Abstract: Predetermined limits are attained for the peak loads encountered when a composite assembly of workpieces is secured with a swaged collar fastener, by disposing cavities in the cylindrical wall of the fastener collar to receive material flow during the swaging operation. Rotation between the collar and pin of the fastener is precluded by disposing abutting portions on the pin, which interface against the swaged material of the collar. Fastener cost reductions are achieved by decreasing the volume of a post-swage scrap portion on the pin and by concurrently fabricating grooves thereon with a rolling die, for various functional purposes. Swaging tool malfunction is avoided by eliminating land surfaces adjacent to grooves on the pin through which pull is applied thereto with the tool.

Abstract: The torque and angular displacement transducers in a controlled wrench apparatus are relocated to reduce the problems encountered therewith from the harsh physical environment experienced by such transducers in conventional designs. In one preferred embodiment, both the torque and angular displacement transducers are located at remote locations from the movable elements of the wrench mechanism and are each housed in a conventional hydraulic fitting to be more readily replaceable for maintenance purposes, as compared to the transducers of conventional designs.

Abstract: This invention relates to a nickel-cobalt alloy comprising the following elements in percent by weight:______________________________________ Carbon about 0-0.05 Molybdenum about 6-11 Iron about 0-1 Titanium about 0-6 Chromium about 15-23 Boron about 0.005-0.020 Columbium about 1.1-10 Aluminum about 0.4-4.0 Cobalt about 30-60 Nickel balance ______________________________________the alloy having an electron vacancy number, N.sub.v, defined by N.sub.v =0.61 Ni+1.71 Co+2.66 Fe+4.66 Cr+5.66 Mo wherein the respective chemical symbols represent the effective atomic fractions of the respective elements present in the alloy, the value not exceeding the value N.sub.v =2.82-0.017 W.sub.Fe, wherein W.sub.Fe is the percent by weight of iron in the alloy.In one aspect, the alloy of the present invention is preferably finally cold worked at ambient temperature to a reduction in cross-section of at least 5% and up to about 40%, although higher levels of cold work may be used with some loss of thermomechanical properties.

Abstract: This invention relates to novel permanent magnet alloy compositions and high energy permanent magnets comprising from about 0.5 to about 27 atomic percent R wherein R is at least one rare earth element including Y and Sc, from about 0.1 to about 53 atomic percent A wherein A is at least one actinide element, and the balance being at least one metal wherein at least about 50 weight percent of the balance is at least one metal selected from the group consisting of Fe, Co, Ni, and Mn. Preferably, R is from about 12 to about 18 atomic percent and R is a rare earth element selected from the group consisting of Sm, Nd, Pr, and Dy. It is also preferred that A is from about 1.5 to about 5.1 atomic percent and A is an actinide element selected from the group consisting of Ac, Th, Pa and U. The balance is preferably at least about 90 weight percent of Fe and/or Co, and further comprises from about 0.1 to about 10 weight percent of Zr and/or Cu.

Abstract: The present invention relates to the preparation of permanent magnet materials of the Iron-Boron-Rare Earth type.

Abstract: A method of measuring the load in a member subjected to longitudinal stress, a load measuring device and a fastener tightening device using the method of measuring, a load indicating member and a load indicating fastener for use in conjunction with the method of measuring, a method of making the load indicating fastener, a method of tightening the load indicating fastener and a transducer for instrumenting a load bearing member are each disclosed and claimed. A thin piezoelectric sensor consisting of a piezoelectric film sandwiched between two thin electrodes is permanently mechanically and acoustically coupled to the upper surface of a member and is used to determine the length, tensile load, stress, or other tensile load dependent characteristic of the member by ultrasonic techniques.

Abstract: Short thread rolling dies for forming a thread on a cylindrical body are disclosed comprising a face having a working configuration formed thereon for producing a thread on the cylindrical body with the face comprising a ramp surface inclined upwardly from a full form forward portion of the die to a height of from about one-third to about one-half thread depth and a dwell surface extending from the ramp surface to a finish portion of the die. The dwell surface has a length of from about two to about three times the circumference of the cylindrical body.

Abstract: A method of measuring the load in a member subjected to longitudinal stress, a load measuring device and a fastener tightening device using the method of measuring, a load indicating member and a load indicating fastener for use in conjunction with the method of measuring, a method of making the load indicating fastener, a method of making the load indicating fastener, a method of tightening the load indicating fastener and a transducer for instrumenting a load bearing member are each disclosed and claimed. A thin piezoelectric sensor consisting of a piezoelectric film sandwiched between two thin electrodes is permanently mechanically and acoustically coupled to the upper surface of a member and is used to determine the length, tensile load, stress, or other tensile load dependant characteristic of the member by ultrasonic techniques.

Abstract: A self-locking fastener having a bearing surface comprising a plurality of sets of serrations arranged to penetrate a workpiece such that while a resistance to the loosening of the fastener from the workpiece is created the marring of the workpiece surface is minimized. Use of the fastener is particularly advantageous if the workpiece consists of soft materials such as cast-aluminum or non-heat treated carbon steels. Each set of serration, when viewed as a profile, includes a downwardly inclined surface, a relatively deeper serration and a relatively shallower intermediate serration. The intermediate serration controls the depth of the penetration into a workpiece.

Abstract: A method of tightening and a tightening system using the method. The method includes the steps of providing pulse with modulated waveforms from an inverter, driving an AC induction motor by the waveforms in a highspeed low torque mode or a low speed high torque mode or causing the motor to stop, by controlling the inverter to vary the pulse width of the waveforms, and driving a fastening device by the AC induction motor.

Abstract: A blind fastener assembly suitable for use in joint assemblies including advanced composite material workpieces. The blind fastener assembly includes a core pin having an enlarged head, an expander having a head and a tapered nose portion and being mounted to the core pin, and a frangible sleeve mounted to the core pin between the enlarged head and the expander. The blind fastener assembly is insertable through aligned holes in the workpieces so that the head of the expander abuts the accessible side of the workpiece. Relative longitudinal movement of the core pin and the expander nut causes the sleeve to expand over the tapered nose and to break into two pieces, one of the two pieces expanding over the other of the two pieces to provide a large bearing surface on the blind side of the workpieces.

Abstract: A backing fixture is arranged for use with a pull gun to crimp eyelet type inserts under extemporaneous field conditions. When the desired crimping force is less than the force output of the pull gun, the backing fixture is modified with a spring to limit the crimping force. By compressing the spring prior to crimping operations, its size is decreased and by incorporating means for varying the magnitude of pre-crimp spring compression, the crimping force is made adjustable.

Abstract: The torque and angular displacement transducers in a yield threshold controlled wrench apparatus are relocated to reduce the problems encountered therewith from the harsh physical environment experienced by such transducers in conventional designs. In one preferred embodiment, both the torque and angular displacement transducers are located at completely remote locations from the movable elements of the wrench mechanism and are each housed in a conventional hydraulic fitting to be more readily replaceable for maintenance purposes, as compared to the transducers of conventional designs.

Abstract: A blind fastener installation tool as well as a blind fastener and a core bolt for the blind fastener, both being adapted for use with the installation tool. The installation tool has coaxially disposed first and second tool engagement members each engageable at one of their ends, respectively, with a drive stem of a core bolt of the blind fastener, and a bearing surface forming element of the blind fastener, and an axial through passageway through the first tool member for removal of the drive stem from the tool at a location remote from the engagement ends of the tool engagement members. The core bolt has an elongated main body having a head at one end, a taper at the other end, a breakneck therebetween, and an elongated drive configuration extending along the entire portion of the core bolt between the breakneck and the taper.

Abstract: A self-locking fastener having a bearing surface comprising a plurality of sets of serrations arranged to penetrate a workpiece such that, while a resistance to the loosening of the fastener from the workpiece is created, the marring of the workpiece surface is minimized. Use of the fastener is particularly advantageous if the workpiece consists of soft materials such as cast-aluminum or non-heat treated carbon steels. Each set of serration, when viewed as a profile, includes a downwardly inclined surface, a relatively deeper serration and a relatively shallower intermediate serration. The intermediate serration controls the depth of the penetration into a workpiece.

Abstract: A set screw having a novel cup-point for engagement with a shaft or rod. The cup-point has knurling on a portion of its outer circumferential surface and is provided with a smooth frustoconical surface portion adjacent the knurling such that, in use, the smooth surface portion of the cup-point engages the surface of the rod or shaft before the knurling.

Abstract: A method of measuring the load in a member subjected to longitudinal stress, a load measuring device and a fastener tightening device using the method of measuring, a load indicating member and a load indicating fastener for use in conjunction with the method of measuring, a method of making the load indicating fastener, and a method of tightening the load indicating fastener. A preselected end of a pin is secured to a shank of a load indicating member, such as a load indicating fastener, in a manner such that the pin is unaffected by the elastic deformation of the shank in response to longitudinal stress. Coplanar first and second flat surfaces are formed, respectively, adjacent to the longitudinal ends of the pin and the shank furthest from the preselected end of the pin such as to provide reference surfaces for the measurement of the elongation of the shank in response to longitudinal stress.

Abstract: A method of measuring the load in a member subjected to longitudinal stress, a load measuring device and a fastener tightening device using the method of measuring, a load indicating member and a load indicating fastener for use in conjunction with the method of measuring, a method of making the load indicating fastener, and a method of tightening the load indicating fastener. A preselected end of a pin is secured to a shank of a load indicating member, such as a load indicating fastener, in a manner such that the pin is unaffected by the elastic deformation of the shank in response to longitudinal stress. Coplanar first and second flat surfaces are formed, respectively, adjacent to the longitudinal ends of the pin and the shank furthest from the preselected end of the pin such as to provide reference surfaces for the measurement of the elongation of the shank in response to longitudinal stress.

Abstract: A self-locking fastener having a bearing surface comprising a plurality of sets of serrations arranged to penetrate a workpiece such that, while a resistance to the loosening of the fastener from the workpiece is created, the marring of the workpiece surface is minimized. Use of the fastener is particularly advantageous if the workpiece consists of soft materials such as cast-aluminum or non-heat treated carbon steels. Each set of serration, when viewed as a profile, includes a downwardly inclined surface, a relatively deeper serration and a relatively shallower intermediate serration. The intermediate serration controls the depth of the penetration into a workpiece.

Abstract: A blind fastener assembly is disclosed, which is suitable for use in joint assemblies including advanced composite materials. The fastener assembly includes a pin, an expander, a sleeve, and an expandable washer, each of which have an initial diameter which permit them to pass through a hole in the workpiece. The washer is mounted about the pin shank between the sleeve and a tapered nose portion of the expander. The fastener assembly is inserted in a hole in the workpiece so that the expander head abuts the workpiece. Rotation of the pin causes the sleeve to force the washer to slide over the tapered nose portion of the expander causing it to expand and abut the blind side of the workpiece. In one embodiment of the invention the pin threadably engages the expander, and the head of the pin is positioned on the blind side of the workpiece. The washer is initially seated in a groove in the pin shank.