Abstract: A mailing machine for the creation of mailpieces includes a print station and a transport system for passing a length of the label material through the print station to receive information on a face surface of the label material. A processor is adapted to store rating information based upon the weight and dimensions of the mailpiece and is operatively coupled to, and controls, the print station and transport system. In a first operating mode, the processor prints rating information on a length of label material, and in a second operating mode, the processor prints postage indicia on the face surface of the label material based upon the rating information for subsequent application to a mailpiece. In the second operating mode, the postage indicia may optionally be printed on the label material or directly on the face surface of the mailpiece envelope.

Abstract: A method for producing an envelope having improved seal integrity, comprising the steps of (i) applying a first conductive material to the flap of the envelope in an first area corresponding to a first seal location between the flap and the body portion of the envelope and (ii) applying a second conductive material to the body portion of the envelope in a second area corresponding to a second seal location between the body portion and flap of the envelope, the first and second seal locations being selected such that an end of the first conductive material contacts an end of the second conductive material when the conductive materials are arranged in a substantially common plane.

Abstract: An apparatus and method for presenting a substrate/print media having favorable surface conditions and optimum spatial orientation for printing purposes. The apparatus/method includes a mechanism for maintaining the substrate/print media in a substantially orthogonal spatial orientation relative to the direction of ink deposition, and a pressurization device for developing a pressure differential across a face surface of the substrate/print media such that positive pressure is applied to a surface opposing the face surface. The pressurization device provides a cushion of air to support the substrate/print media during ink deposition. The apparatus/method may further include a system for transporting the substrate/print media beneath or across a print head assembly for in-line printing on a mailpiece.

Abstract: A folder includes a plurality of rotatable fold rollers and a plurality of rotatable nip rollers. Each nip roller forms a nip having a nip spacing with an adjacent fold roller. The nips may include an input nip for receiving collations, a plurality of intermediate nips for delivering the collations to one of a buckle chute and a deflector to form folded collations, and an output nip for discharging the folded collations. The folder may further include an adjustment system associated with each nip roller for selectively moving the nip roller with respect to the adjacent fold roller based on predetermined collation thickness data to change the nip spacing for sequential collations.

Abstract: A safety device for automated processing equipment which is disposed in combination with a linear actuator to prevent operator injury. The safety device includes a base plate and a spherical element engaging the base plate to effect relative displacement of structural elements having at least one spring element projecting downwardly from the base plate, the base plate defining an aperture therein having a peripheral edge, and the at least one of the spring element including a ramped surface defining a lead angle relative to a horizontal plane, and a spherical element coupled to the end of the actuation shaft and engaging the peripheral edge of the aperture in a coupled operating mode, and disengaging the peripheral edge of the aperture when transitioning from the coupled operating mode to a safe operating mode.

Abstract: A registration device for use in combination with an array of print head nozzles and operative to deposit ink on a substrate material. The registration device is operative to maintain a prescribed separation distance between an array of print head nozzles and a substrate material during print operations and includes a registration surface which opposes a face surface of the substrate material and is textured to define a plurality of contact points. The contact points are substantially evenly distributed over, and engage, the face surface of the substrate material, to reduce the total surface area in contact with the substrate material and the particulate matter which may be shed from, and/or produced by frictional engagement with, the substrate material.

Abstract: A right angle turn module having a first transport that transports side-by-side sheets in a first direction. Downstream of the first sheet transport a barrier is positioned to stop the sheets. A sensor device detects an arrival of the side-by-side sheets at the stop arrangement. Then, an actuated second sheet transport, triggered by the sensor device, is activated to transport the sheets serially in a second direction substantially perpendicular to the first direction. In a preferred embodiment, a horizontal guide plate is positioned at a downstream end of the first sheet transport. With the guide plate thus positioned, a sheet traveling in the first direction and a sheet traveling in the second direction can temporarily be overlapped and a collision can be avoided. In a further preferred embodiment, the first transport further comprises overhead belts to urge the side-by-side pair of sheets in the first direction.

Abstract: Various methods for detecting the removal of a processing unit, such as a microprocessor or a microcontroller, form a printed circuit board in a secure printing system, such as a postage metering system are provided. The methods utilize one or more of a real time clock provided internal to the processing unit, a CMOS device provided on the printed circuit board external to the processing unit, and CMOS memory internal to the processing unit to detect the removal of the processing unit and therefore an attack.

Abstract: A printing assembly includes a transport system configured to transport items on a transport path and a printer rotatably disposed on a support. The printer includes a plurality of printing elements disposed sequentially along the transport path. A method of calibrating the printing assembly includes aligning a first reference associated with the printer with a second reference associated with the support, transporting an item on the transport path, printing a pattern on the item using a first printing element and a second printing element, determining a correction value from the pattern, and rotating the printer relative to the support in an amount corresponding to the correction value to substantially align the printing elements with the transport path.

Abstract: A system is provided for aligning multi-sheet collations including a conveyance system having a transport deck for supporting and conveying the multi-sheet collation along a feed path. The system includes a first pair of registration members disposed orthogonal to the feed path and defining a processing station along the feed path. The registration members further define registration surfaces which are repositionable from an active position above the transport deck to an idle position below the transport deck. A first displacement mechanism raises and lowers the registration members into and out of the active and idle positions, and oscillates at least one of the registration surfaces forward and aft in a direction parallel to the feed path when the registration member is in its active position.

Abstract: A transport system for conveying sheet material along a feed path. The transport system includes an electro-dynamic propulsion system for moving sheet material, or a stacked collation of sheet material, along a support deck which defines the feed path. More specifically, the electro-dynamic propulsion system includes at least one guideway and a ferromagnetic element disposed internally of the guideway. The guideway includes a magnetic coil to produce a variable magnetic field. By varying the flux density and polarity of the magnetic field the ferromagnetic element may be propelled within the guideway. An abutment member is coupled to the ferromagnetic element, extends through the elongate opening of the support deck and engages an edge of sheet material. A processor is operative to control the electro-dynamic propulsion system and, accordingly, the rate of travel and position of the sheet material along the feed path.

Abstract: A postage label dispensing system for dispensing adhesive-backed postage labels comprising (i) a means for stripping the adhesive-backed face material from the liner material of a label material, (ii) a first cutting apparatus, downstream of the stripping means, for cutting the face material to a desired length and producing an adhesive backed postage label having a postage indicia printed thereon, (iii) a means for attaching re-lining material to the adhesive backed postage label (iv) a second cutting apparatus, downstream of the lining means, for cutting the re-lining material to dispense at least one lined postage label, and (v) a processor for controlling the operation of the first and second cutting apparatus. A deflector guide is disposed between the stripping and re-lining means and is re-positionable to engage and disengage the adhesive backed postage labels produced by the upstream stripping station.

Abstract: A reusable mailing envelope includes a plurality of panels which, in combination, define a pocket for receipt of internal content material. One of the panels includes a window adapted to receive printed information to facilitate routing of the mailing envelope during the initial mail delivery. The reusable envelope also includes a means for preventing the readability of the printed information on the window during a subsequent mail delivery such that the routing instructions associated with the initial mail delivery are not interpreted and executed by the automated scanning equipment during the subsequent mail delivery.

Abstract: A system for controlling friction forces acting on a mailpiece in a mailpiece insertion module.

Abstract: A method of detecting mailpiece thickness includes detecting a leading edge of the mailpiece, moving a detecting roller downwardly over a first predetermined period of time from a first position to a second position where it contacts the mailpiece, increasing a compressive force applied by the detecting roller to the mailpiece from an initial force to a predetermined measurement force over a second predetermined period of time, and applying the measurement force to the mailpiece for a third predetermined period of time. The method further includes applying the measurement force to the mailpiece for a fourth predetermined period of time and making a number of thickness measurements of the mailpiece based on a position of the detecting roller, and determining the thickness of the mailpiece based on the number of thickness measurements.

Abstract: A deformation binding apparatus for fabricating a package defining a content area therein such as a mailpiece. The deformation binding apparatus including axial and radial binding mechanisms for deformation binding sheet material along first and second bind lines, respectively. The axial and radial binding mechanisms are in-line such that the sheet material may be passed along a unidirectional path to form the mailpiece. Furthermore, the bind lines are orthogonal to enclose at least a portion of the mailpiece. The axial binding mechanism includes first and second rotating elements each having a substantially axial array of intermeshing teeth and a drive device for driving at least one of the rotating elements. The radial binding mechanism includes first and second rotating discs each having a plurality of teeth disposed about the circumference of each and a drive device for driving at least one of the rotating discs.

Abstract: A system for conveying mailpieces along a feed path including first and second conveyances. A first conveyance is operative to convey mailpieces along the feed path and includes a singulating and drive belt. The singulating and drive belts define a throat or singulating a mailpiece from the stack of mailpieces. A second conveyance accepts mailpieces from the first conveyance and conveys singulated mailpiece downstream of the first conveyance. The system further includes a series of sensors extending from the first to the second conveyance for issuing a gap signal indicative of the relative spacing between sequential mailpieces along the feed path. Additionally, the system includes a means to vary the velocity of the drive belt based upon the location of the gap signal along the series of sensors.

Abstract: A postage label dispensing system for dispensing adhesive-backed labels includes a conveyance system for displacing a supply of label material along a feed path wherein the label material includes a face material having an adhesive backing and a liner material detachably bonded to the adhesive backing. The adhesive backing defines a pair of longitudinal adhesive strips and a non-adhesive region disposed therebetween. The liner material has a longitudinal cut disposed adjacent to, and aligned with, the non-adhesive region to define a pair of liner strips. A peeler plow is disposed downstream of a bending means which induces a bend in the label material along an axis substantially parallel to the longitudinal cut, i.e., in an area corresponding to the non-adhesive region, which bend produces an opening between the face material and the liner strips.

Abstract: A registration plate assembly for a compliant conveyance system and is adapted for use in combination with an array of print heads each having a print head nozzle. The registration plate assembly includes a mounting plate, a registration plate affixed to the mounting plate and at least one runner fastened to the mounting plate and disposed within an opening defined by the registration plate. The mounting plate has at least one aperture therein for accepting a print head nozzle associated with each of the print head and the registration plate includes and an opening for permitting the deposition of ink from each of the print head nozzles. The runner is aligned with the feed path of the conveyance system and has a blade portion disposed at a location between adjacent print head nozzles which is operative to maintain a stand-off distance from the face surface of each mailpiece to one of the print head nozzles.

Abstract: A method of paying for postage stamps, that involves the generation of a plurality of postage stamps, wherein each of the stamps has a unique identification code; and the debiting of an account for the generation of the plurality of stamps when a carrier processes one of the plurality of stamps.