Abstract: A system and method is provided for testing industrial control modules. Input and output stimulus signals, communication lines, measurement device lines and relay contacts are provided at a tester interface panel. This allows for a test developer to configure the relay contacts in any way that the developer desires to provide appropriate connections of stimulus, communications and measurements for a given industrial control module. The switching of the relays between a normally closed position and a normally open position can be controlled by output modules coupled to a computer. The relays can be insertable and releasable in a socket for easy fault isolation and replacement. Furthermore, the same relays or similar relays can be employed for both low current measurements and high power stimulus.

Abstract: A distributed control system employs a number of autonomous cooperative units that intercommunicate with bids and counter bids to allocate the production of a product among them. Bidding closure is obtained in an environment where each autonomous cooperative unit can propagate multi-threaded bidding chains, by attaching a response time value to each propagated bid indicating when a response must be received. Sub-bids from that propagated bid forward a reduced version of this response time value that accounts for the sub-bid processing time. Thus, all bidding is concluded within the response time value. Participants in a successful bidding chain are notified so that in the future they may direct bids toward bidding partners that have historically proven successful as part of a successful bidding chain.

Abstract: Systems and methodologies are disclosed for detecting faults and adverse conditions associated with electric motors. The method comprises obtaining a current signal associated with the motor, calculating a space vector from the current signal, determining a space vector angular fluctuation from the space vector, and analyzing the space vector angular fluctuation in order to detect at least one fault associated with the motor. Systems are disclosed having a diagnostics component adapted to obtain a space vector angular fluctuation from a current signal relating to operation of the motor, and to analyze the space vector angular fluctuation in order to detect at least one fault in the motor.

Abstract: A method and apparatus for detecting a stator winding fault in an induction motor includes sampling instantaneous signals from the motor and then deriving sequence components of at least some of the instantaneous signals using a power decomposition technique (PDT), one of the sequence components being a total negative sequence current component. In addition, the method includes calculating an expected negative sequence current based on at least some of the sequence components. Thereafter, the method subtracts the expected negative sequence current from the total negative sequence current to determine a fault negative sequence current, wherein the fault negative sequence current is indicative of the fault.

Abstract: An interrupt handler is provided for a real-time control system that prevents interrupts which occur asynchronously with respect to control tasks from upsetting guarantees of timely execution of the control tasks. For interrupts associated with the communication of messages between portions of a control task over the distributed system, the interrupts are converted to proxy tasks that may be scheduled like any task in a multitasked-operated system. More generally, interrupts may be assigned to a predetermined interrupt window being a portion of the total processing bandwidth of the processor. In pre-allocating the processor bandwidth to the control tasks, this interrupt window may be subtracted out thereby guaranteeing adequate bandwidth for both interrupt processing and user tasks.

Abstract: A technique for reducing arc retrogression in a circuit interrupter includes providing a source material in a parallel current carrying path in the interrupter. The source material and parallel current carrying path support no current during normal operation. Upon interruption of a primary current carrying path, current flows through the source material, causing surface ablation of material which enhances the dielectric of the arc plasma, permitting more rapid entry of the arc into a dissipating structure such as a splitter plate stack. The source material transitions to a higher resistance level by heating to limit current flow during interruption.

Abstract: A highly reliable industrial control system is produced by opening multiple connections on a connected messaging network running a standard serial protocol. The two connections are used to transmit redundant data and include a reply message to the message producer. Errors in the messages or media failure may be detected using standard error detection codes, retry counters and deadman timers. Comparison of the data of the two messages can reveal other types of failure not apparent by these former techniques.

Abstract: An improve modular communication repeater system is adapted for use with a wide variety of media types in an industrial control system to repeat communication port onto various media at multiple communication ports in the industrial control system. A modular communication repeater system is provided. The system includes at least one communication repeater adapter device coupled with a plurality of repeater communication modules. A single repeater adapter connector is provided on one side of the repeater adapter. Each of the plurality of repeater communication modules is provided with an input connector on one side and an output connector on the other side. The repeater adapter device includes an internal communication repeater circuit adapted to receive communication data on a one of first and second sets of repeater adapter contacts and broadcast the communication data onto the other one of the first and second sets of repeater adapter contacts.

Abstract: A molded polymeric bearing housing is formed of a moldable polymer base material in combination with a glass fiber reinforcing component. A foaming agent is added to the base material to create a fine structural foam within interior regions of the housing. A density gradient is established between regions adjacent to the surfaces of the housing and the internal regions, thereby reducing the need for reinforcing ribs particularly in a base or mounting portion of the housing. An antimicrobial agent may be added to the housing material to inhibit the growth and proliferation of fungi, molds, bacteria, and so forth. Structural features of the housing may be formed subsequent to the molding process, such as by turning operations. Metal inserts may be provided to avoid crushing of regions of the housing, such as by attachment fasteners. The housing forms a mounting base surface in a single plane coextensive with the footprint of the housing.

Abstract: A method for loading slot cell insulators into a plurality of slots in a stator core of a dynamoelectric machine is disclosed. The method includes forming a slot cell insulator having a generally U-shape cross-section. The slot cell insulator may be turned so that an open end of the generally U-shape slot cell insulator face a loading assembly. The slot cell insulator is moved into the loading assembly. The forming and moving are repeated until a plurality of slot cell insulators are stored in the loading assembly. The plurality of slot cell insulators are pushed from the loading assembly into the slots of the stator core.

Abstract: A motor drive and a choke therefor are disclosed, wherein the choke comprises a magnetic core with an inner leg and two outer legs, and four coils, which may be connected in DC current paths in the motor drive. First and second differential coils are wound around first and second outer legs, respectively; and first and second common-mode coils are wound around the inner leg of the choke. The first and second differential coils smooth the DC current on a DC bus in the motor drive, and the first and second common-mode coils suppress common-mode voltages in the motor drive. Also disclosed is a method for suppressing common-mode voltages in a motor drive.

Abstract: The present invention relates to a fabrication process relating to a fabrication process for manufacture of micro-electromechanical (MEM) devices such as cantilever supported beams. This fabrication process requires only two lithographic masking steps and offers moveable electromechanical devices with high electrical isolation. A preferred embodiment of the process uses electrically insulating glass substrate as the carrier substrate and single crystal silicon as the MEM component material. The process further includes deposition of an optional layer of insulating material such as silicon dioxide on top of a layer of doped silicon grown on a silicon substrate. The silicon dioxide is epoxy bonded to the glass substrate to create a silicon-silicon dioxide-epoxy-glass structure. The silicon is patterned using anisotropic plasma dry etching techniques.

Abstract: Microelectricalmechanical systems (MEMS) manufactured on a microscopic scale using integrated circuit techniques may be used to measure a variety of parameters using electrical signals generated by the movement of small beams. Inertial noise may be canceled by the duplication of the beam structure for sensing of the acceleration to be subtracted from a similar beam structure used to measure the parameter of interest.

Abstract: A method used with a simulator and a controller, the controller running execution code to provide output signals which, when linked to resources, cause the resources to cycle through requested activities, the simulator receiving controller output signals and, in response thereto, generating motion pictures of resources as the resources cycle through requested activities, the simulator using data structures which model the resources to determine which motion pictures to generate, the method for generating execution code and data structures for use by the controller and the simulator, respectively, and comprising the steps of, for each resource, encapsulating resource information including resource logic in a control assembly (CA), instantiating at least one instance of at least one CA, compiling instantiated CA instance resource logic to generate execution code, gleaning simulation information from the instantiated CA instances and using the gleaned simulation information to generate a simulation data structur

Abstract: A housing for a proximity sensor is resistant to harsh environmental effects, such as scorching particles due to sputtering in a welding environment. The sensor housing is formed of a material having a high thermal conductivity, such as copper or an alloy thereof. As a result, the housing is able to rapidly dissipate heat and, in turn, mitigate weld slag build-up so as to improve the efficacy of the sensor.

Abstract: A method of determining a type of touch plane operator input device comprises sensing the impedance across first and second terminals of a touch plane operator input device to distinguish the touch plane operator input device as being one of at least two different types of touch plane operator input devices. A method of processing an input from a touch plane operator input device comprises determining a first location of a first touch on the touch plane operator input device; determining a second location of a second touch on the touch plane operator input device; comparing the first and second locations to obtain an indication of an amount of difference between the first and second locations; and determining whether the indication of the amount of difference exceeds a predetermined amount. These steps are performed by discrete logic circuitry that provides an event notification to a microprocessor when the indication of the amount of difference exceeds the predetermined amount.

Abstract: An apparatus and method for monitoring main contacts and auxiliary contacts of a power contactor is disclosed. The apparatus includes four circuits, the first of which has an on state in which a coil of the contactor is energized, and an off state. The first circuit switches from the off state to the on state when a power source is electrically connected to the first circuit if an additional signal is also present, and then remains in the on state until the power source is disconnected. The second circuit prevents the additional signal from being received by the first circuit when the auxiliary contact is in a position indicating that one of the main contacts is welded. The third circuit causes the first circuit to be disconnected from the power source when the fourth circuit provides a signal indicating that one of the auxiliary contacts is welded.

Abstract: A workstation utilized in machine control. The workstation comprises a computer having an open control interface and a computer numerical control resident on the workstation. Communications between the computer and the computer numerical control are converted into an acceptable protocol for the receiving entity and communicated through a PCI connection. The workstation also is configured for connection to a network for communication with other networked devices.

Abstract: A high temperature superconductor (HTS) synchronous motor or generator includes permanent magnets disposed in the rotor. The permanent magnets can be magnetized after the rotor assembly is manufactured. The permanent magnets reduce flux density perpendicular to the superconducting coil. The magnets can be disposed in the d-axis of the motor. The motor is particularly useful in propulsion applications.

Abstract: A method and apparatus are disclosed for electrically connecting a power cable to an explosion-proof electric motor having an electric motor housed within an explosion-proof motor housing. The electric motor has a plurality of motor conductors used to couple power to the electric motor stator. The explosion-proof motor housing has an opening and a connection housing securable to the explosion-proof motor housing to seal the opening. The connection housing has an internal volume to house the slack portions of power cable and motor conductors and the electrical connection formed between the power cable and the motor conductors.