Iron Containing Catalyst Patents (Class 518/719)
  • Patent number: 9441165
    Abstract: The temperature control system is provided with a lower heat removing unit which is disposed at the bottom of a reactor inside which an exothermic reaction takes place and through which a liquid coolant is flowed, and an upper heat removing unit which is disposed in the reactor further above from the lower heat removing unit and through which the liquid coolant is flowed, recovering reaction heat inside the reactor and controlling a temperature inside the reactor. The lower heat removing unit is supplied with the liquid coolant which is adjusted for temperature by a first temperature adjustment unit, and the upper heat removing unit is supplied with the liquid coolant which is adjusted for temperature by a second temperature adjustment unit different from the first temperature adjustment unit.
    Type: Grant
    Filed: March 15, 2012
    Date of Patent: September 13, 2016
    Assignees: Japan Oil, Gas and Metals National Corporation, INPEX CORPORATION, JX Nippon Oil & Energy Corporation, Japan Petroleum Exploration Co., Ltd., COSMO OIL CO., LTD., NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD.
    Inventor: Shinya Arai
  • Patent number: 9126876
    Abstract: Effect Fischer-Tropsch synthesis of lower olefins by converting a syngas feedstream at a temperature within a range of from 300° C. to no more than 400° C. using a supported, iron-based catalyst under a total system pressure of at least 2 megapascals with a volumetric ratio of hydrogen to carbon monoxide of at least 3:1 with markedly lower coking rates than attainable at a total system pressure of less than 2 megapascals.
    Type: Grant
    Filed: February 10, 2012
    Date of Patent: September 8, 2015
    Assignee: Dow Global Technologies LLC
    Inventors: Krijn Pieter de Jong, Adrianus Koeken, Matthijs Ruitenbeek
  • Publication number: 20150141238
    Abstract: Nanocatalysts and methods of using the same to obtain aromatic hydrocarbon compounds from a source of carbon atoms and a source of hydrogen atoms in a single reaction step is provided. The catalyst comprises an Fe/Fe3O4 nanocatalyst that may be supported on a non-reactive support material such as a zeolite or alumina CO2 and H2 are preferred sources of carbon and hydrogen atoms for the reaction. The aromatic hydrocarbon compounds produced are suitable for direct usage as fuel without need for further refining.
    Type: Application
    Filed: January 23, 2015
    Publication date: May 21, 2015
    Inventors: Hongwang Wang, Stefan H. Bossmann, Donghai Wang, Deryl L. Troyer, Tej Shrestha
  • Patent number: 8962703
    Abstract: Iron/carbon (Fe/C) nanocomposite catalysts are prepared for Fischer-Tropsch synthesis reaction. A preparation method includes steps of mixing iron hydrate salts and a mesoporous carbon support to form a mixture, infiltrating the iron hydrate salts into the carbon support through melt infiltration of the mixture near a melting point of the iron hydrate salts, forming iron-carbide particles infiltrated into the carbon support through calcination of the iron hydrate salts infiltrated into the carbon support under a first atmosphere, and vacuum-drying the iron-carbide particles after passivation using ethanol. Using such catalysts, liquid hydrocarbons are produced.
    Type: Grant
    Filed: June 24, 2013
    Date of Patent: February 24, 2015
    Assignee: Korea Institute of Energy Research
    Inventors: Jichan Park, Heon Jung, Hotae Lee, Jungil Yang, Donghyun Chun, Sungjun Hong
  • Publication number: 20150025160
    Abstract: A new process for light-olefins production is disclosed. The process comprises the step of contacting syngas with a iron-based catalyst at a temperature in the range from 250° C. to 350° C. and at a pressure in the range from 10 bar to 40 bar. By so doing a production of light olefins with a selectivity of at least 80% is obtained.
    Type: Application
    Filed: October 9, 2014
    Publication date: January 22, 2015
    Applicant: Casale SA
    Inventor: Cristina Ferrini
  • Publication number: 20140360917
    Abstract: This invention relates to a method of preparing an iron carbide/carbon nanocomposite catalyst containing potassium for high temperature Fischer-Tropsch (FT) synthesis reaction and the iron carbide/carbon nanocomposite catalyst prepared thereby, and a method of manufacturing a liquid hydrocarbon using the same and a liquid hydrocarbon manufactured thereby, wherein a porous carbon support is uniformly impregnated with an iron hydrate using melt infiltration, and potassium is also supported together via various addition processes, including a pre-addition process of a potassium salt which is ground upon impregnation with the iron hydrate, or a mid- or post-addition process of a potassium solution using incipient wetness impregnation after impregnation with the iron hydrate.
    Type: Application
    Filed: December 6, 2013
    Publication date: December 11, 2014
    Inventors: Ji Chan PARK, Heon Jung, Ho Tae Lee, Jung II Yang, Dong Hyun Chun, Sung Jun Hong
  • Publication number: 20140296357
    Abstract: Provided are a support for supporting a metal, a metal-supported catalyst, a methanation reaction apparatus, and a method relating thereto that realize effective methanation of carbon monoxide. The support for supporting a metal includes a carbonized material obtained by carbonizing raw materials containing an organic substance and a metal, in which the support is used for supporting a metal that exhibits a catalytic activity for a methanation reaction of carbon monoxide. The metal-supported catalyst includes: a support formed of a carbonized material obtained by carbonizing raw materials containing an organic substance and a metal; and a metal that exhibits a catalytic activity for a methanation reaction of carbon monoxide, the metal being supported on the support.
    Type: Application
    Filed: November 1, 2012
    Publication date: October 2, 2014
    Applicant: National University Corporation gunma University
    Inventors: Jun-ichi Ozaki, Hiroki Takahashi, Takuya Takahashi, Naokatsu Kannari, Rieko Kobayashi, Naoto Saito
  • Patent number: 8809225
    Abstract: An iron-based Fischer-Tropsch catalyst comprising magnetite and characterized by integrable X-ray diffraction reflections corresponding to (311), (511), (440), and (400), such that the relative intensity of the (400) reflection to the (300) reflection is less than about 39%. A method of preparing an activated iron-based Fischer-Tropsch catalyst by providing a precipitated catalyst comprising oxides including at least iron oxide; and activating the precipitated catalyst to provide the activated iron-based Fischer-Tropsch catalyst, wherein activating the precipitated catalyst comprises exposing the precipitated catalyst to an activation gas and increasing the temperature from a first temperature to a second temperature at a ramp rate, whereby the ratio of the intensity of the (400) reflection of the activated iron-based Fischer-Tropsch catalyst to the intensity of the (311) reflection thereof is less than 38%.
    Type: Grant
    Filed: October 15, 2012
    Date of Patent: August 19, 2014
    Assignee: Rentech, Inc
    Inventor: Karl C. Kharas
  • Publication number: 20140213669
    Abstract: A method and an apparatus is disclosed that uses a gas lift tubing arrangement to produce synthetic hydrocarbon related products. Using the Fischer Tropsch process as an example, the tubing is packed with a suitable catalyst and then hydrogen and carbon monoxide are injected into the top of the tubing in a fashion similar to a gas lift process. As the gases travel past the catalyst, synthetic hydrocarbons are formed and heat is rejected. The synthetic hydrocarbons and water flow out of the bottom of the tubing and travel up the annulus to the surface. In some embodiments, this process is carried out in a producing well or a in producing riser. In a producing well or a producing riser, the production from the well which flows up the annulus cools the synthetic hydrocarbon derived products. In additional and alternate embodiments, this process can be used in non-flowing wells.
    Type: Application
    Filed: March 15, 2013
    Publication date: July 31, 2014
    Inventor: Robert P. Herrmann
  • Publication number: 20140194542
    Abstract: Catalytic process for the partial conversion of a gaseous mixture containing carbon monoxide and hydrogen into a mixture of hydrocarbons, including bringing the said gaseous mixture into contact with a solid catalyst, the solid catalyst having a porous support with a composite material including SiC and a titanium carbide and/or a titanium oxide, and an active phase. The support is prepared in the form of grains, beads, or extrudates, or in the form of cylinders or sheets of cellular foam.
    Type: Application
    Filed: May 31, 2012
    Publication date: July 10, 2014
    Inventors: Francis Luck, Charlotte Pham, Patrick Nguyen, Cuong Pham-Huu, Benoit De Tymowski
  • Patent number: 8703830
    Abstract: Disclosed is a process for the production of lower olefins by the conversion of a feed stream comprising carbon monoxide and hydrogen, and catalysts as used therein, such as a Fischer-Tropsch process. By virtue of the invention, lower olefins can be formed from synthesis gas, with high selectivity, and low production of methane. The catalysts used herein comprise an ?-alumina support, and a catalytically active component that comprises iron-containing particles dispersed onto the support in at least 1 wt. %. The majority of the iron-containing particles is in direct contact with the ?-alumina and is well-distributed thereon. Preferably, the iron-containing particles have an average particle size below 30 nm, and most preferably below 10 nm. The supported catalysts not only show a high selectivity, but also a high catalyst activity and chemical and mechanical stability.
    Type: Grant
    Filed: October 25, 2010
    Date of Patent: April 22, 2014
    Assignee: Netherlands Organisation for Scientific Research (Advanced Chemical Technologies for Sustainability)
    Inventors: Hirsa Maria Torres Galvis, Johannes Hendrik Bitter, Krijn Pieter de Jong
  • Patent number: 8658554
    Abstract: A catalyst support which may be used to support various catalysts for use in reactions for hydrogenation of carbon dioxide including a catalyst support material and an active material capable of catalyzing a reverse water-gas shift (RWGS) reaction associated with the catalyst support material. A catalyst for hydrogenation of carbon dioxide may be supported on the catalyst support. A method for making a catalyst for use in hydrogenation of carbon dioxide including application of an active material capable of catalyzing a reverse water-gas shift (RWGS) reaction to a catalyst support material, the coated catalyst support material is optionally calcined, and a catalyst for the hydrogenation of carbon dioxide is deposited on the coated catalyst support material. A process for hydrogenation of carbon dioxide and for making syngas comprising a hydrocarbon, esp. methane, reforming step and a RWGS step which employs the catalyst composition of the present invention and products thereof.
    Type: Grant
    Filed: October 28, 2010
    Date of Patent: February 25, 2014
    Assignee: The United States of America, as represented by the Secretary of the Navy
    Inventors: Robert W. Dorner, Heather D. Willauer, Dennis R Hardy
  • Publication number: 20140024727
    Abstract: Effect Fischer-Tropsch synthesis of lower olefins by converting a syngas feedstream at a temperature within a range of from 300° C. to no more than 400° C. using a supported, iron-based catalyst under a total system pressure of at least 2 megapascals with a volumetric ratio of hydrogen to carbon monoxide of at least 3:1 with markedly lower coking rates than attainable at a total system pressure of less than 2 megapascals.
    Type: Application
    Filed: February 10, 2012
    Publication date: January 23, 2014
    Applicant: DOW GLOBAL TECHNOLOGIES LLC
    Inventors: Krijn Pieter de Jong, Adrianus Koeken, Matthijs Ruitenbeek
  • Publication number: 20140018455
    Abstract: This invention provides a phosphide catalyst for syngas conversion and the production method and use thereof, more specifically, to a catalyst for converting a syngas raw material into oxygenates, comprising one or more metallic Fe, Co, Ni and their phosphides, the production method of the catalyst and its use in the reaction of converting a syngas raw material into hydrocarbons and oxygenates. According to the invention, a catalyst for converting H2/CO into hydrocarbons and oxygenates, supported by SiO2 or Al2O3 and comprising one or more metallic Fe, Co, Ni and their phosphides under certain reaction temperatures and pressures is provided. The catalysts are consisted of two parts of an active component and a support. The active component is a mixture consisted of one or more of metallic Fe, Co, Ni and their phosphides. The support is selected from SiO2 or Al2O3.
    Type: Application
    Filed: July 12, 2012
    Publication date: January 16, 2014
    Inventors: Yunjie Ding, Xiangen Song, Weimiao Chen, Li Yan, Yuan Lv
  • Patent number: 8618016
    Abstract: Iron- and manganese-containing heterogeneous catalyst, and a process for producing it, including the following steps: thermal decomposition of gaseous iron pentacarbonyl to give carbonyl iron powder having spherical primary particles; treatment of carbonyl iron powder with hydrogen, resulting in the metallic spherical primary particles at least partly agglomerating; surface oxidation of the iron particles to form iron oxide; contacting the particles with an aqueous solution of a manganese compound; drying in the presence of oxygen and subsequent calcination in the absence of oxygen, resulting in oxygen-comprising manganese compounds on the particles; and finally reaction of these with the iron oxide to form a mixed oxide of the formula MnxFe3-xO4, where 0<x?2. Process for preparing olefins by reacting carbon monoxide with hydrogen in the presence of a catalyst, wherein the abovementioned iron- and manganese-comprising heterogeneous catalyst is used as catalyst.
    Type: Grant
    Filed: November 5, 2010
    Date of Patent: December 31, 2013
    Assignee: BASF SE
    Inventors: Jochen Steiner, Kerem Bay, Vera Werner, Jürgen Amann, Stefan Bunzel, Claudia Moβbacher, Joachim Müller, Ekkehard Schwab, Markus Weber
  • Publication number: 20130341242
    Abstract: Iron/carbon (Fe/C) nanocomposite catalysts are prepared for Fischer-Tropsch synthesis reaction. A preparation method includes steps of mixing iron hydrate salts and a mesoporous carbon support to form a mixture, infiltrating the iron hydrate salts into the carbon support through melt infiltration of the mixture near a melting point of the iron hydrate salts, forming iron-carbide particles infiltrated into the carbon support through calcination of the iron hydrate salts infiltrated into the carbon support under a first atmosphere, and vacuum-drying the iron-carbide particles after passivation using ethanol. Using such catalysts, liquid hydrocarbons are produced.
    Type: Application
    Filed: June 24, 2013
    Publication date: December 26, 2013
    Inventors: Jichan PARK, Heon JUNG, Hotae LEE, Jungil YANG, Donghyun CHUN, Sungjun HONG
  • Patent number: 8614164
    Abstract: Iron- and copper-containing heterogeneous catalyst, and a process for producing it, including the following steps: thermal decomposition of gaseous iron pentacarbonyl to give carbonyl iron powder having spherical primary particles; treatment of carbonyl iron powder with hydrogen, resulting in the metallic spherical primary particles at least partly agglomerating; surface oxidation of the iron particles to form iron oxide; contacting the particles with an aqueous solution of a copper compound; drying in the presence of oxygen and subsequent calcination in the absence of oxygen, resulting in oxygen-comprising copper compounds on the particles; and finally reaction of these with the iron oxide to form a mixed oxide of the formula CuxFe3-xO4, where 0<x?1. Process for preparing olefins by reacting carbon monoxide with hydrogen in the presence of a catalyst, wherein the abovementioned iron- and copper-comprising heterogeneous catalyst is used as catalyst.
    Type: Grant
    Filed: November 4, 2010
    Date of Patent: December 24, 2013
    Assignee: BASF SE
    Inventors: Jochen Steiner, Kerem Bay, Vera Werner, Jürgen Amann, Stefan Bunzel, Claudia Moβbacher, Joachim Müller, Ekkehard Schwab, Markus Weber
  • Patent number: 8614258
    Abstract: Use a transition metal-containing, Keggin-type heteropoly compound as a catalyst to convert synthesis gas to an alcohol, especially a C1-C6 alcohol.
    Type: Grant
    Filed: September 26, 2011
    Date of Patent: December 24, 2013
    Assignee: Dow Global Technologies LLC
    Inventors: Palanichamy Manikandan, Sreenivasa Rao, David G. Barton
  • Patent number: 8608824
    Abstract: Integrated process, in which pure carbonyl iron powder (CIP) is prepared by decomposition of pure iron pentacarbonyl (IPC) in a plant A, carbon monoxide (CO) liberated in the decomposition of the IPC is used in plant A for the preparation of further CIP from iron or is fed to an associated plant B for the preparation of synthesis gas or is fed to an associated plant C for the preparation of hydrocarbons from synthesis gas, and the CIP prepared in plant A is used as catalyst or catalyst component in an associated plant C for the preparation of hydrocarbons from synthesis gas from plant B.
    Type: Grant
    Filed: September 2, 2009
    Date of Patent: December 17, 2013
    Assignee: BASF SE
    Inventors: Jochen Steiner, Ekkehard Schwab, Andreas Keller, Otto Watzenberger, Ulrich Gräβle, Manfred Julius
  • Publication number: 20130324624
    Abstract: Preparation of a catalyst comprising at least one metal from group VIII said process comprising stabilization of an oxide support, by impregnation of said oxide support, rapid drying, calcination of impregnated and dried oxide support, stabilization stage being followed at least once by impregnation of stabilized oxide support, drying of stabilized and impregnated oxide support operating in a fluidized bed in the presence of a gas, said support being subjected to a temperature rise ramp of between 0.5 and 5° C./min to attain a temperature of between 50 and 170° C., the residence time of said support once the drying temperature is reached being between 20 and 180 min, and calcination of said dried impregnated stabilized oxide support.
    Type: Application
    Filed: May 30, 2013
    Publication date: December 5, 2013
    Applicant: IFP Energies nouvelles
    Inventors: Sylvie MAURY, Fabrice DIEHL, Adrien BERLIET, Joseph LOPEZ
  • Publication number: 20130324623
    Abstract: The present invention concerns a process for the preparation of a catalyst comprising an active phase comprising at least one metal from group VIII selected from cobalt, nickel, ruthenium and iron, alone or as a mixture, and an oxide support which can be used in a Fischer-Tropsch synthesis process comprises at least once the linked sequence of a stage for impregnation of said oxide support, a drying stage in which said impregnated oxide support is entrained by means of a gas, said impregnated oxide support being subjected in said stage to a temperature rise ramp of between 250 and 600° C./min, the residence time of said impregnated oxide support in said drying stage being between 1 second and 1 minute, and a stage for calcination of said dried impregnated oxide support. The invention also concerns a Fischer-Tropsch synthesis process using the catalyst prepared according to the preparation process.
    Type: Application
    Filed: May 28, 2013
    Publication date: December 5, 2013
    Inventors: Sylvie MAURY, Fabrice DIEHL, Adrien BERLIET, Joseph LOPEZ
  • Patent number: 8598239
    Abstract: Use a transition metal-containing, Anderson-type heteropoly compound catalyst to convert synthesis gas to an oxygenate, especially an alcohol that contains from one carbon atom to six carbon atoms.
    Type: Grant
    Filed: September 26, 2011
    Date of Patent: December 3, 2013
    Assignee: Dow Global Technologies LLC
    Inventors: Palanichamy Manikandan, David G. Barton, Dean M. Millar
  • Publication number: 20130245138
    Abstract: A process for preparing olefins by reaction of carbon monoxide with hydrogen in the presence of a an iron-comprising heterogeneous catalyst produced by the following steps: thermal decomposition of gaseous iron pentacarbonyl to give carbonyl iron powder having spherical primary particles; treatment of carbonyl iron powder with hydrogen, resulting in the metallic spherical primary particles at least partially forming agglomerates; contacting the agglomerates with iron pentacarbonyl; and thermal decomposition of the iron pentacarbonyl to give at least predominantly pore-free and void-free secondary particles.
    Type: Application
    Filed: March 1, 2013
    Publication date: September 19, 2013
    Applicant: BASF SE
    Inventors: Jochen Steiner, Kerem Bay, Ekkehard Schwab, Ralf Böhling
  • Publication number: 20130210935
    Abstract: A method of operating a process for catalytically converting one or more reactants to one or more products using a fluid bed reactor containing a catalyst which deactivates over time includes, during a catalyst campaign, in a step A, gradually increasing an operating temperature of the reactor to counteract the negative effect of catalyst deactivation on a conversion rate of the one or more reactants. The operating temperature is not allowed to exceed a selected maximum operating temperature. Thereafter, in a step B, catalyst is added which has the tendency to increase the conversion rate of the one or more reactants into the reactor, and the operating temperature of the reactor is reduced to counteract to at least some extent the effect of the added catalyst on the conversion rate of the one or more reactants. The operating temperature remains above a selected minimum operating temperature during step B. Steps A and B are repeated until the end of the catalyst campaign or until the end of a production run.
    Type: Application
    Filed: October 10, 2011
    Publication date: August 15, 2013
    Inventor: Herman Gerhardus Nel
  • Patent number: 8506910
    Abstract: A process and system for producing high octane fuel from carbon dioxide and water is disclosed. The feedstock for the production line is industrial carbon dioxide and water, which may be of lower quality. The end product can be high octane gasoline, high cetane diesel or other liquid hydrocarbon mixtures suitable for driving conventional combustion engines or hydrocarbons suitable for further industrial processing or commercial use. Products, such as dimethyl ether or methanol may also be withdrawn from the production line. The process is nearly emission free and reprocesses all hydrocarbons not suitable for liquid fuel to form high octane products. The heat generated by exothermic reactions in the process is fully utilized as is the heat produced in the reprocessing of hydrocarbons not suitable for liquid fuel.
    Type: Grant
    Filed: April 20, 2012
    Date of Patent: August 13, 2013
    Assignee: CRI EHF
    Inventors: Shwetank Singh, Omar Freyr Sigurbjornsson, Kim-Chinh Tran
  • Patent number: 8481602
    Abstract: My process does not convert natural gas into compressed natural gas, does not convert natural gas into liquified natural gas but uses 2 new chemical formulas to convert natural gas into synthetic gasolines or into synthetic diesels. After producing CO through a technology of partial combustion , my process improves Fischer-Tropsch process using CH4 instead of H2, following 2 new chemical equations and adding salt, NaCl, to an iron, FeO, catalyst or to any other catalyst capable of generating hydrocarbons. Instead of producing a large variety of synthetic hydrocarbons like other processes do, my process delivers only synthetic gasolines following 5 CH4+2 CO=C7H16+2 H2O or only synthetic diesels following 11 CH4+5 CO=C16H34+5 H2O thanks to the addition of salt to an iron catalyst or to any other catalyst. No oil refining needed. Because natural gas is the cleanest hydrocarbon, my process produces clean synthetic gasolines or clean synthetic diesels.
    Type: Grant
    Filed: May 17, 2011
    Date of Patent: July 9, 2013
    Inventor: Robert Gagnon
  • Patent number: 8455556
    Abstract: A process for the preparation of a packed bed comprising an iron enriched cobalt catalyst for use in a Fischer-Tropsch reaction, the process comprising the steps of: (a) providing a packed bed with one or more catalyst particles comprising metallic cobalt; (b) contacting a part of the catalyst particle(s) in the packed bed with an iron containing compound. The process is preferably conducted in situ which conveniently results in an iron containing cobalt catalyst with a higher C5+ selectivity. In certain preferred embodiments the concentration of iron increases towards the surface of the resulting catalyst particles whereas the cobalt concentration is constant which further increases the selectivity of the catalyst to producing C5+ hydrocarbons.
    Type: Grant
    Filed: July 12, 2007
    Date of Patent: June 4, 2013
    Assignee: Shell Oil Company
    Inventors: Ralph Haswell, Carolus Matthias Anna Maria Mesters, Heiko Oosterbeek, Thomas Joris Remans, Marinus Johannes Reynhout
  • Patent number: 8410018
    Abstract: Iron-comprising heterogeneous catalyst and a process for producing it, which comprises the steps of thermal decomposition of gaseous iron pentacarbonyl to give carbonyl iron powder having spherical primary particles, treatment of carbonyl iron powder with hydrogen, resulting in the metallic spherical primary particles at least partially forming agglomerates, contacting the agglomerates with iron pentacarbonyl, and thermal decomposition of the iron pentacarbonyl to give at least predominantly pore-free and void-free secondary particles.
    Type: Grant
    Filed: November 4, 2010
    Date of Patent: April 2, 2013
    Assignee: BASF SE
    Inventors: Jochen Steiner, Kerem Bay, Ralf Böhling, Ekkehard Schwab
  • Patent number: 8395004
    Abstract: The present invention relates to a process for producing light olefins from a synthesis gas with significantly improved conversion and selectivity for C2-C4 light olefins in general and propylene in particular, as compared to a conventional process, through a sequential two-step process comprising preparing olefin compounds from a synthesis gas in the presence of an iron catalyst by the Fischer-Tropsch reaction followed by cracking the olefin compounds in the presence of a zeolite catalyst.
    Type: Grant
    Filed: September 22, 2008
    Date of Patent: March 12, 2013
    Assignee: Korea Research Institute of Chemical Technology
    Inventors: Ki-won Jun, Yun-Jo Lee, Jong-Wook Bae, Jo Yong Park
  • Patent number: 8394862
    Abstract: A unique process and catalyst is described that operates efficiently at low pressures for the direct production of a high cetane diesel type fuel or diesel type blending stock from stoichiometric mixtures of hydrogen and carbon monoxide. This invention allows for, but is not limited to, the economical and efficient production high quality diesel type fuels from small or distributed fuel production plants that have an annual production capacity of less than 100 million gallons per year by eliminating traditional hydrocracking and other costly upgrading processes. This catalytic process is ideal for distributed diesel fuel production plants such as biomass to fuel production plants and stranded natural gas to diesel fuel production plants, and other applications that require optimized economics based on supporting distributed feedstock resources.
    Type: Grant
    Filed: November 10, 2010
    Date of Patent: March 12, 2013
    Assignee: Pacific Renewable Fuels, Inc.
    Inventors: Robert Schuetzle, Dennis Schuetzle, David De Villiers
  • Publication number: 20130046033
    Abstract: A new process for light-olefins production is disclosed. The process comprises the step of contacting syngas with a iron-based catalyst at a temperature in the range from 250° C. to 350° C. and at a pressure in the range from 10 bar to 40 bar. By so doing a production of light olefins with a selectivity of at least 80% is obtained.
    Type: Application
    Filed: May 6, 2011
    Publication date: February 21, 2013
    Applicant: Casale Chemicals SA
    Inventor: Cristina Ferrini
  • Publication number: 20120208903
    Abstract: The invention relates to a method for converting carbon dioxide to methane. The method comprises exposing carbon dioxide adsorbed on a nanoporous silicate matrix to light in the presence of a source of carbon dioxide and a source of hydrogen for a time and under conditions sufficient to convert carbon dioxide to methane. The matrix contains at least one photochromic metal oxide entity, and contains a C1 impurity site. The light has a wavelength of about 437 nm to about 1200 nm.
    Type: Application
    Filed: August 20, 2010
    Publication date: August 16, 2012
    Applicant: Research Foundation Of City University of New York
    Inventor: Harry D. Gafney
  • Publication number: 20120122674
    Abstract: The present invention relates to petrochemistry and gas chemistry, and discloses a support for catalysis of exothermic processes, particularly the Fischer-Tropsch process, methanol synthesis, hydrogenation and purification of exhaust gases. The support comprises metallic aluminium in the form of a mixture of dispersed powders of flaky and spherical aluminium and the support is in the form of pellets, preferably cylinders, tablets, balls, obtained by extrusion, pelletization, tabletting, rounding or liquid molding. The catalyst prepared on the support comprises an active metal selected from the group consisting of Co, Fe, Ni, Ru, Rh, Pt, Pd, Cu and mixtures thereof.
    Type: Application
    Filed: August 3, 2010
    Publication date: May 17, 2012
    Applicant: INFRA TECHNOLOGIES LTD.
    Inventors: Vladimir Zalmanovich Mordkovich, Lilia Vadimovna Sineva, Igor Grigorievich Solomonik, Vadim Sergeevich Ermolaev, Eduard Borisovich Mitberg
  • Publication number: 20120029096
    Abstract: The present invention relates to a hydrocarbon synthesis catalyst comprising in its unreduced form a) Fe as catalytically active metal, b) an alkali metal and/or alkaline-earth metal in an alkali metal- and/or alkaline-earth metal-containing promoter, the alkali metal, c) and a further promoter comprising, or consisting of, one or more element(s) selected from the group of boron, germanium, nitrogen, phosphorus, arsenic, antimony, sulphur, selenium and tellurium, to a process for the synthesis of a hydrocarbon synthesis catalyst, to a hydrocarbon synthesis process which is operated in the present of such a catalyst and to the use of such a catalyst in a hydrocarbon synthesis process.
    Type: Application
    Filed: December 4, 2009
    Publication date: February 2, 2012
    Applicants: SASOL WAX GMBH, SASOL TECHNOLOGY (PTY.) LIMITED
    Inventors: Reinier Crous, Tracy Carolyn Bromfield, Sharon Booyens
  • Publication number: 20120016042
    Abstract: The present invention concerns a catalyst for carrying out hydrocarbon synthesis starting from a mixture comprising carbon monoxide and hydrogen, the active phase of which comprises at least one metal from group VIII deposited on a support formed by at least one oxide, in which said metal from group VIII is selected from the group constituted by cobalt, nickel, ruthenium or iron, and in which said catalyst has an atomic ratio (Co/Al)not ground/(CO/Al)ground, measured by X-ray photo-emission spectroscopy, in the range 1 to 12. The invention also concerns the catalyst preparation process and its use.
    Type: Application
    Filed: July 12, 2011
    Publication date: January 19, 2012
    Applicants: IFP Energies nouvelles, ENI S.p.A.
    Inventors: Sylvie Maury, Christele Legens, Loic Sorbier, Fabrice Diehl, Joseph Lopez, Lars Fischer
  • Publication number: 20110269853
    Abstract: This invention relates to a hydrocarbon synthesis process. More particularly, but not exclusively, this invention relates to a Fischer Tropsch Process employing an activated catalyst and to the use of such an activated catalyst, wherein the Fischer Tropsch Process conditions favour the attainment of a low acid selectivity. More particularly the invention relates to a three-phase low temperature Fischer Tropsch (LTFT) process wherein a feed of H2 and CO are converted to hydrocarbons and possible oxygenates thereof by contacting the H2 and CO in the presence of an iron-based Fischer Tropsch catalyst in a reaction zone, wherein the molar ratio of H2:CO in the feed is from 0.5 and less than 1.
    Type: Application
    Filed: August 5, 2008
    Publication date: November 3, 2011
    Applicant: SASOL TECHNOLOGY (PTY) LIMITED
    Inventors: Johannes Jacobus Huyser, Matthys Josephus Janse Van Vuuren
  • Publication number: 20110263726
    Abstract: A process for selective oxidative dehydrogenation of a hydrogen-containing CO mixed gas, comprising contacting a hydrogen-containing CO mixed gas raw material with at least one catalyst entity having an increased activity gradient disposed in a reactor under at least one reaction condition chosen from a reaction temperature ranging from 100 to 300° C., a volume space velocity ranging from 100 to 10000 h?1, and a reaction pressure ranging from ?0.08 to 5.0 MPa, wherein the molar ratio of oxygen to hydrogen in the raw material ranges from 0.5:1 to 5:1.
    Type: Application
    Filed: April 15, 2011
    Publication date: October 27, 2011
    Inventors: Juntao Liu, Siqin Li, Linna Zhang, Lei Li, Jun Kuai
  • Patent number: 8022108
    Abstract: Novel methods of treating a Fischer-Tropsch product stream with an acid are disclosed. Such methods are capable of removing contamination from the Fischer-Tropsch product stream such that plugging of the catalyst beds of a subsequent hydroprocessing step is substantially reduced.
    Type: Grant
    Filed: July 2, 2003
    Date of Patent: September 20, 2011
    Assignee: Chevron U.S.A. Inc.
    Inventors: Lucy M. Bull, Donald L. Kuehne, William L. Schinski, Philippus Rudolf Heydenrich, Richard O. Moore, Jr., Quintin John Beukes, Gianni Guilio Eligio Bacco Rodriquez
  • Publication number: 20110201702
    Abstract: A ferrihydrite catalyst composition can comprise a ferrihydrite of a structural promoter metal, a chemical promoter metal and potassium to form an amorphous nanoparticulate. The ferrihydrite catalyst can be formed by dissolving an iron salt, a structural promoter metal salt and a chemical promoter metal salt in water to form an aqueous iron solution. A ferrihydrite solid can be precipitated from the aqueous iron solution by addition of a precipitating agent under conditions such that the ferrihydrite solid is a nanoparticulate. A potassium can be incorporated into the ferrihydrite solid to form a ferrihydrite catalyst precursor. The ferrihydrite catalyst precursor can be calcined to form the ferrihydrite catalyst. A synthesis gas can be readily converted to a fuel product by contacting the ferrihydrite catalyst with the synthesis gas under reaction conditions sufficient to form a fuel product mixture.
    Type: Application
    Filed: August 16, 2010
    Publication date: August 18, 2011
    Inventors: Sumit Bali, Garima Bali, Edward M. Eyring, Richard D. Ernst, Ronald J. Pugmire
  • Publication number: 20110178189
    Abstract: This invention relates to a Fischer Tropsch process using a catalyst activated in accordance with the invention. More particularly the invention relates to a three phase Low Temperature Fischer Tropsch process wherein CO and H2 are converted to hydrocarbons and possibly oxygenates thereof by contacting syngas including CO and H2 in the presence of an iron based Fischer Tropsch catalyst, wherein the ratio of H2:CO in the feed is between 2.5 and 1, and wherein the iron based Fischer Tropsch catalyst is activated according to the steps of: (a) providing an iron catalyst including iron in a positive oxidation state; and (b) contacting the iron catalyst in a reactor with a reducing gas selected from CO and a combination of H2 and CO; at a temperature of at least 245° C. and below 280° C.; at a reducing gas pressure of above 0.5 MPa and not more than 2.2 MPa; and at a GHSV of total gas fed to the reactor of at least 6000 ml(N)/g cat/h, thereby reducing the iron that is in a positive oxidation step in the catalyst.
    Type: Application
    Filed: August 5, 2008
    Publication date: July 21, 2011
    Inventors: Johannes Jacobus Huyser, Riaan Bekker, Janse Van Vuuren, Ryno Kotze
  • Patent number: 7947747
    Abstract: A joint process for preparing alcohol/ether mixtures, alcohol/hydrocarbon mixtures and synthesizing ammonia is disclosed. In particular, a process of converting CO and CO2 present in the feed gas of ammonia synthesis, comprising H2 and N2 as major components, into useful co-products is disclosed. The process is characterized in that the alcohol/ether forming reaction is firstly carried out by using a copper series catalyst, then the alcohol/hydrocarbon forming reaction is carried out by using an iron series catalyst, the individually formed alcohol/ether and alcohol/hydrocarbon products are separated by water cooling and condensing, and discharged into corresponding storage tanks, and the remaining gas, in which the amount of CO and CO2 is less than or equal to 10 ppm, is fed into the ammonia synthesis system.
    Type: Grant
    Filed: February 19, 2003
    Date of Patent: May 24, 2011
    Inventors: Dingzhong Xie, Fengyu Dai, Yong Feng, Chunyang Li
  • Publication number: 20110112204
    Abstract: Iron—comprising heterogeneous catalyst and a process for producing it, which comprises the following steps: I. thermal decomposition of gaseous iron pentacarbonyl to give carbonyl iron powder having spherical primary particles, II. treatment of carbonyl iron powder obtained in step I with hydrogen, resulting in the metallic spherical primary particles at least partially agglomerating, III. contacting of the agglomerates (=secondary particles) with iron pentacarbonyl, IV. thermal decomposition of the iron pentacarbonyl applied in step III to give at least predominantly pore- and void-free secondary particles. Process for preparing olefins by reaction of carbon monoxide with hydrogen in the presence of a catalyst, with the abovementioned iron-comprising heterogeneous catalyst being used as catalyst.
    Type: Application
    Filed: November 4, 2010
    Publication date: May 12, 2011
    Applicant: BASF SE
    Inventors: JOCHEN STEINER, Kerem Bay, Ralf Böhling, Ekkehard Schwab
  • Publication number: 20110054049
    Abstract: The invention relates to a method for chemical-looping redox combustion on an active mass including a binder, in form of a fluidized-bed catalytic cracking catalyst containing silica and alumina, and a metal oxide active phase. The active mass is obtained by impregnating metal salts on a new or used catalytic cracking catalyst. Advantageously, the invention applies to the sphere of CO2 capture.
    Type: Application
    Filed: April 29, 2009
    Publication date: March 3, 2011
    Inventors: Arnold Lambert, Thierry Gauthier
  • Patent number: 7776932
    Abstract: A process for the production of liquid hydrocarbons by the Fischer-Tropsch process comprises a step a) for generating a synthesis gas, a step b) for Fischer-Tropsch synthesis, a step c) for condensing the gaseous effluent obtained during step b), a step d) for separating the effluent condensed during step c) to obtain a gaseous effluent enriched in carbon monoxide and hydrogen, and a step e) for recycling at least a portion of the enriched gaseous effluent obtained during step d) to the Fischer-Tropsch synthesis step b), characterized in that: 1) two molar ratio of concentrations, A1 and A2, are determined between the hydrogen and the carbon monoxide (H2/Co), A1 being the value of said ratio in the supply to the synthesis step b), and A2 being the value of said ratio in any one of the gaseous effluents obtained during steps b) to e); 2) comparing ratios A1 and A2; and 3) adjusting the concentrations of hydrogen and/or carbon monoxide in the synthesis gas to keep the difference between the two ratios A1 and
    Type: Grant
    Filed: May 17, 2005
    Date of Patent: August 17, 2010
    Assignees: Institut Francais du Petrole, ENI S.p.A.
    Inventors: Marie-Claire Marion, Eric Lemajre, Jean-Marc Schweitzer
  • Publication number: 20100168259
    Abstract: The present invention is directed towards a precursor for a Fischer-Tropsch catalyst comprising a catalyst support, cobalt or iron on the catalyst support and one or more noble metals on the catalyst support, wherein the cobalt or iron is at least partially in the form of its carbide in the as-prepared catalyst precursor, a method for preparing said precursor and the use of said precursor in a Fischer-Tropsch process.
    Type: Application
    Filed: February 29, 2008
    Publication date: July 1, 2010
    Inventors: Tiancun Xiao, Yangdong Qian
  • Patent number: 7683006
    Abstract: A method for transforming at least a part of the catalyst precursor hematite into x-carbide (Fe5C2) and ??-carbide (FeC2.2) without a large amount of fines generation. This method slows the transformation of the hematite to iron carbides by reducing the partial pressure of the synthesis gas by inert gas dilution. The activation time is about three to about five hours.
    Type: Grant
    Filed: March 27, 2009
    Date of Patent: March 23, 2010
    Assignee: Rentech, Inc.
    Inventors: Dennis L. Yakobson, Elijah C. Philipp, Mark S. Bohn
  • Patent number: 7655704
    Abstract: This invention relates to a high temperature Fischer-Tropsch (HTFT) hydrocarbon synthesis process comprising the conversion of a feed of H2 and at least one carbon oxide to hydrocarbons containing at least 30% on a mass basis hydrocarbons with five or more carbon atoms (hereinafter referred to as C5+ compounds). The conversion is carried out in the presence of an alkali-promoted iron hydrocarbon synthesis catalyst, and the process is characterised therein that the reaction mixture formed during the conversion contains less than 0.02 mol alkali per 100 g iron, and that the H2:carbon oxide molar ratio in the feed of H2 and carbon oxide is at least 2.
    Type: Grant
    Filed: April 15, 2003
    Date of Patent: February 2, 2010
    Assignee: Sasol Technology (Proprietary) Ltd.
    Inventors: Frederick Gideon Botes, Tracy Carolyn Bromfield
  • Patent number: 7598295
    Abstract: According to the present invention there is provided the use of a source of chromium in combination with a precipitated iron catalyst in a high temperature Fischer-Tropsch process to convert CO and H2 to hydrocarbons and possibly oxygenates thereof. In the process CO and H2 are contacted with the source of chromium in combination with the precipitated iron catalyst in a high temperature Fischer-Tropsch reaction. The invention also relates to the use of a source of chromium in the preparation of a precipitated iron catalyst for use in high temperature Fischer-Tropsch process and to a precipitated iron catalyst suitable for use in a high temperature Fischer-Tropsch process which contains a source of chromium.
    Type: Grant
    Filed: November 18, 2004
    Date of Patent: October 6, 2009
    Assignee: Sasol Technology (PTY) Limited
    Inventors: Tracy Carolyn Bromfield, Rentia Visagie
  • Publication number: 20090203804
    Abstract: This invention relates to a process for the production of aldehydes/alcohols and alkyl benzene. According to the invention, a hydrocarbon feed stream containing olefins and paraffins having an average number of carbon atoms from 10 to 18 per molecule, typically derived from the condensation product of a Fischer-Tropsch reaction is subjected to a hydroformylation reaction to provide a hydroformylation product containing aldehydes/alcohols and paraffins. An aldehyde/alcohol product is separated from the paraffins in the hydroformylation product to provide an aldehyde/alcohol product stream and a paraffin stream. The paraffin stream separated from the hydroformylation product is then subjected to a dehydrogenation reaction to form a dehydrogenation product containing olefins and paraffins, and the dehydrogenation product is subjected to an alkylation reaction to convert olefins to alkyl benzene.
    Type: Application
    Filed: August 31, 2006
    Publication date: August 13, 2009
    Inventors: Ivan Philip Greager, James Christoffel Crause
  • Patent number: 7560496
    Abstract: The invention relates to a catalytically active composition for the selective methanation of carbon monoxide which comprises at least one element selected from the group consisting of ruthenium, rhodium, nickel and cobalt as active component and a support material based on carbon. The invention further provides for the use of this catalytically active composition for the selective methanation of carbon monoxide and in the production of hydrogen for fuel cell applications.
    Type: Grant
    Filed: January 19, 2006
    Date of Patent: July 14, 2009
    Assignee: BASF Aktiengesellschaft
    Inventors: Christian Kuhrs, Markus Hoelzle, Till Gerlach, Michael Hesse