Abstract: A method and apparatus for configuring a current carrying and current sensing configuration using a rigid magnetically permeable guide core extending between facing first and second guide ends, the first and second ends of the core defining a sensing gap having a sensing dimension therebetween, an internal surface of the core forming a core space, the method including sliding a segment of a conductor through the sensing gap and into the core space such that the conductor extends through the core space, attaching a flux sensor to a clip member and mounting the clip member within the sensing space such that the sensor is within the sensing space.

Abstract: A method for fabricating an electrically isolated MEMS device is provided that uses surface fabrication techniques to form a conductive stationary MEMS element, and a movable MEMS element spaced apart from the conductive stationary MEMS element. The movable element includes a nonconductive base which provides for electrical isolation between a plurality of conductive members extending from the base. Modifications to the basic process permit the incorporation of a wafer-level cap which provides mechanical protection to the movable portions of the device.

Abstract: A system and method is provided for monitoring the operating condition of a pump by evaluating fault data encoded in the instantaneous current of the motor driving the pump. The data is converted to a frequency spectrum which is analyzed to create a fault signature having fault attributes relating to various fault conditions associated with the pump. The fault signature is then input to a neural network that operates in conjunction with a preprocessing and post processing module to perform decisions and output those decisions to a user interface. A stand alone module is also provided that includes an adaptive preprocessing module, a one-shot unsupervised neural network and a fuzzy based expert system to provide a decision making module that operates with limited human supervision.

Abstract: A method of determining a type of touch plane operator input device comprises sensing the impedance across first and second terminals of a touch plane operator input device to distinguish the touch plane operator input device as being one of at least two different types of touch plane operator input devices. A method of processing an input from a touch plane operator input device comprises determining a first location of a first touch on the touch plane operator input device; determining a second location of a second touch on the touch plane operator input device; comparing the first and second locations to obtain an indication of an amount of difference between the first and second locations; and determining whether the indication of the amount of difference exceeds a predetermined amount. These steps are performed by discrete logic circuitry that provides an event notification to a microprocessor when the indication of the amount of difference exceeds the predetermined amount.

Abstract: A part measurement system includes a press machine, a part measurement sensor, a part forming rail, and a press controller. The press machine includes a lower die coupled to an upper die, wherein the lower die includes a top surface supporting a strip of material to be formed into a part after a stripper plate coupled to the upper die contacts the strip of material. The part measurement sensor is located in the lower die and measures a critical dimension of the part while the part is in the lower die. The part forming rail is coupled to the lower die. The forming rail and the upper die form the critical dimension of the part. The press controller is coupled to the press machine and the sensor. The controller processes a measurement signal from the part measurement sensor of the critical dimension of the part, compares the measurement signal to a predetermined threshold value, and generates a command signal to the press machine to adjust the forming rail based on the measurement signal.

Abstract: A method for manufacturing worm shafts for a gearbox. The method comprises using a common worm shaft blank to produce worm gears for all of the gear ratios of a family of gearboxes. The common worm shaft blank has a defined outer diameter. The method may comprise establishing an axial pitch to enable the worm shaft to be adapted with a thread to produce a desired gearbox ratio using the common worm shaft blank. The method may comprise adapting the common worm shaft blank to produce the worm shaft thread for the desired gear ratio. The system comprises a family of gearboxes having a plurality of gear ratios. The worm shafts for each of the gearboxes is adapted from a worm shaft produced from a common worm shaft blank. The worm shafts may all have the same outer diameter at the thread.

Abstract: A method and system are provided for executing a control function or program which minimizes or overcomes the shortcomings of conventional systems. The invention allows a user of a distributed control system to place one or more control devices into a step mode, wherein the devices will execute a specified number of iterations of their internal logic or control programs, or execute such programs for a specified time period, and then stop or suspend execution. The user may then perform system diagnostics, for example, by interrogating certain modules to obtain output and input values, etc. The system may then be further iterated and the method repeated, so as to enable the identification of logic programming and/or hardware problems in a system.

Abstract: The invention comprises a modem apparatus adapted to provide full messaging and communications interface between a control device and a communications medium such as a telephone line. The modern can comprise an interface adapted to communicate directly with a control system device, such as a programmable logic controller (PLC), using a communications protocol compatible with the normal network communications used in a distributed control system. The apparatus advantageously interfaces directly with unmodified control system devices, providing the ability to send and receive messages from remote devices or personnel via a communications medium. The invention also comprises a control system including a modem device providing full communications between a control device and remote personnel and/or devices.

Abstract: The present invention provides for a system and method for facilitating cooling of a totally enclosed motor. A first thermal barrier is coupled to a first end bracket and is operable to insulate bearings from internal heat produced by the motor. Either an external fan located opposite the drive end of the motor, an externally mounted blower, or free ambient air convection may be employed to provide cooling air to the motor. An air deflector is coupled to the drive end of the motor to capture the cooling air and direct it as high velocity air over the first end bracket thereby keeping the bearings supported within the first end bracket cool. Alternatively, an external fan may be coupled to the drive end of the motor to provide cooling air to the first end bracket.

Abstract: An improved raster engine adapted to render video data from a frame buffer to one of a plurality of disparate displays is disclosed which comprises an integral bounded video signature analyzer, a hardware cursor apparatus supporting dual scanned displays, programmatic support for multiple disparate display types, multi-mode programmable hardware blinking, programmable multiple color depth digital display interface, and programmable matrix controlled grayscale generation.

Abstract: A method and system for processing timers are presented in which a plurality of unordered timer lists may be kept according to timer duration. At least one timer list is processed selectively according to a counter associated with the timer list. The method and system reduce the processing overhead associated with timers via the selective processing of the list, and further result in little or no overhead increase as the number of active timers increases. A system is also provided for processing timers, which may include multiple timer lists.

Abstract: The present invention provides for a test system having a test executive software system for performing tests on units under test. The test executive software system includes a test kernel component that provides control through a generic interface to the test executive software. Test components, instrument components, support objects and a test system interface component are communicatively coupled to the test kernel component. The instrument components can be written as a dynamically linked library (DLL) file so that the instrument component can be broken into basic functional modules associated with the particular instrument type. Each instrument component supports operation in both live mode and virtual mode, so that testing can be performed in both normal mode and simulation mode. Virtual mode allows instruments to be inserted and removed without impacting test applications that do not utilize them, thereby reducing tester downtime.

Abstract: A connector system is provided in which a branch connector may be secured in a pre-wired power and data network. The branch connector is designed to interface with existing network connections to provide at least one additional interface point for added or temporary devices. The connector may be designed to interface with existing connectors in a manner similar to existing cable assemblies, and may present sockets or similar interfaces which are substantially identical to the interface to which the connector is applied. Expanded network connectivity is thus provided for additional devices or temporary devices, such as programming, logging, system configuration and troubleshooting, and similar applications.

Abstract: A fuse block for cabinet mounting provides a shaft that may exit a side of the cabinet to be received by a handle mounted on that side. A finger attached to the inner cabinet door provides for an interlock by engaging with a bolt communicating with the shaft preventing inadvertent opening of the cabinet when the fuse block is connected to power and/or connecting the fuse block to power when the cabinet door is open.

Abstract: A technique for separating the stator leads of an electric motor during the manufacturing process. The technique comprises a system having a lead gathering assembly, a lead separator, and a drive mechanism. The lead gathering assembly is adapted to gather together a plurality of stator windings extending from a stator. The lead separator having a plurality of teeth adapted to separate a stator winding from the plurality of stator windings gathered together by the lead gathering assembly. The drive mechanism is adapted to drive the lead separator into the plurality of stator windings. The lead separator has teeth to separate each of the stator windings gathered together by the lead gathering assembly.

Abstract: An electromechanical machine includes a stator fixed with respect to a housing structure and a rotor fixed with respect to a driven shaft. The stator includes a magnetically permeable core having a plurality of parallel winding slots containing conductive windings. Coilheads are located at opposite axial ends of the magnetically permeable core where the windings turn to extend down a parallel winding slot. The motor is equipped with an electrostatic shield arrangement to reduce capacitive coupling between the stator and rotor during operation. The shield arrangement comprises a grounded conductive layer separated from the conductive windings of the stator by an insulative layer of cured resin material. Preferably, the conductive layer may be formed of a conductive paint.

Abstract: A highly reliable industrial control system provides for the processing of redundant control signals on as little as a single serial network without overloading the network by preprocessing input signals for coincidence and sending only the coincidence signal either periodically or on a change of state. Further compression of sent data is realized by extracting a reduced subset of transmission states from the input signals and transmitting only the transmission states.

Abstract: A system and method for a linear motor for driving a plurality of stages along a path are provided. The linear motor system includes a plurality of armature windings arranged to form a path, such as may be straight, curved, opened or closed. The stages include motor magnets that provide a magnet field. An encoder sensor is connected for movement with the stages so as to sense relative movement between the stages and the path. The encoder sensor further is operative to provide an encoder signal having an electrical characteristic indicative of relative movement between the stages and the path.

Abstract: A monitoring and protection system includes monitoring modules configurable with multiple alarm, alert or response parameters. The configuration parameters may be user set to allow for adaptation of the monitoring modules to specific applications. In one implementation, a vibration monitor receives signals from sensors or transducers and derives vibrational data based upon the received signals. The alarm configuration may include multiple levels or limits for various speed or frequency bands.

Abstract: A switching apparatus is provided for a fuse block that is disposed in a cabinet. The switching apparatus enables a user to connect and disconnect the fuse block from its power source when the interior of the cabinet is accessed. Locking mechanisms are provided to prevent the power supply from being reconnected to the fuse block 50 until cabinet door is closed, and the switching apparatus is turned on.