punch and die assemblies. Belt material is positioned between a stock gap between the punch and die and the force generating assembly is activated to provide the cutting force. Once the belt material is cut, the cutting force is removed and the force generating assembly returns to its retracted position. There are two cutting edges on the punch and die so that a first end of one belt and a second end of another belt are formed in a single cutting operation.Type: GrantFiled: May 7, 2001Date of Patent: October 1, 2002Assignee: Xerox CorporationInventors: Edward L. Schlueter, Jr., Laurence J. Lynd, Donald W. Owens, Eric J. Smith, Alex Skirko, David Watro
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Patent number: 6453783Abstract: A novel method and apparatus for producing an endless flexible seamed belt using templates is disclosed. A first form of the template is a mask template with a template aperture in the form of a puzzle cut pattern to be used in combination with an excimer laser. The template is placed between the excimer laser source and the belt material to be cut. As the excimer laser traverses the width of the belt, the laser forms a puzzle cut pattern on the belt. A second form of the template is a punch and die having patterned edges in the form of a puzzle cut pattern with extremely small nodes and kerfs. The cutting tolerances of the patterned edges make it necessary to fix the punch with respect to the die so that there is no misalignment of the punch and die between cutting operations. This is accomplished by resiliently fixing the punch to the die, rather than having the punch attached to the force generating assembly as in normal punch and die assemblies.Type: GrantFiled: March 29, 2001Date of Patent: September 24, 2002Assignee: Xerox CorporationInventors: Robert C. U. Yu, William A. Hammond, Edward L. Schlueter, Jr., Constance J. Thornton
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Patent number: 6435067Abstract: A trim press article handling apparatus includes a punch plate, a die plate, a plunger, and a receiver. The punch plate has a punch, and the die plate has a die cooperating in relative movement with the punch plate to sever articles from a thermoformable web. The plunger is carried by one of the punch plate and the die plate having a tapered advancing head. The receiver is carried by the other of the punch plate and the die plate having a tapered recess configured to receive the plunger. A tapered article locator provided within a thermoformed web also having articles therein is captured between the plunger and the receiver as the punch plate and die plate are brought together there about, thereby imparting alignment of an article in the web between the punch and the die. A method for aligning and severing articles from a web is also provided.Type: GrantFiled: May 22, 2000Date of Patent: August 20, 2002Inventor: Jere F. Irwin
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Patent number: 6397715Abstract: A punch and die tool for cutting a slug from a sheet of material that is retained in the opening of the die and does not adhere to or follow the punch on its upward stroke, and a method for retaining a slug in a die, are disclosed. The die is formed with one or more irregularities or grooves on the edge of the die face so that the slug cut by the operation of the punch and die will have a burr on its edge. The burr causes the slug to lodge in the inside surface of the die and prevents the slug from following the punch on its upward stroke.Type: GrantFiled: November 19, 1999Date of Patent: June 4, 2002Assignee: Micron Technology, Inc.Inventor: Jay W. Roberts
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Patent number: 6324951Abstract: A system for punching and bundling metal sheets, particularly for electric machines, has a die for punching the metal sheets. A die plate cooperates with the die, and a shaft receives and stacks the punched metal sheets. A device separates the punched metal sheets stacked in the receiving shaft. The separating device has at least two wedge elements which penetrate at a predetermined height of the stack of punched metal sheets, into the metal sheet stack at least approximately perpendicularly to the longitudinal axis of the receiving shaft.Type: GrantFiled: October 15, 1999Date of Patent: December 4, 2001Assignee: Schuler Pressen GmbH & Co., KGInventor: Konrad Wegener
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Patent number: 6318223Abstract: A novel method and apparatus for producing an endless flexible seamed belt using templates is disclosed. A first form of the template is a mask template with a template aperture in the form of a puzzle cut pattern to be used in combination with an excimer laser. The template is placed between the excimer laser source and the belt material to be cut. As the excimer laser traverses the width of the belt, the laser forms a puzzle cut pattern on the belt. A second form of the template is a punch and die having patterned edges in the form of a puzzle cut pattern with extremely small nodes and kerfs. The cutting tolerances of the patterned edges make it necessary to fix the punch with respect to the die so that there is no misalignment of the punch and die between cutting operations. This is accomplished by resiliently fixing the punch to the die, rather than having the punch attached to the force generating assembly as in normal punch and die assemblies.Type: GrantFiled: January 28, 2000Date of Patent: November 20, 2001Assignee: Xerox CorporationInventors: Robert C. U. Yu, William A. Hammond, Edward L. Schlueter, Jr., Constance J. Thornton
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Patent number: 6311595Abstract: A novel method and apparatus for producing an endless flexible seamed belt using a punch and die is disclosed. The punch and die have patterned edges in the form of a puzzle cut pattern with extremely small nodes and kerfs. The cutting tolerances of the patterned edges make it necessary to fix the punch with respect to the die so that there is no misalignment of the punch and die between cutting operations. This is accomplished by resiliently fixing the punch to the die, rather than having the punch attached to the force generating assembly as in normal punch and die assemblies. Belt material is positioned between a stock gap between the punch and die and the force generating assembly is activated to provide the cutting force. Once the belt material is cut, the cutting force is removed and the force generating assembly returns to its retracted position. There are two cutting edges on the punch and die so that a first end of one belt and a second end of another belt are formed in a single cutting operation.Type: GrantFiled: September 26, 1996Date of Patent: November 6, 2001Assignee: Xerox CorporationInventors: Edward L. Schlueter, Jr., Laurence J. Lynd, Donald W. Owens, Eric J. Smith, Alex Skirko, David Watro
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Publication number: 20010025557Abstract: A compound punching apparatus for providing a substrate having half of the perforations formed from one major surface of the substrate and the other half of the perforations formed from the opposite major surface. The arrangement of the punches create equal and opposite stress forces in the substrate that essentially cancel each other out to provide a product meeting exacting planarity requirements. The compound punching apparatus includes two diametrically opposed dies and punching tools, a feed system, a drive system and a frame.Type: ApplicationFiled: June 7, 2001Publication date: October 4, 2001Inventors: Carlton G. Jenkins, David R. Hurst
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Patent number: 6272957Abstract: Disclosed is a flex die punching apparatus for forming an aperture in at least one sheet of material. There is a flexible, extrudable platen which, upon exertion of a force against it, extrudes at least a portion of at least one sheet of material through an aperture of a die. The flexible, extrudable platen may have a punch feature, corresponding to the shape and position of the die aperture, which assists in the extruding of the flexible, extrudable platen through the die aperture and also in the formation of the aperture in the sheet of material. In another embodiment of the invention, there may be a second die wherein the at least one sheet of material is placed between the first and second dies to form the aperture in the sheet of material.Type: GrantFiled: September 8, 2000Date of Patent: August 14, 2001Assignee: International Business Machines CorporationInventors: William Dale Carbaugh, Jr., Lester Wynn Herron, Mark William Kapfhammer, Mark Joseph LaPlante, David Clifford Long, Nabil Amir Rizk, James Robert Wylder
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Publication number: 20010008099Abstract: A punching apparatus is provided which can of punch a non-circular holes at a predetermined position of a work piece. In the punching apparatus for punching a hole by means of a punch integrated into any one of the moving part of a press working machine or the supporting part of the press working machine, and a die integrated with the other one of the moving part and the supporting part; each of the punch and the die has plurality of planes to be fitted with datum planes of a fitting jig. The punching unit for the punching apparatus comprises a punch, a die, and a fitting jig for positioning the punch and the die with respect to each other, wherein each of the punch and the die has plurality of faces for fitting and the fitting jig has datum planes to be fitted with the planes for fitting of the punch and the die.Type: ApplicationFiled: January 16, 2001Publication date: July 19, 2001Applicant: Yamaha CorporationInventors: Toru Ishii, Shinobu Kawase
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Publication number: 20010006016Abstract: A method and apparatus for detecting performance of an apparatus for punching holes in a substrate, ensuring hole quality and/or minimizing or eliminating damage to the films during the hole punching process.Type: ApplicationFiled: February 23, 2001Publication date: July 5, 2001Inventors: Donald W. Henderson, Edward F. Helinski
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Publication number: 20010001937Abstract: A combination of a die retention pallet and a material cutting device for cutting material using blade-cut dies includes the device having a base, a pressing device mounted on and spaced from the base operative to exert force towards the base, and a pressing device engager operative to engage the pressing device and thereby drive the pressing device to exert force towards the base and the die retention pallet. The die retention pallet includes an open-top box having a base wall and at least two opposite side walls mounted on and extending upwards from the base wall, the die retention pallet dimensioned to fit within the material cutting device between the base and the pressing device of the material cutting device. The present invention also includes a die cover lid operative to cover a blade-cut die supported on the base wall of the die retention pallet.Type: ApplicationFiled: January 11, 2001Publication date: May 31, 2001Inventors: David Benes, Kelly Benes
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Patent number: 6119555Abstract: A precision punch and die device for punching holes in a ceramic substrate and method of assembling the device. The device comprises a punch which moves relative to the substrate for punching a hole in the substrate and a die assembly including one or more precision die plates and support plates for guiding the punch and punching the substrate.Type: GrantFiled: May 7, 1997Date of Patent: September 19, 2000Assignee: International Business Machines CorporationInventor: Ferdinand D. DiMaria
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Patent number: 6116127Abstract: Disclosed is a flex die punching apparatus for forming an aperture in at least one sheet of material. There is a flexible, extrudable platen which, upon exertion of a force against it, extrudes at least a portion of at least one sheet of material through an aperture of a die. The flexible, extrudable platen may have a punch feature, corresponding to the shape and position of the die aperture, which assists in the extruding of the flexible, extrudable platen through the die aperture and also in the formation of the aperture in the sheet of material. In another embodiment of the invention, there may be a second die wherein the at least one sheet of material is placed between the first and second dies to form the aperture in the sheet of material.Type: GrantFiled: July 15, 1999Date of Patent: September 12, 2000Assignee: International Business Machines CorporationInventors: William Dale Carbaugh, Jr., Lester Wynn Herron, Mark William Kapfhammer, Mark Joseph LaPlante, David Clifford Long, Nabil Amir Rizk, James Robert Wylder
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Patent number: 6070507Abstract: A package is provided with a lid and container that are heat sealed together. A multi-ply sheet material is provided for being thermoformed to define the container which has a tapering wall and bulge-resistant bottom end. Prior to thermoforming the container from the sheet, the sheet is heated with oval pads on a plurality of plates which are arranged in a configuration to facilitate control of the sheet temperature. A plug is used in the thermoforming process to contact the sheet and position the sheet within a die. A lid sheet is heat sealed to the container sheet over the thermoformed containers so as to produce a pair of spaced-apart, annular bead heat seals. The package is completed by severing the sealed-together sheets at the periphery of the container with a punch and die set that produces and clean, smooth cut surface.Type: GrantFiled: March 3, 1997Date of Patent: June 6, 2000Assignee: Abbott LaboratoriesInventors: Lori J. Mihalov, Lewis H. Sita, Todd A. Stevens, David C. Ulstad, W. George Zeitler
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Patent number: 6063228Abstract: An apparatus for sticking a film to a lead frame has a punch moving up and down for punching a film, a die for placing the film to be punched, and a heating plate for heating a lead frame. A punched film with a predetermined shape is applied on the lead frame and thermally compressed and adhesively attached on a lead portion of the lead frame. The die is additionally provided with a buffer layer on the top plane of the die for relaxing compressing stress but increasing tensile stress put to the film at the punching step so that a punched film is prevented from producing cracks on the cutting end thereof.Type: GrantFiled: April 23, 1996Date of Patent: May 16, 2000Assignee: Hitachi Cable, Ltd.Inventors: Toshi Sasaki, Teruyuki Watahiki, Takaharu Yonemoto
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Patent number: 5979034Abstract: A method for manufacturing a tape cartridge includes the steps of forming reel shafts, roller shafts, and tape guides, and the like on a base plate, mounting tape reels on the reel shafts and belt guide rollers on the roller shafts, and the like, placing a drive belt on the belt guide rollers, winding a magnetic tape on the tape reels, securing a cover to the base plate, and forming a marking hole for positional identification in the magnetic tape wound on the tape reels.Type: GrantFiled: March 19, 1996Date of Patent: November 9, 1999Assignee: Sony CorporationInventors: Shintaro Higuchi, Hiroyuki Honma