Abstract: Novel apparatus is disclosed for forming a skin on an extruded honeycomb structure, wherein detrimental distortion of the peripheral cells is eliminated to thus provide a virtually distortion free honeycomb structure with an integral skin. Batch material is supplied for forming the central cellular structure, and a metered flow of skin-forming batch material is transitioned by the apparatus from a predominantly transverse flow to a predominantly longitudinal flow so as to minimize the distortion of web portions of the peripheral cells. In addition the apparatus subjects the skin-forming batch material to a first or primary flow path reduction in the form of flow depth and then, as it is knitting with peripheral web portions of the central cellular structure, the apparatus subjects such batch material to a second or secondary flow path reduction the form of reduced cross-sectional area, so as to effect a complete knitting thereof while still within the extrusion die.

Abstract: A mounting assembly is disclosed for a metallic honeycomb resistance heater structure wherein a pair of complementary ceramic honeycomb structures are utilized on opposite sides of the metallic honeycomb structure to not only mechanically support the same within an enclosing housing, but also to electrically insulate the resistance heater from such housing.

Abstract: A multi-part extrusion die is disclosed which not only permits the formation of thin discharge slots down to about 0.003 or 0.002 inches, but also provides the ability to produce a die for forming a honeycomb article with different cell densities and web thicknesses in various sections. A plurality of individual die parts are each provided with discharge slots in a discharge face thereof of desired width and spacing, and then a plurality of such individual die parts are secured together in a desired alignment such that the discharge face of each of the plurality of die parts forms a continuous discharge face for the multi-part extrusion die.

Abstract: A machine for grinding the cavity in a mold for optical lenses has a spherical grinding tool which is precisely positioned with respect to the center line of a rotary table upon which it is mounted by air slides, which air slides move the tool in orthogonal directions. The carriages of the air slides move relative to center rails. A film of air between the top plate of each air slide and the center rail is supplied at a pressure which supports the weight on the carriage. When precise alignment between the grinding tool and the center line is obtained, a first air supply is cut off and a second air supply is maintained to lock the air slides in the position of alignment.

Abstract: A multi-part mold assembly molds glass lenses. A cylindrical sleeve between the top and bottom molds has three cut-outs forming three alignment pads on both ends of the sleeve. These pads are preferably equally spaced around the circumference of the sleeve to constrain the top and bottom molds against rotation about X and Y axes which are orthogonal to the direction of closing of the mold. The alignment pads set the closed vertical positions of the molds. A torus on the bottom mold contacts a tapered opening in a removable sleeve insert to position a glass preform which is held by the insert. A torus on the top mold and a torus on the bottom mold bear against a cylindrical inner surface of the sleeve to precisely align the molds in the X and Y directions.

Abstract: A method of manufacturing a focusing shadow mask for a color cathode ray tube is disclosed in which two conductive plates or surfaces, forming the electrode structure, are secured together by insulating material so that they do not contact each other. Strips or columns of insulating material are accurately located with respect to the matrix of apertures formed in the focus mask by etching cavities which may be in the form of grooves within at least one of the plates forming the electrode structure between adjacent aperture areas, and filling such accurately positioned cavities with a dielectric frit material, and then after firing such frit material etching away the surface of the plate so as to provide raised strips or pillars of insulator material firmly bonded and embedded in the mask structure.

Abstract: A coupling is set forth for joining a beaded end and a plain end glass pipe together, wherein an outer clamping band retains an elastomeric sleeve therewithin and inhibits the longitudinal flow thereof by means of openings and projections formed in the outer periphery of the band, and said elastomeric sleeve is provided with varying diameters and recesses for providing unequal force distribution across the coupling while limiting the longitudinal expansion of the elastomeric sleeve.

Abstract: Electrically energizable heating means are disclosed for supplying heat to a bottom portion of a melting furnace having a metal lined refractory vessel, wherein the heating means are in the form of electrodes or resistance heaters which are protected from the body of the melt by a shroud forming a portion of the metal liner for the refractory vessel, and such heating elements are raised above the bottom of the refractory vessel to prevent the corrosion thereof due to the heat produced by the heating units.

Abstract: A glass melting furnace is disclosed having a refractory melting vessel provided with a protective liner formed of an oxidizable refractory metal such as molybdenum, wherein the liner projects upwardly within a molten bath contained within the vessel and through its fusion line into a batch blanket retained thereabove which is low in carbonates. The upper end of the liner is provided with a seal to prevent the flow of batch material between the liner and the refractory vessel and thereby prevent contamination of material behind the liner and reduce corrosion of the refractory vessel.

Abstract: A method is disclosed for trimming a newly formed article from sheet glass while it is still in a semi-molten condition, by maintaining a peripheral portion of the sheet glass about the newly formed article out of contact with the mold so as to maintain its temperature, and then reducing the thickness of such peripheral portion without severing the same, and then cooling the thinned section to thermally crack-off and separate the newly formed article from the sheet glass.

Abstract: A novel tuyere assembly for a metallurgical furnace is disclosed having a tuyere pipe formed of extremely high thermal conductivity and heat diffusivity materials, wherein a heat sink and a water cooled chamber, positioned exteriorly of the metallurgical furnace, extract heat from the tuyere tip through efficient heat conductivity along the tuyere pipe, so as to overcome problems of knurdle size control and tuyere pipe burn-back.

Abstract: A TV bulb and method of manufacture are disclosed. A collector printing process is utilized for applying TV phosphor compounds with associated black background to the inner face of the TV panel. Also, an offset printing process is utilized for printing an acid resist ink on both sides of a TV aperture mask after it has been formed into an approximate spherical or cylindrical shape. Masks and panels produced in accordance with the present invention are interchangeable during bulb manufacture.

Abstract: A collector printing process is utilized for applying thermoplastic pressure-sensitive inks, corresponding to the color TV phosphors and the black matrix, onto the inner face of the TV panel. Separate inks, formed of inorganic pigments and a thermoplastic pressure-sensitive medium, are each separately patterned. The separate inks are then printed in registration onto a collector to form a composite pattern. Upon completion, the composite pattern is completely transferred to the TV panel by contact of the collector against the inner panel face to form the target.

Abstract: In a printing apparatus using a collector membrane, certain formulations of room temperature vulcanizing silicone materials form membranes with superior performance. The preferred release characteristic of the material is set forth in terms of the time it takes a test element to roll along an inclined plane having an adhesive material thereon.

Abstract: Method and apparatus are set forth for forming a substantially enclosed longitudinal path along the cutting surface of a workpiece and substantially enclosing a cutting wire of electrical discharge machining equipment so as to confine and direct dielectric fluid supplied thereto along such cutting wire to flush out eroded particles formed during the cutting of a slot in the surface of the workpiece.

Abstract: A novel knife holder is set forth having a block-like body portion provided with a plurality of knife blade-receiving slots, and a wedge member is slidably retained on the body member in selected positions by a dovetail spline and grooves for supporting the knife holder in either an upright orientation or an inclined orientation.

Abstract: A flexible membrane pickup surface for receiving thereon one or more color portions of a design. A backing member is provided in opposition to a design receiving side of the membrane to rigidly locate it in a plane while receiving the color. The backing member has pore openings therein coupled to a source of reduced atmosphere for drawing the membrane thereagainst. In a printing mode the membrane is pressed against a ware surface by means of a pressing head having a shape causing a selected contact angle across the ware surface.

Abstract: An apparatus for mixing or homogenizing viscous material is disclosed. Stirrers, comprising multiple vane mixing blades are mounted on a pair of parallel shafts in corresponding spaced apart parallel tiers. Each vane has a working surface inclined relative to the shaft and offset relative to the vanes of an immediately adjacent blade. One shaft is advanced relative to the other so that the vanes intermesh. The inclination of the vanes in one blade is mirrored in sense to the other blade on the adjacent shaft, and the shafts are rotated in opposite sense so that the stirrers in each tier pump the material in the same relative direction when the shafts are so rotated.

Abstract: A method is set forth for making polarizing glasses having high dichroic ratios by drawing relatively small silver-containing particles under relatively high stress and elongating such particles during the drawing process without rupturing the glass draw by coating the polarizing glass with a substantially low viscosity skin glass.

Abstract: A television bulb is set forth which defines various structural relationships within the bulb construction to enable the manufacture of thin, lightweight TV tubes. The bulb is formed from strengthened glass systems such as laminated sheet glass or chemically strengthened glass, and includes a panel and a funnel having mating outwardly-extending peripheral flange portions which are sealed together. In addition to the peripheral flange portion, the panel includes a central viewing section and sloping sidewall portions which are all tangentially connected together.