Abstract: Cylindrical heat exchangers are typically constructed of a plurality of spiral passageways created by multiple concentric annuluses, with increasing diameters, overlaying one another. Each passageway, however, typically includes a corrugated sheet between such circular layers, and the corrugated sheet acts as an obstruction, thereby decreasing the pressure of an air stream as it passes therethough. The present invention is a cylindrical heat exchanger having a plurality of spiral passageways created by a spirally wound rectangular sheet, wherein the overlapping spiral layers, that are formed by the winding the rectangular sheet, are spaced apart by a plurality of radially aligned dividers. The dividers, along with an open interface layer that is interposed between the spiral layers, maintain the constant gap between the spirals. Therefore, manufacturing the cylindrical heat exchanger with spiral rather than concentric layers improves the process of manufacturing such devices.

Abstract: The present invention is a method and apparatus for producing a hole in a structure utilizing both an unmodulated beam and a modulated beam. The unmodulated beam first breaks through the structure, thereby forming a guide hole, and the modulated beam then produces a reaming effect by increasing the cross section of the hole to the size of the effective diameter of the modulated beam. The modulated beam increases the cross section of the hole because the modulated beam has a higher beam intensity than the unmodulated beam for a given beam radius.

Abstract: The present invention is a process for modifying the properties of a porous freeform fabricated part by increasing its density and reducing its porosity. The porosity and density of a freeform fabricated part are altered by packing the pores in a freeform part with an infiltrant, such as a preceramic polymer. The process includes drawing a vacuum on or pressurizing the freeform part while it is in an infiltrant bath, thereby forcing the infiltrant into the pores of the freeform part. After removing the densified freeform part from the infiltrant bath, the freeform part is subjected to a treating process, such that the infiltrant within the pores transforms to a ceramic or ceramic-containing phase to thereby increasing the density of the freeform part.

Abstract: The rate of impact between the peening elements and an internal surface of a hollow part is a function of the vibration frequency, and there is a cut-off frequency at which a hollow part can vibrate and induce repeated impact between its internal surface and the peening elements because the rate of impact becomes erratic and loses its cyclical nature as the vibration frequency deviates from the cut-off frequency. The present invention provides a method for determining the cut-off frequency at which a hollow part can vibrate and maintain the repetitive nature of the impact between its internal surface and the peening elements. Such a method requires a peening element speed limit ratio, which is the ratio of the velocity of the hollow part compared to the velocity of the peening element above which the rate of impact begins to become erratic and lose its cyclical nature.

Abstract: A technique for providing a signal representative of blade vortex interaction (BVI) noise for a multi-blade rotorcraft. The fluid (air) pressure at one, two, or more predetermined locations on a rotor blade is measured during at least one predetermined azimuthal segment of blade rotation during operation to provide respective pressure measurements. The pressure measurements are processed to provide a signal for use as a control variable in a control system for the active control of BVI noise. The pressure measurements are made within 10% blade chord length of the blade leading edge and preferably two or more are made between 65% and 95% of blade radial-length. The pressure measurements are filtered and the band of retained frequencies is between 20 and 48 times the rotor rotation frequency. An algorithm operative over a determined blade frequency range optimizes the signal for control use.

Abstract: The present invention is a method and apparatus for sequentially and repetitively diffracting multiple beams at a common predetermined angle. A coincident beam source introduces a plurality of coincident beams into an acousto-optic cell at a common location and angle, wherein each beam has a different wavelength. A signal controlling apparatus sequentially and repetitively introduces a series of signals to the acousto-optic cell. Each signal has a frequency, which corresponds to one of the multiple beams such that when the acousto-optic cell receives the signal, the acousto-optic cell operates at such frequency and diffracts the corresponding beam at the predetermined angle.

Abstract: The present invention relates to a method and apparatus for creating steam from the cooling stream of a proton exchange membrane (PEM) fuel cell. As the cooling stream exits the PEM fuel cell, a portion of the cooling fluid is extracted from the circulating cooling stream, thereby creating a secondary stream of cooling fluid. This secondary stream passes through a restriction, which decreases the pressure of the secondary stream to its saturation pressure, such that when the secondary stream enters a flash evaporator it transforms into steam. Creating steam from the cooling stream of a PEM fuel cell power plant provides the fuel processor with a co-generated source of steam without adding a significant amount of auxiliary equipment to the power plant.

Abstract: The present invention is a system for controlling the power level of a beam exiting an acousto-optic cell and/or a beam delivery device. A beam detector senses the power level of the beam and produces a power signal indicative thereof. An error detector compares the power signal to a predetermined power level. If the power signal and predetermined power level differ, the error amplifier emits a correction signal to a variable amplitude source, which adjusts the amplitude of the acoustic drive frequency such that the power level of the beam exiting the acousto-optic cell and/or the beam delivery device is substantially equal to the predetermined power level.

Abstract: The present invention is a method which customizes the penetration depth of a heat-fusible powder used in solid freeform fabrication process such as laser sintering. The penetration depth of the heat-fusible powder is customized by combining opaque and transparent powders at a ratio which ensures that the beam contacts a portion of powder beneath its surface, thereby promoting complete layer sintering as well as adherence to previously sintered layers.

Abstract: The present invention is a method and apparatus for peening the internal surface of non-ferromagnetic hollow parts. Ferromagnetic peening elements are inserted into the non-ferromagnetic hollow part, and a magnetic dipole creates a magnetic field through the non-ferromagnetic hollow part attracting the peening elements which contact a portion of the internal surface of the non-ferromagnetic hollow part. The magnetic field is disengaged and a second magnetic dipole creates a second magnetic field, thereby causing the peening elements to contact a second portion of the internal surface. The magnetic dipoles are repeatedly turned on and off, thereby causing repeated impact within the interior of the hollow part until the internal surface attains a predetermined stress level.