Abstract: The present invention provides a method for converting a feed containing oxygenates to olefins and comprises the following steps: providing a feed including an oxygenate; contacting the feed in a reactor apparatus with a catalyst including a molecular sieve, the contacting taking place under conditions effective to convert the oxygenate to a product including a light olefin, the conditions including a gas superficial velocity of at least two meters per second at least one point in the reaction zone; and recirculating a first portion of the catalyst to recontact the feed.

Abstract: An improved method for the production of methanol and hydrocarbons from a methane-containing gas, such as natural gas. The improved method integrates a hydrocarbon synthesis unit with a methanol synthesis unit without the need to recycle unreacted syngas exiting the methanol synthesis reactor. The invention combines a syngas stream and additional carbon dioxide from the hydrocarbon synthesis unit to form an optimal syngas composition for methanol and hydrocarbon synthesis. The invention also integrates other process parameters and process components of a methanol and hydrocarbon synthesis process plant to effectively convert most of the carbon in the natural gas to commercial-value products. The invention is also directed to a method of making olefin from the methanol produced by the process of the invention.

Abstract: The invention provides a method of making ethylene, propylene, and butylene by contacting a molecular sieve catalyst with an oxygenate to convert a portion of the oxygenate to a product containing olefin; separating the catalyst from the olefin product and directing a portion of the separated catalyst to a regenerator; contacting, in an alcohol contact zone, the regenerated catalyst with an alcohol selected from methanol, ethanol, 1-propanol, 1-butanol, or mixtures thereof; and directing the catalyst from the alcohol contact zone to an oxygenate conversion zone. The relative amounts of ethylene, prtoplyene, and butylene produced by the process is in part dependant upon the composition of the alcohol used to contact the regenerated catalyst.

Abstract: Disclosed is a method for making olefin product from an oxygenate-containing feedstock. In the method, a silicoaluminophosphate molecular sieve catalyst is contacted with the oxygenate-containing feedstock in a reactor at an average catalyst feedstock exposure index of at least 1.0. The method produces lower coke yield and provides an olefin product which is low in C1-C4 paraffin content. The invention is particularly effective in producing an olefin product having a very low propane content.

Abstract: This invention is directed to a method of making an olefin product from an oxygenate feedstock and a method of protecting catalytic activity of a silicoaluminophosphate molecular sieve. The methods comprise providing a silicoaluminophosphate molecular sieve having catalytic sites within the molecular sieve; shielding the catalytic sites to protect from loss of catalytic activity; and contacting the protected sieve in its activated state with an oxygenate feedstock under conditions effective to produce an olefin product before undesirable loss of catalytic activity. Undesirable loss in catalytic activity occurs when activated molecular sieve contacting the oxygenate feedstock has a methanol uptake index of at least 0.15.

Abstract: This invention is directed to a molecular sieve having acid catalyst sites and a method of maintaining the acid catalyst sites of a template-containing silicoaluminophosphate molecular sieve. The method comprises providing a template-containing silicoaluminophosphate molecular sieve and heating the molecular sieve in an oxygen depleted environment under conditions effective to maintain or preserve the number of acid catalyst sites. The heated molecular sieve exhibits at least one peak in the infrared region in a range of from 3630 cm−1 to 3580 cm−1. Preferably, the heated molecular sieve exhibits a combined peak area in the 3630 cm−1 to 3580 cm−1 range of at least 10% of a total peak area of all peaks in an infrared region between 4000 cm−1 to 3400 cm−1.

Abstract: This invention comprises a method of producing ethylene rich product streams from a pressurized charge gas mixture of olefins and other components received from olefin generation/preparation processes. The method of this invention may eliminate the need for cryogenic fractional distillation and other special separation equipment operating at temperatures below −55° F., and thus also potentially eliminate the refrigeration and heat exchange equipment needed to achieve those low temperatures. Alternatively, the method of this invention may eliminate the need for a circulating lean oil absorbant material, and thus also potentially eliminate the heat exchange equipment and reduces the refrigeration and fractional distillation load required to manage that material.

Abstract: A method for making molecular sieves comprising silicoaluminophosphate 44 (SAPO-44) or substantially pure SAPO-44 and a method for using the molecular sieves so prepared for oxygenate conversions to olefins.

Abstract: Disclosed is a method of making an olefin product from an oxygenate feedstock comprising, contacting the feedstock in a reaction zone containing 15 volume percent or less of a catalyst, preferably a catalyst comprising a silicoaluminophosphate molecular sieve. In order to obtain the desired product content, i.e., an olefin product having a low level of by-products, conversion of the feedstock in the 15 volume percent or less reaction zone should be maintained between 80 wt % and 99 wt % at the conditions effective to convert 100 wt % of the feedstock when the reaction zone contains at least 33 volume percent of the catalyst material.

Abstract: A process for converting an oxygenate feed to high purity olefins such as polymer-grade propylene (C.sub.3.sup.0 /C.sub.3.sup.= .ltoreq.0.05) at a temperature of about 450.degree. C. (842.degree. F.), using a molecular sieve catalyst having a high preselected Si/Al.sub.2 ratio (such as ZSM-5, ZSM-48) or a preselected Si/Fe.sub.2 ratio (such as FeZSM-5), or SAPO-34.

Abstract: The present invention relates to a process for catalytically converting a feedstock comprising an oxygenates to olefins with direct product quenching to increase heat recovery and to improve heat integration.

Abstract: A process for the separation and removal, of hydrogen, alone or together with carbon monoxide, if present, from a mixture of these gases with reactive unsaturated hydrocarbons, by contacting the mixture with oxygen over a catalyst at conditions sufficient to oxidize the hydrogen to form water while suppressing reaction of the reactive, unsaturated hydrocarbons. The catalyst contains at least one metal or metal oxide from Groups IB, IIB, IIIB, IVB, VB, VIB, VIIB, and VIII of the Periodic Table, and the temperature of the reaction may range from about 40.degree. C. to about 300.degree. C., the pressure of the reaction ranges from about 14.7 psig to 1,000 psig, and the flow rate of the entering feed ranges from about 1 GHSV to about 50,000 GHSV. Oxygen amounts less than the stoichiometric amount required to react with the hydrogen, and optionally any carbon monoxide, are used.

Abstract: The present invention provides a method for substantially continuously polymerizing olefins comprising: introducing into a first reaction zone a fresh olefin polymerization catalyst; contacting said fresh olefin polymerization catalyst in said first reaction zone with a first vent mixture at a first feed rate and under conditions sufficient to form and avoid melting a polyolefin, wherein first vent mixture comprises unreacted olefins and a diluent vented from a second reaction zone; withdrawing a vent product of unreacted olefins and diluent from said first reaction zone; withdrawing from said first reaction zone a first product mixture comprising said catalyst and said polyolefin; passing said first product mixture to said second reaction zone; contacting said first product mixture in said second reaction zone with a second vent mixture at a second feed rate and under conditions sufficient to form and avoid melting said polyolefin, wherein said second vent mixture comprises a material selected from the group

Abstract: The present invention provides a methanol reforming catalyst having the following general formula on a dry basis:X.sub.a Y.sub.b Z.sub.c O.sub.d, whereinX is a metal selected from the group consisting of zinc, cadmium, mercury, rubidium, cesium, silver, and combinations thereof, Y is a metal selected from the group consisting of beryllium, magnesium, calcium, strontium, barium, and combinations thereof, Z is a material selected from the group consisting of boron, silicon, aluminum, silicoaluminate, zirconium, titanium, hafnium, gallium, lanthanum, scandium, and yttrium, and combinations thereof, and O is the element of oxygen. The claimed methanol reforming catalyst contains neither copper oxide nor chromium oxide.

Abstract: The invention relates to a process for converting oxygenated organic material, to olefins using small pore molecular sieve catalysts. More particularly, the invention relates to a method for converting oxygenated organic material to olefins with improved the olefin yields and decreased yields of methane and other light saturate byproducts. The improved yield slate is achieved by treating the small pore molecular sieve catalyst with a modifier selected from the group consisting of polynuclear aromatic heterocyclic compounds with at least three interconnected ring structures having at least one nitrogen atom as a ring substituent, each ring structure having at least five ring members, decomposed derivatives of said polynuclear aromatic heterocyclic compound, and mixtures thereof.

Abstract: A method for preparing a catalyst and the use of such catalyst for converting an oxygenate feed to olefins wherein the catalyst is modified or treated with the aid of electromagnetic energy.

Abstract: A method for converting starting material to olefins comprising contacting the starting material with a small pore non-zeolitic molecular sieve catalyst under effective conditions to produce olefins, wherein the non-zeolitic molecular sieve has been prepared in-situ or modified after synthesis by incorporation using an alkaline earth metal compound, wherein the alkaline earth metal ion is selected from the group consisting of strontium, calcium, barium, and mixtures thereof.

Abstract: The conversion of n-olefins, particularly n-butene, by skeletal isomerization, or by dimerization optionally with cracking, may be selectively carried out using as a catalyst a molecular sieve, such as a zeolite or silica/alumina phosphate, which has been ion exchanged with a cation to provide a Lewis acid site. No steam activation of the molecular sieve is required.

Abstract: The present invention is directed to a catalyst composition comprising a non-zeolitic molecular sieve and one or more alkaline earth metals selected from the group consisting of strontium, calcium, barium, and mixtures thereof, wherein said non-zeolitic molecular sieve has a pore diameter size of less than about 5 Angstroms.

Abstract: This invention comprises a method of producing ethylene rich product streams from a pressurized charge gas mixture of olefins and other components received from olefin generation/preparation processes. The method of this invention may eliminate the need for cryogenic fractional distillation and other special separation equipment operating at temperatures below -55.degree. F., and thus also potentially eliminate the refrigeration and heat exchange equipment needed to achieve those low temperatures. Alternatively, the method of this invention may eliminate the need for a circulating lean oil absorbant material, and thus also potentially eliminate the heat exchange equipment and reduces the refrigeration and fractional distillation load required to manage that material.