Abstract: The invention provides an aqueous coating composition containing a dispersed, emulsified, or dissolved material (organic compound, resin, or polymer), in which the material is dispersed, emulsified, or dissolved with a water-soluble, carbamate-functional material. The invention further provides a coating prepared from the coating composition and a coated substrate, especially an automotive substrate, having the coating thereon.

Abstract: The invention provides water-soluble, &bgr;-hydroxy carbamate-functional materials and coating compositions, especially waterborne coating compositions, containing the carbamate-functional materials. The invention further provide a coating prepared from the coating composition and a coated substrate, especially an automotive substrate, having the coating thereon.

Abstract: A powder coating composition that includes at least about 9% by weight, based on total vehicle weight, of a branched carboxylic acid-functional polyester having a number average molecular weight of from about 425 to about 1050 and at least one vehicle component reactive with carboxylic acid groups comprising an epoxy-functional material, produces a matte, textured coating.

Abstract: The invention provides a thermosetting aqueous primer composition that includes a dispersed polyurethane polymer, an acrylic polymer emulsion polymerized in the presence of the polyurethane dispersion, and a crosslinking component that is reactive with at least one of the polyurethane polymer and the acrylic polymer. The polyurethane polymer has a glass transition temperature of 0° C. or less. The acrylic polymer has a glass transition temperature that is at least about 20° C. higher than the glass transition temperature of polyurethane resin. The invention further provides a composite coating having as a primer layer a cured layer of the primer composition of the invention and having at least one topcoat layer.

Abstract: The &bgr;-hydroxy carbamate, ethylenically unsaturated monomer of the invention can be polymerized as a homopolymer or copolymerized with other monomers. The polymerization can be carried out in an aqueous medium. The &bgr;-hydroxy carbamate monomer is polymerized to form water-soluble homopolymers or, if polymerized as a mixture with one or more comonomers, copolymers that are soluble, emulsifiable, or dispersible in water. The &bgr;-hydroxy carbamate monomer can be used as a replacement monomer for acrylamide.

Abstract: A refinish basecoat composition includes an alkyd resin, at least one pigment dispersed by resin comprising the alkyd resin, and an hydroxyl-functional acrylic polymer. The acrylic polymer has a number average molecular weight of at least about 6000 and is polymerized using at least about 45% by weight cycloaliphatic monomer, based on total monomer weight polymerized. A mixer system that can be used to prepare the refinish basecoat has a plurality of color components, each independently including at least one pigment dispersed by resin including an alkyd resin, and a pigment-free component containing the hydroxyl-functional acrylic polymer.

Abstract: Disclosed is a carbamate-functional acrylic polymer having an epsilon-caprolactone moiety beta to a carbamate group and a coating composition containing the acrylic polymer of the invention. The coating composition is particularly useful as a refinish coating and in refinish coating methods.

Abstract: A polyurethane coating is prepared on a substrate using a multi-component coating composition having a first component containing a polyisocyanate material, a second component containing a polymeric polyol, and a third component containing a compound having at least two hindered secondary amine groups by first determining the temperature at curing of the coating will take place and then combining the first and second components and, when the cure temperature is less than about 20° C., particularly less than about 10° C., also combining the third component to prepare a combined coating composition; then applying the combined coating composition to the substrate and curing the applied coating layer.

Abstract: The invention provides a thermosetting aqueous primer composition that includes a polyurethane polymer, an acrylic polymer, and a crosslinking component that is reactive with at least one of the polyurethane polymer and the acrylic polymer. The polyurethane polymer has a glass transition temperature of 0° C. or less. The acrylic polymer has a glass transition temperature that is at least about 20° C. higher than the glass transition temperature of polyurethane resin. The invention further provides a composite coating having as a primer layer a cured layer of the primer composition of the invention and having at least one topcoat layer.

Abstract: A free paint film is formed and applied to a substrate with heat, pressure, or both. The free paint film includes an outer layer formed from a composition that includes an olefinic material. The olefinic material is an olefin-based block copolymer with an olefin block that is at least substantially saturated and at least one (poly)ester or (poly)ether block, an at least substantially saturated polyolefin polyol having a number average molecular weight of from about 500 to about 20,000 or a derivative thereof, or a combination of both.

Abstract: The polyisocyanate ester compound is a branched material having at least two ester linkages, at least four urethane linkages further from the center of the compound compared to the ester linkages, and at least one terminal isocyanate group for each urethane linkage, which isocyanate group may be blocked. The compound can be prepared by first by reacting a polyol compound having at least two hydroxyl groups with a carboxylic acid compound having one carboxylic acid group and at least two hydroxyl groups to form a hydroxyl-functional ester product. The hydroxyl-functional ester product is then reacted with a polyisocyanate compound in which the isocyanate groups have different reactivities. The reaction with the polyisocyanate compound is carried out under conditions so that only one of the isocyanate groups is substantially reactive with the hydroxyl groups of the ester product of the first stage.

Abstract: The present invention provides a curable coating composition that includes a film-forming polymer, a polymeric additive having at least one bound surface protecting group, and a crosslinker that is reactive with the film-forming polymer. The polymeric additive is substantially free of groups reactive with the crosslinker and has comonomer units with aryl groups, alkyl groups having, on average, four or more carbon atoms, or combinations of the aryl and alkyl groups. When the coating composition is cured to form a cured coating layer, the concentration of the polymeric additive in the upper about 50% of the cured coating layer thickness is at least about 10% higher than the concentration of the polymeric additive in the rest of the cured coating layer.

Abstract: A powder slurry coating composition is prepared by adding individual particulate materials including at least one resin powder to an aqueous medium and then milling the dispersed particulate materials to produce a median particle size of up to about 15 microns. The powder slurry coating composition is used to prepare a coating on a substrate. The coating is equivalent to coatings obtained from powder slurry coating compositions in which the powder is produced by melt mixing in an extruder and grinding the extrudate.

Abstract: The invention provides a thermosetting aqueous primer composition that includes a dispersed polyurethane polymer, an acrylic polymer emulsion polymerized in the presence of the polyurethane dispersion, and a crosslinking component that is reactive with at least one of the polyurethane polymer and the acrylic polymer. The polyurethane polymer has a glass transition temperature of 0° C. or less. The acrylic polymer has a glass transition temperature that is at least about 20° C. higher than the glass transition temperature of polyurethane resin. The invention further provides a composite coating having as a primer layer a cured layer of the primer composition of the invention and having at least one topcoat layer.

Abstract: The present invention provides an olefin-based block copolymer that has an olefin block that is substantially saturated and at least one (poly)ester or (poly)ether block. The olefin-based block copolymer of the invention can be prepared by reacting a liquid hydroxyl-functional, saturated or substantially saturated olefin polymer with a chain-extension reagent that is reactive with hydroxyl groups and will polymerize in a head-to-tail arrangement of monomer units. The olefin-based block copolymer of the invention can be used to prepare an adhesion promoter that provides excellent adhesion of subsequent coating layers to olefinic substrates like TPO and superior properties as compared to previously used adhesion promoters containing chlorinated polyolefins.

Abstract: The present invention provides a curable coating composition that includes at least three components. The coating composition includes a component (a) having at least one carbamate group or urea group and having a lactone or hydroxy carboxylic acid moiety. The second component (b) of the coating composition is the reaction product of a polyol having at least one branch point, i.e., carbon bonded to at least three other carbons, with a lactone or hydroxy carboxylic acid. The third component of the coating composition is a curing agent that is reactive with the first two components. Preparation of coated articles using the compositions of the invention is also disclosed.

Abstract: The invention provides a process for preparing an allophanate-containing compound in the presence of a metal catalyst and a tertiary amine. In a preferred process, the tertiary amine compound also has a hydroxyl group. The hydroxyl group can react with the isocyanate functionality. Also disclosed is a process in which an allophanate-containing compound is prepared with copper acetate monohydrate as a catalyst. The allophanate-containing compound is used as a curing agent in coating compositions, particularly electrocoat coating compositions. The coating compositions are used to coat articles.

Abstract: An electrocoat coating composition comprising an electrodepositable resin that has functionality reactive with isocyanate and a curing agent having at least one allophanate groups is described. The invention also provides a method of applying the composition of the invention to a substrate and curing the applied coating.

Abstract: The invention provides a method of coating a substrate with first a layer of a chip resistant primer composition that has as a resinous portion a polyurethane polymer having a glass transition temperature of 0° C. or less and, optionally, a second component that has reactive functionality; and next with a layer of a thermosetting primer composition including a polyurethane polymer having a glass transition temperature of 0° C. or less, an acrylic polymer having a glass transition temperature that is at least about 20° C. higher than the glass transition temperature of said polyurethane polymer, and a crosslinking component that is reactive with at least one of the polyurethane polymer and the acrylic polymer; and finally with at least one layer of a topcoat composition.

Abstract: An electrocoat coating composition includes an anionic addition polymer latex and a water-insoluble crosslinking resin that is dispersed with an anionic dispersing resin.