Abstract: The present invention comprises a high density, moisture resistant, high temperature stable mica laminate. Said laminate comprises plurality of mica papers, impregnated with a polysiloxane binder containing an organic neoalkoxy titanate and a metal naphthenate. A process of preparing said mica laminates is also disclosed. The laminates of this invention have exceptional structural qualities, moisture resistance, stain resistance, and densities of 1.5 g/cc or greater.

Abstract: A method of abrading and simultaneously coating at least one surface of an article, particularly a circuit board assembly. The method comprises introducing abrasive particles into the compressed gas supply of a spray gun. The resulting gas stream with entrained abrasive particles is transported to and emitted from at least one spray nozzle of the spray gun where it is directed to the surface of the article with a film-forming coating composition stream also directed to and emitted from at least one nozzle of the spray gun. The abrasive particles can be simultaneously sprayed along with the optional coating composition onto the surface (these abrasive particles being microballoons in the case of a circuit board assembly). The surface is abraded while the coating is being applied. The resulting coating is substantially free of abrasive articles and has good adherence to the surface.

Abstract: The present invention relates to a two-component acrylic modified polyester adhesive. Said adhesive comprising a first component having an acrylic modified polyester and about 0.1% to about 0.5% by weight of a peroxide, and a second component comprising an organometallic acid salt in a polymerizable organic monomer. In addition, a method of using said adhesive is disclosed.

Abstract: The present invention discloses a damage tolerant composite article comprising a plurality of layers of both graphite and polyaramide fibers. The graphite fiber layers are oriented at angles of about .+-.30.degree. and about .+-.15.degree. to the longitudinal axis while the polyaramide fiber layers are oriented at about .+-.14.degree. to the longitudinal axis. Composite structures of this construction will have increased damage tolerance while maintaining the required bending and torsional stiffness.

Abstract: An improved ternary noble metal-containing, alloy catalyst which has a catalytic activity for the electrochemical reduction of oxygen greater than two and one-half times that of the supported unalloyed noble metal alone. In addition, a disclosure of the method of preparing said catalyst is by intimately contacting two metallic elements with a supported noble metal, then heating this material to form the ternary alloy catalyst. This catalyst has particular utility for the electrochemical reduction of oxygen which makes it particularly useful as a cathode in acid fuel cells. The preferred embodiment of this catalyst is finely divided platinum alloyed with chromium and cobalt supported on an electrically conductive carbon-black support material.

Abstract: The present invention discloses a method of making fiber reinforced glass, glass-ceramic or ceramic matrix composite articles. The method comprises forming the matrix material into fibers and then into yarn which is woven or knitted into cloth. The matrix cloth is then cut into preformed shapes and interleaved with preformed pieces of fabric which have been woven or knitted from yarn containing the fiber reinforcement. The interleaved preformed structure is then placed in a die and densified under pressure and temperature to form the composite article. Also disclosed is a method wherein the yarn of reinforcing fiber and matrix fibers is woven or knitted together to form a hybrid cloth. This hybrid cloth is then cut into predetermined forms and placed in a die and densified under heat and pressure to form the composite article.

Abstract: The present invention is for a method of applying high solids enamel coatings to magnet wire. The method comprises reducing the viscosity of the enamel to a processable range and then applying the heated enamel to the wire via a felt applicator. The coated wire is then passed through an oven where the enamel is cured. This method provides a process for applying high solids, viscous enamels to fine magnet wire substrates without the disadvantages of solvent dilution. The result is higher quality coatings, faster processing time and reduced process costs.

Abstract: This invention is directed toward a fiber reinforced resin matrix composite article having fiber reinforced resin matrix bushings. These bushings are formed by tightly wrapping the fibers to form a plug having the fiber orientation from about .+-.20.degree. to about .+-.60.degree. to the central axis around which the fibers are wrapped. The plug is then snugly inserted into a hole which has been cut in the composite article such that the central axis of the plug is perpendicular to the fibers in the composite article. The entire composite article containing the plug is then cured and the plug is then drilled out forming the bushing.

Abstract: The present invention comprises a high density, moisture resistant, high temperature stable mica laminate. Said laminate comprises plurality of mica papers, impregnated with a polysiloxane binder containing an organic neoalkoxy titanate and a metal naphthenate. A process of preparing said mica laminates is also disclosed. The laminates of this invention have exceptional structural qualities, moisture resistance, stain resistance, and densities of 1.5 g/cc or greater.

Abstract: The present invention discloses a method and apparatus for applying high solids enamels to wire wherein the enamel is heated to lower its viscosity to below about 200 cps, the heated enamel is then passed through a discrete, enclosed passageway in a first felt pad. The wire to be coated is then drawn between the first felt pad and a second felt pad in contact with the first felt pad. The wire is passed substantially perpendicular and in front of the discrete passageway of the first felt pad when it is coated with the enamel. The enamel is then formed uniformly and circumferentially about the wire as it exits the felt pads and cured in a curing oven.

Abstract: The present invention comprises a high density, moisture resistant, high temperature stable mica laminate. Said laminate comprises a plurality of mica papers, impregnated with a polysiloxane binder containing a titanate and naphthenate. A process of preparing said mica laminates is also disclosed. The laminates of this invention have exceptional structureal qualities, moisture resistance, stain resistance, and densities of 1.5 g/cc or greater.

Abstract: High density, moisture resistant, high temperature stable mica tubular structures and methods of making the same are described. The structures comprise one or more mica paper layers impregnated with a polysiloxane binder, said binder containing an organic titanate and a metal naphthenate. Also disclosed are methods for making such tubular mica composite structures by impregnating mica papers with such composition, rolling the impregnated papers into cylindrical form and curing the cylinder.

Abstract: A method of making a fiber reinforced polyimide matrix composite article is described. The method comprises preparing an aqueous solution of a polyimide matrix material containing sufficient nonionic surfactant such that the surface tension of the solution is about 35 dynes per centimeter or lower. The solution is then coated onto the fibers and the coated fibers formed into tapes. The tapes are then dried, cut into predetermined shapes and laid one on top of the other to form a lay-up. The lay-up is then densified under heat and pressure forming a polyimide matrix composite article.

Abstract: The present invention relates to a two-component acrylic modified polyester adhesive. Said adhesive comprising a first component having an acrylic modified polyester and about 0.1% to about 0.5% by weight of a peroxide, and a second component comprising an organometallic acid salt in a polymerizable organic monomer. In addition, a method of using said adhesive is disclosed.

Abstract: The present invention is a method of making fiber reinforced composite articles using match molds to compact a partially hollow fiber/matrix lay-up. The method comprises wrapping the matrix and fiber reinforcement about a mandrel, removing the mandrel from the lay-up or chilling the wrapped mandrel allowing for easy removal of the mandrel resulting in a relatively stiff hollow lay-up. The lay-up is then placed in a mold and compacted and cured to form the desired composite article. Such a method provides an easy method to form such complex composite article shapes as I-beam, C-beam, etc.

Abstract: A composite helicopter hub yoke is described. The yoke is made up of glass fibers unidirectionally oriented in the direction of principle stress, i.e. along the length of the yoke. The yoke also has clevis sections on either end and the clevis sections additionally contain multiaxially oriented multiple plies of unidirectionally oriented continuous graphite fibers interleaved with the unidirectionally oriented continuous glass fibers to produce crack resistance, damage tolerance, and integrity inspectability.

Abstract: The present invention is directed toward novel high flash point fluids useful in the calibration of jet engine fuel controls. These compositions comprise about 70 weight percent to about 90 weight percent of dodecane and about 10 weight percent to about 30 weight percent of a material selected from the group consisting of organic esters, ethers and acids. Said fluids have flash points which are greater than 170.degree. F. (76.7.degree. C.) making calibration of the fuel controls safer.

Abstract: The present invention is a flexible fairing for covering rotor connections on a rotor wing aircraft. Such a fairing would comprise a flexible polyurethane foam material which could maintain its aerodynamic shape while in flight yet be compliant enough to allow for changes in blade pitch without adding significant torsional stiffness to the connector. In addition, a flexible urethane rubber coating may be used to protect the foam fairing for abrasion or moisture absorption.

Abstract: The present invention is a moisture impervious electrical power cable and conduit system. The conduit comprises a moisture impervious, electrically conducting inner layer, which acts as a concentric neutral for the cable, and an outer layer of an electrically insulating or semiconductive polymeric material. The cable, which comprises an insulated central core of electrically conductive material surrounded with a semiconductive polymeric material, is placed longitudinally inside the conduit and is in sufficient electrical contact with the inner layer to allow it to act as a concentric neutral. The cable in conduit article of this invention may then be placed in the ground and should the cable fail, said cable may be withdrawn from the conduit and a new cable drawn through the moisture impervious conduit, thereby eliminating the necessity of disinterring or replacing the entire electrical power line system.

Abstract: A composite helicopter rotor hub is described having a composite retention plate, yokes and torque tubes. The retention plate is made up of graphite and glass fiber reinforced epoxy resin. The graphite fiber reinforcement is in-plane isotropically laid continuous graphite fibers and the glass fiber reinforcement comprises segments of fiberglass continuously and circumferentially wound around the areas of retention. The yoke is made up of glass fibers unidirectionally oriented in the direction of principle stress, i.e., along the length of the yoke. The yoke also has clevis sections on either end and the clevis sections additionally contain multiaxially oriented multiple plies of unidirectionally oriented continuous graphite fibers interleaved with the unidirectionally oriented continuous glass fibers. The torque tube contains upper and lower load bearing surfaces connected by two sidewall portions.