Abstract: A mounting arrangement and/or stand for supporting a print feed mechanism relative to a printer. The mounting arrangement includes first and second support members defining first and second mating surfaces, respectively. The first support member is adapted to support the print feed mechanism and the second support member is adapted to support the first support member. Furthermore, the first and second mating surfaces define a mating interface or plane which is inclined relative to a horizontal plane. The relative position of the first and second support members is maintained by a means for coupling the first and second segments along the inclined mating plane. The coupling means is, furthermore, operative to selectively position the first support member relative to the second support member so as to separate the print feed mechanism segment from the printer by a fixed separation distance.

Abstract: An apparatus for inverting the spatial orientation of sheet material from a desired input to a desired output orientation. The apparatus includes a cage assembly, a torque drive mechanism operative to rotate the cage assembly about a rotational axis and a sheet conveyance mechanism mounting to the cage assembly for conveying sheet material along the rotational axis of the cage assembly. The torque drive mechanism is adapted to assume input and output positions about the rotational axis wherein each position corresponds to the desired input and output orientations of the sheet material. The sheet conveyance mechanism is, further, adapted to: (i) receive sheet material when the cage assembly is in the input position, (ii) eject sheet material when the cage assembly is in the output position and (iii) retard the movement of the sheet material in response to rotation of the cage assembly by the torque drive mechanism.

Abstract: A mailing machine is provided for processing mailpiece envelopes including a housing having a transport deck adapted to convey an envelope along a feed path and a receiving station. The mailing machine is reconfigurable to perform one of two mailpiece processing operations by alternately selecting or activating one of two mailpiece modules/assemblies. A first processing module/assembly is disposed along the feed path and is operative to moisten a glue line disposed along an envelope flap during the first mailpiece processing operation. The second processing module assembly is disposed along the feed path and is adapted to cut and open an edge of the envelope during the second mailpiece processing operation. Further, a mechanism for interchangeably receiving one of the first and second the processing modules/assemblies within the receiving station to perform the processing operations.

Abstract: A cut sheet feeder for feeding stacked sheets of material including a feed support deck defining a planar surface for supporting the stacked sheet material and a transport deck defining an inclined surface relative to the planar surface of the feed support deck. The inclined surface is operative to transport additional sheet material to the feed support deck and produce a cantilevered sheet material delivery profile. Furthermore, a rotating element is employed to engage a surface of the stacked sheet material, and separate a single sheet from other sheet material supported by the feed support deck. The cantilevered delivery profile reduces the weight acting on the stacked material, minimizes the friction developed between individual sheets of material and facilitates separation of the sheets by the rotating element. A platen structure may also be employed to bear against the stacked sheet material to ensure reliable sheet material run out.

Abstract: A system for tracking the spatial position/motion of an article conveyed along a feed path. The system comprises a reflective surface disposed along the feed path of the article and an optical scanning device disposed remotely from the reflective surface such that the moving article is interposed therebetween. The optical scanning device is operative to (i) transmit light energy along a length of the reflective surface, (ii) receive light energy returned from the reflective surface and (iii) determine the spatial position of the article based upon a condition of the optical path, i.e., whether the optical path is present or interrupted. A break in the optical path is sensed by the optical scanning device and interpreted by the signal processor to determine the spatial position/motion of the moving article.

Abstract: A backing plate support system is provided for a mailpiece feeder mechanism wherein mailpieces are conveyed vertically, on-edge along a transport deck to a transfer station for subsequent sortation and delivery. The backing plate support system includes a guide track disposed along and adjacent to the transport deck and a plurality of backing plates each having a guide support fitting at its base. The guide support fitting engages the guide track and supports the backing plate in an orthogonal position relative to the transport deck. The backing plate support system, furthermore, includes an advancing belt disposed adjacent the guide track and adapted to be driven linearly along the transport deck and a mechanism for coupling each backing plate to the advancing belt. The mechanism facilitates relative movement of the backing support plate relative to the advancing belt in one direction while inhibiting relative motion thereof in an opposing direction.

Abstract: A bottom stacker having a pair of slotted disks to receive incoming mail pieces one at a time from an input nip. The mail pieces are separately placed in the slots and carried by the rotation of the disks to a stack support in the stacker. The stack support is disposed at a small angle from the vertical axis so that the mail pieces in the stack are kept in the stack by gravity. When a new mail piece is carried in a slot toward the stack support, the lead edge of the mail piece is stopped by a stopping surface so as to disengage the mail piece from that slot. As the disks rotate further, part of the outer periphery of the disks moves the disengaged mail piece toward the stack so as to deposit the mail piece at the bottom of the stack.

Abstract: An apparatus for fabricating a multi-sheet mailpiece including a compiler, and axial and radial deformation binding mechanisms. The compiler includes a sheet feeding apparatus and registration device for accepting multiple individual sheets. The sheet feeding apparatus lays the sheets onto a compiler tray to form a multi-sheet stack having face sheets and content sheets disposed therebetween. The registration device includes first and second registration gates for aligning the edges of the sheets, such that at least one edge of the content sheets is disposed inboard of the face sheets to define a peripheral edge. A controller positions the first and second registration gates from a registration position to a release position as the sheet material is laid upon the compiler tray. Finally, the multi-sheet stack is fed to the axial and radial deformation binding mechanisms to secure the peripheral edge of the multi-sheet stack to form mailpiece enclosure.

Abstract: A mailpiece fabrication system including a source for providing sheet material having mailpiece data printed thereon. The mailpiece fabrication system further includes at least one spatial positioning device adapted to direct the sheet material along one of two fabrication paths. Each fabrication path includes a fabrication assembly for producing one of at least two mailpiece configurations. In one embodiment, the spatial positioning device includes an orbiting nip roller for changing the elevation of the sheet material while, furthermore, providing an accurate and controlled mechanism for stacking and aligning sheet material to produce a flats mailpiece. In another embodiment, the spatial positioning device includes a routing roller in combination with the orbit nip roller to change the orientation of the sheet material. The routing roller is employed to change the direction of the sheet material relative to the feed path.

Abstract: A mailpiece inserter system is provided including a User PC or computer, a mailpiece inserter and a client server which are network connected to share information and data concerning mail run data. The user computer is operative to receive operator input in connection with mail run data and produce mailpiece content material having assembly code information. The mailpiece inserter is operative to receive the mailpiece content material and assemble the mailpiece content material in combination with envelops to form a plurality of mailpieces. The client server is operative to receive the mail run data for storing and tracking information concerning the assembly of each mailpiece. The communication network may be disabled in an open loop control mode to facilitate rapid mailpiece processing and enabled in a closed loop control mode to facilitate tracking, reconciliation and security of mailpiece assembly.

Abstract: A method and system for processing of media items includes a separator system feeding a series of media items onto a transport system that is controlled such that adjacent media items destined for the same sortation bin are transported along a transport path as a group of media items to the same sortation bin and such that adjacent media items destined for different sortation bins are separated for separate transport along the transport path to the different sortation bins.

Abstract: In a mail inserter having an envelope movement mechanism to move an envelope into an insertion station and a feeder to move a pack of insert material into an insertion position so that the insert material can be inserted into the envelope, a linear array of optical sensing elements is used to determine the position of one edge of the insert material and another linear array of optical sensing elements is used to determine the position of one edge of the receiving envelope in order to make sure that there is sufficient end clearance between the insert material and the receiving envelope. A stepper motor is used to adjust the envelope position, if the end clearance is outside a predetermined range.

Abstract: A method for producing a document suitable for mailing to a recipient including the steps of determining preferences of the mail recipient and compiling a selection of messages relating to recipient preferences in a format accommodating variable data printing. The compilation of messages is printed on sheets of material which are arranged to form a multi-sheet stack. The stack is then bound along an edge to produce a personalized information package such as a catalog, coupon booklet, brochure or magazine suitable for mailing. The binding step may be performed by deformation binding to eliminate the use of consumable binding materials such as glue, staples, clips, etc.

Abstract: A sheet feeder for feeding sheets one-at-a-time along a path is disclosed having: means for storing a plurality of sheets; a feeder/separator comprising feeding means for engaging the sheets and feeding them from the means for storing and a separator for engaging sheets fed by the feeding means to thereby feed single ones of the sheets one-at-a-time along the path whilst remaining sheets not being fed along the path are halted by the separator; and a clearance mechanism for engaging said remaining sheets and removing them from the separator region in a sheet clearance process.

Abstract: A handle for attachment to a rotational shaft, the handle comprising a lever handle, for attachment to the rotational shaft for aiding application of torque to the shaft, and an alignment boss, separate from the lever handle, for attaching the lever handle to the shaft and for aligning the lever handle at a predetermined orientation with respect to an alignment feature of the shaft.

Abstract: A method and system for selecting fold lines on a sheet to be inserted into a windowed envelope includes scanning the windowed envelope with a scanner to determine the location of the window on the envelope. The location of a data block on an insert to be inserted into the windowed envelope is also determined. The position of one or more of the fold lines on the sheet to be inserted is determined such that a data block printed in the determined location on the sheet will appear behind the envelope window when the sheet is folded in accordance with the determined fold line pattern and inserted into the windowed envelope. The efficiency and flexibility of the system can be enhanced by providing an operator with possible standard and nonstandard fold patterns that will enable proper insertion of the folded sheet into the envelope.

Abstract: An IR Suppressor (20) operative to suppress the infrared signature radiated from the high-temperature exhaust of an engine (12) and comprising a primary exhaust manifold (22), first and second mixing ducts (24a, 24b), and a secondary flow shroud (26). More specifically, the primary exhaust manifold (22) includes an elongate duct (28) adapted for receiving a primary flow of the high-temperature engine exhaust from the engine and at least two high aspect ratio nozzles (30a, 30b) integrated in combination with the elongate duct (28). The high aspect ratio nozzles (30a, 30b) are positioned so as to define at least two outlets at the same axial station along the length of the elongate duct (28). The first and second mixing ducts (24a, 24b) are disposed over the high aspect ratio nozzles (30a, 30b) so as to form a mixer/ejector defining at least two ejector inlets (44).

Abstract: A masking tool (60) for use in combination with a shaped-workpiece (30.sub.S) in the manufacture of a precision gear (10), which shaped workpiece (30.sub.S) defines a plurality of gear teeth (12) and tooth space surfaces (68) defined by and between adjacent gear teeth (12). The masking tool (60) is, furthermore, operative to mask the tooth space surfaces (68) during surface deposition of a masking material (28) while facilitating deposition of the masking material (28) upon the top lands (14) of the gear teeth (12). The masking tool includes a flexible back-plate (64) and a plurality of compliant masking segments (62) bonded to and integrated by the flexible back-plate (64). Each of the compliant masking segments (62) define a surface geometry (66) which is substantially complementary to the respective tooth space surface (68). Furthermore, adjacent compliant masking segments (62) define an open-ended channel (70) therebetween.

Abstract: A masking tool (60) for use in combination with a shaped-workpiece (30.sub.S) in the manufacture of a precision gear (10), which shaped workpiece (30.sub.S) defines a plurality of gear teeth (12) and tooth space surfaces (68) defined by and between adjacent gear teeth (12). The masking tool (60) is, furthermore, operative to mask the tooth space surfaces (68) during surface deposition of a masking material (28) while facilitating deposition of the masking material (28) upon the top lands (14) of the gear teeth (12). The masking tool includes a flexible back-plate (64) and a plurality of compliant masking segments (62) bonded to and integrated by the flexible back-plate (64). Each of the compliant masking segments (62) define a surface geometry (66) which is substantially complementary to the respective tooth space surface (68). Furthermore, adjacent compliant masking segments (62) define an open-ended channel (70) therebetween.

Abstract: A fiber optic terminus (10) for use in fiber optic cable connections which terminus (10) includes an optical fiber (12) disposed within and supported by a ferrule (24). The fiber optic terminus (10) is characterized by a terminus end profile (50) wherein the end surface (52) of the optical fiber (12) is recessed or undercut relative to face surface (28) of the ferrule (24). In another embodiment of the invention, the face surface (28) of the ferrule (24) defines a surface angle .phi. which is less than about 2.0 degrees to minimize transmission losses when termini are assembled in opposed relation.