Abstract: A steer-sensitive jounce bumper and bump plate are adapted for use with a steerable hydraulic strut. The jounce bumper is a generally tubular member formed from a compressible material having a pattern of predetermined indentations formed in its lower end. The jounce bumper is mounted about a piston rod of the strut and secured to a mount assembly. A bump plate having a series of alignment pins is mounted to an upper end of the strut. As a wheel assembly is steered, the bump plate is rotated so that misalignment occurs between the pins and the indentations. When misaligned, compression of the jounce bumper is reduced, thereby reducing the compression stroke of the strut.

Abstract: The present actuator includes an inner cylinder closed at one end by an end cap and concentrically mounted in a reservoir tube. A fluid reservoir is formed between the inner cylinder and the reservoir tube. A piston is slidably mounted in the Y inner cylinder, dividing an interior volume of the inner cylinder into first and second chambers. A hollow piston rod is secured at its lower end to the piston and extends beyond the inner cylinder. A separator tube is mounted on the end cap and extends through the piston and into the piston rod to provide a fluid conduit from the reservoir to an external source of controlled pressurized fluid.

Abstract: A rear composite impact beam includes front, rear, top and bottom walls formed from glass fibers encapsulated by a resin. Longitudinal ductile reinforcing members are provided at the intersections of the front wall with the top and bottom walls to enhance flexural strength in a region of the impact beam which receives predominantly tension loads during impact. If desired, similar longitudinal ductile reinforcing members are provided at the intersections of the rear wall with the top and bottom walls and retained by the resin to enhance flexural strength at a region of the impact beam which receives predominately compression loads during impact. If desired, a reinforcing web of woven ductile strands can be provided in at least the rear wall and encapsulated by the resin.

Abstract: An energy-absorbing bumper assembly includes an impact beam having a front vertical wall with a central inwardly projecting channel. A molded energy absorber formed as a multi-sectioned cellular unit includes mounting towers integrally formed with the unit. Resilient tabs on the mounting towers spring outwardly into complementary openings in the channel when the mounting towers are inserted into the channel, thereby removably attaching the energy absorber to the impact beam.

Abstract: An electro-hydraulic valve assembly includes a center pole mounting an electric solenoid assembly and slidably received in a valve boss. The solenoid assembly controls the fluid pressure in a chamber defined in the center pole. Fluid in the chamber is biased against a deflectable disc which controls fluid flow through the valve assembly. Control of electric current to the solenoid assembly controls fluid pressure in the chamber and, thus, fluid flow through the valve assembly. When utilized with a damper and a controller, the present valve assembly provides continuously variable damping in real time.

Abstract: A jounce bumper and dust shield subassembly includes a washer having an annular opening for receiving a piston rod of a damper. A jounce bumper includes an axial bore for receiving the piston rod and top and bottom surfaces. A resilient collar is provided on the top surface of the jounce bumper. A dust shield includes a body and a planar end surface having an annular opening for receiving the piston rod. The planar end surface of the dust shield is placed against a lower surface of the washer so that their respective openings are aligned. The collar of the jounce bumper is inserted through the dust shield and the openings of the dust shield and washer to trap the planer end surface between the jounce bumper and the washer, thereby forming a subassembly.

Abstract: The present invention includes a mounting assembly for securing an energy absorber unit to vehicular support. A collar having a hub portion is secured to the energy absorber. The hub portion includes at least one circumferential ramp and flange. A mounting plate having at least one tab is secured to the vehicular support. As the collar is placed adjacent the mounting plate, the ramp is rotated into a slip fit with the tab. Preferably, a locking projection of the mounting plate is received in an opening on the flange of the collar to prevent inadvertent rotation of the collar out of a secured position. Also, an alignment key and notch can be formed on the mounting plate and collar, respectively, to facilitate proper orientation of the collar during installation.

Abstract: A mounting system incorporating a hydraulic torque strut provides torsional damping and noise suppression of vehicle engine vibrations. The strut includes a first mount connected to the engine and a second mount connected to the frame of the vehicle. A rod rigidly connects the two mounts together. One or both of the mounts is a hydraulic mount. The hydraulic mount includes an elastomeric body that is connected to a mounting member and forms a cavity filled with damping liquid. An integral partition divides the cavity into two chambers. An orifice track in the partition provides fluid communication between the two chambers. Passage of damping liquid through the orifice track provides damping action. Further, in order to provide decoupling for vibration isolation and noise suppression, a spool-type decoupler is mounted for reciprocal movement in the opening in the partition.

Abstract: The hydraulic mount assembly includes a hollow body connected to a pair of mounting members. A resilient diaphragm closes the hollow body thereby forming a closed cavity that is filled with damping liquid. A partition divides the cavity into primary chamber and secondary chambers. An orifice track and a decoupler passage are provided in the partition to communicate with both the primary and secondary chambers. A tiered decoupler is positioned for limited reciprocal movement in the decoupler passage. The tiered decoupler includes a plate, that is received and held for limited reciprocal movement within an annular groove in the partition. A pair of plungers that are interconnected by slide rods extending through apertures in the plate and reciprocate in tandem with respect to the plate. This relative reciprocal movement between the plate and plungers generates laminar flow around the decoupler during transition in response to high frequency vibrations for a reduced dynamic rate and smoother/quieter operation.

Abstract: A "soft" knuckle for a vehicular suspension system provides additional compliance in the fore/aft, and vertical directions while maintaining desirable high stiffness in the lateral, steer and camber directions. The present spindle and knuckle assembly permit the kinematics and stiffness o a suspension system to maximize handling without compromising impact isolation. Thus, the present invention decouples handling and impact isolation requirements of a suspension system. The present invention can be adapted for both driven and undriven wheels, and thus can be used at any location in either a front or rear wheel drive vehicle.

Abstract: A non-steerable shock absorber includes a steer-sensitive valve assembly placed in the lower working chamber of an inner cylinder in series with a compression valve. A linkage is provided between a turnable steering knuckle and the steer-sensitive valve assembly to vary the damping characteristics of the shock absorber based on a steering motion of a vehicle's wheels.

Abstract: An adjustable stabilizer bar assembly includes a housing rotatably mounting a stabilizer bar in a first bore. A second bore in the housing slidably receives an actuation pin. A plurality of dowels are slidably provided between the first and second bores. As the actuation pin is slid into the housing, selected dowels are forced into respective grooves on the stabilizer bar, thereby ratcheting the stabilizer bar toward a limited rotational range. Sensors and a driver may input data to a controller to selectively position the actuation pin, thereby providing a desired degree of roll resistance.

Abstract: An assembly and a method for quickly mounting a damper to a support structure in a vehicle includes an upper mount assembly mounted on a piston rod of a damper prior to assembly of the damper to a mounting tower. As the piston rod is guided through an opening in the mounting tower, a resilient ring is compressed until it passes through the opening. When the ring clears the opening, it expands radially outwardly to a diameter greater than the diameter of the opening, thereby quickly mounting the piston rod and damper to the vehicle.

Abstract: An automotive bumper includes a closed cross section impact bar having at least one open end. An insert formed as a plurality of interconnected molded cells is received in the open end and spans the distance between front and rear walls of the impact bar. A positioning rib prevents overtravel of the insert and tuning bumps are provided to create an interference fit between the insert and the impact bar. An energy absorber can be mounted on the impact bar and fitted with the positioning rib of the insert.

Abstract: A piston and rod subassembly is reciprocally mounted in a piston tube subassembly. A transfer tube is concentrically mounted in the rod and is in fluid communication with a pressurized source of fluid. A solenoid valve subassembly provides real time damping of relatively high frequency inputs by opening and closing a bypass channel formed in the actuator. Relatively low frequency inputs are actively controlled as fluid passes to and from the pressurized source of fluid. An outer body tube includes a fluid trapping chamber to prevent leakage from the actuator.

Abstract: A method for varying the damping force of a hydraulic damper in a vehicular suspension system includes rotatably fixing a reciprocable piston slidably mounted in a fluid-filled cylinder to the vehicular body and rotatably fixing the cylinder to a steerable wheel assembly. A variable flow fluid bypass is provided between upper and lower chambers of the cylinder. As the wheel assembly is steered, the bypass is opened and closed to vary fluid flow between the chambers and thus vary the damping force of the damper.

Abstract: A hydraulic damper includes an internal accumulator for storing and dissipating energy resulting from a fluid pressure spike inside the damper. A housing is mounted on a piston rod above a reciprocable piston. A compressible medium is stored in the housing. A valve assembly controls the flow of fluid into and out of the accumulator. When a sudden fluid pressure rise occurs, the medium compresses to store the energy. When the pressure rise dissipates, fluid exits the accumulator as the medium expands.

Abstract: A self-adjustment mechanism for a brake system includes a first sprag clutch seated in a support. An eccentric serves as an inner race for the first sprag clutch and as an outer race for a second sprag clutch. A timing assembly serves as an inner race for the second sprag clutch and includes first and second spaced-apart pins projecting from a surface. An arm is pivotally connected to the timing assembly and positioned between the pins. A brake apply cam engages a first end of the arm so that it pivots with respect to the timing assembly. As the arm pivots, a brake apply piston is engaged. A pivot center of the arm is selectively rotated by the eccentric to maintain the phase relationhip of the cam and the brakepack as the plates wear.

Abstract: A reciprocable rod link is mounted in the housing and connected to a stabilizer bar. A gear rack is provided on an outer surface of the rod link. A drive gear is rotatably mounted in the housing and meshed with the gear rack. A controller operates a drive unit to vary the resistance of the drive gear, and thus the direction and length of travel of the rod link.

Abstract: A hydraulic damper for use with a vehicular suspension system includes a reciprocating piston rod and piston in an inner cylinder. A piston valving means is carried by the piston and controls the flow of fluid between upper and lower chambers of the inner cylinder. A base valving assembly controls the flow of fluid from the inner cylinder to a reservoir. A slotted control plate is rotationally fixed with resepct to the piston in the lower chamber adjacent the base valving assembly. As the vehicle is steered, rotation of the inner cylinder and base valve assembly selectively aligns the slotted control plate to vary flow between the control plate and the base valve assembly, thereby providing steer-sensitive damping.