Patents Represented by Attorney, Agent or Law Firm Charles A. Cross
  • Patent number: 8307861
    Abstract: Preferred processes are provided for unloading a particulate substance from a container using a cover system comprising a cover and a wand extending through the cover. The processes can include installing the cover system on the container so that the cover mates with the container and the wand extends into the particulate substance, connecting a pipe or a hose to the wand, and drawing the particulate substance through the wand and the pipe or hose.
    Type: Grant
    Filed: July 27, 2011
    Date of Patent: November 13, 2012
    Assignee: W R Grace & Co -Conn.
    Inventors: Alfred F Jordan, Lenny L. Albin, Sr., Charles A Cross
  • Patent number: 8307859
    Abstract: Preferred processes are provided for unloading a particulate substance from a container using a cover system comprising a cover and a wand extending through the cover. The processes can include installing the cover system on the container so that the cover mates with the container and the wand extends into the particulate substance, connecting a pipe or a hose to the wand, and drawing the particulate substance through the wand and the pipe or hose.
    Type: Grant
    Filed: July 27, 2011
    Date of Patent: November 13, 2012
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Alfred F Jordan, Lenny L. Albin, Sr., Charles A Cross
  • Patent number: 8221615
    Abstract: The invention is a composition that is suitable for reducing sulfur species from products produced by petroleum refining processes, especially gasoline products produced by fluidized catalytic cracking (FCC) processes. The composition comprises zeolite, yttrium, and at least one element selected from the group consisting of zinc, magnesium and manganese, wherein the yttrium and element are present as cations. The yttrium and zinc are preferably present as cations that have been exchanged onto the zeolite. The zeolite is preferably a zeolite Y.
    Type: Grant
    Filed: February 1, 2011
    Date of Patent: July 17, 2012
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Ruizhong Hu, Richard Franklin Wormsbecher
  • Patent number: 8158257
    Abstract: The present invention is directed to an improved catalyst support and to the resultant catalyst suitable for treating exhaust products from internal combustion engines, especially diesel engines. The support of the present invention is a structure comprising alumina core particulate having high porosity and surface area, wherein the structure has from about 1 to about 8 weight percent silica in the form of cladding on the surface area of said alumina core. The resultant support has a sulfur tolerance efficiency (?) of at least 1000 ?g/m2.
    Type: Grant
    Filed: September 12, 2007
    Date of Patent: April 17, 2012
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Manoj Mukund Koranne, James Neil Pryor
  • Patent number: 8084383
    Abstract: The present invention is directed to certain catalyst compositions and processes that are capable of reducing sulfur compounds normally found as part of the gasoline fraction streams of fluid catalytic cracking processes. The present invention is a cracking catalyst composition comprising a zeolite in combination with a Lewis Acid containing component, wherein the cracking catalyst composition comprises 0.2% Na2O or less. It has been found that sulfur compounds in hydrocarbon feeds to fluid catalytic cracking processes can be reduced by at least 15% compared to the same composition, which does not comprise the aforementioned Lewis Acid containing component.
    Type: Grant
    Filed: March 16, 2004
    Date of Patent: December 27, 2011
    Assignee: W.R. Grace & Co.-Conn.
    Inventors: Ruizhong Hu, Xinjin Zhao, Richard Franklin Wormsbecher, Michael Scott Ziebarth
  • Patent number: 8076263
    Abstract: The present invention is directed to an improved catalyst support and to the resultant catalyst suitable for treating exhaust products from internal combustion engines, especially diesel engines. The support of the present invention is a structure comprising alumina core particulate having high porosity and surface area, wherein the structure has from about 1 to about 40 weight percent silica in the form of cladding on the surface area of said alumina core. The resultant support has a normalized sulfur uptake (NSU) of up to 15 ?g/m2.
    Type: Grant
    Filed: September 12, 2007
    Date of Patent: December 13, 2011
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Manoj Mukund Koranne, James Neil Pryor, David Monroe Chapman, Rasto Brezny
  • Patent number: 8012422
    Abstract: A preferred embodiment of a system for loading catalyst and/or additives into a fluidized catalytic cracking unit includes a bin for storing at least one of the catalyst and/or additives, and a loading unit in fluid communication with the storage bin and the fluidized catalytic cracking unit on a selective basis. The loading unit is capable of being evacuated so that a resulting vacuum within the loading unit draws the catalyst and/or additive from the bin. The loading unit is also capable of being pressurized so that the catalyst and/or additive is transferred from the loading unit to the fluidized catalytic cracking unit.
    Type: Grant
    Filed: March 23, 2005
    Date of Patent: September 6, 2011
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: George Yaluris, Lenny Lee Albin, Alfred Ferdinand Jordan
  • Patent number: 7918991
    Abstract: Compositions for reduction of NOx generated during a catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise a fluid catalytic cracking catalyst composition, preferably containing a Y-type zeolite, and a NOx reducing zeolite having a pore size ranging from about 2 to about 7.2 Angstroms and a SiO2 to Al2O3 molar ratio of less than about 500 and being stabilized with a metal or metal ion selected from the group consisting of zinc, iron and mixtures thereof. Preferably, the NOx reducing zeolite particles are bound with an inorganic binder to form a particulate composition. In the alternative, the NOx reducing zeolite particles are incorporated into the cracking catalyst as an integral component of the catalyst.
    Type: Grant
    Filed: March 24, 2006
    Date of Patent: April 5, 2011
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Michael Scott Ziebarth, M. Sundaram Krishnamoorthy, Roger Jean Lussier
  • Patent number: 7909986
    Abstract: Reduced emissions of gas phase reduced nitrogen species in the off gas of an FCC regenerator operated in a partial or incomplete mode of combustion is achieved by contacting the off gas with an oxidative catalyst/additive composition having the ability to reduce gas phase nitrogen species to molecular nitrogen and to oxidize CO under catalytic cracking conditions. The oxidative catalyst/additive composition is used in an amount less than the amount necessary to prevent afterburn. Fluidizable particles of the oxidative catalyst/additives are circulated throughout the partial or incomplete burn FCC unit along with the FCC catalyst inventory. The flue gas having a reduced content of gas phase reduced nitrogen species and NOx is passed to a downstream CO boiler, preferably a low NOx CO boiler. In the CO boiler, as CO is oxidized to CO2, a reduced amount of gas phase reduced nitrogen species is oxidized to NOx, thereby providing an increase in the overall reduction of NOx emitted into the environment.
    Type: Grant
    Filed: May 6, 2009
    Date of Patent: March 22, 2011
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: George Yaluris, John Allen Rudesill
  • Patent number: 7906015
    Abstract: Reduced emissions of gas phase reduced nitrogen species in the off gas of an FCC regenerator operated in a partial or incomplete mode of combustion is achieved by contacting the off gas with an oxidative catalyst/additive composition having the ability to reduce gas phase nitrogen species to molecular nitrogen and to oxidize CO under catalytic cracking conditions. The oxidative catalyst/additive composition is used in an amount less than the amount necessary to prevent afterburn. Fluidizable particles of the oxidative catalyst/additives are circulated throughout the partial or incomplete burn FCC unit along with the FCC catalyst inventory. The flue gas having a reduced content of gas phase reduced nitrogen species and NOx is passed to a downstream CO boiler, preferably a low NOx CO boiler. In the CO boiler, as CO is oxidized to CO2, a reduced amount of gas phase reduced nitrogen species is oxidized to NOx, thereby providing an increase in the overall reduction of NOx emitted into the environment.
    Type: Grant
    Filed: September 29, 2005
    Date of Patent: March 15, 2011
    Assignee: W.R. Grace & Co.-Conn.
    Inventors: George Yaluris, John Allen Rudesill
  • Patent number: 7902106
    Abstract: The invention is a composition that is suitable for reducing sulfur species from products produced by petroleum refining processes, especially gasoline products produced by fluidized catalytic cracking (FCC) processes. The composition comprises zeolite, yttrium, and at least one element selected from the group consisting of zinc, magnesium and manganese, wherein the yttrium and element are present as cations. The yttrium and zinc are preferably present as cations that have been exchanged onto the zeolite. The zeolite is preferably a zeolite Y.
    Type: Grant
    Filed: February 24, 2006
    Date of Patent: March 8, 2011
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Ruizhong Hu, Richard Franklin Wormsbecher
  • Patent number: 7803267
    Abstract: The sulfur content of liquid cracking products, especially the cracked gasoline, of the catalytic cracking process is reduced by the use of a sulfur reduction catalyst composition comprising a porous molecular sieve which contains a metal in an oxidation state above zero within the interior of the pore structure of the sieve as well as a cerium component which enhances the stability and sulfur reduction activity of the catalyst. The molecular sieve is normally a faujasite such as USY. The primary sulfur reduction component is normally a metal of Period 3 of the Periodic Table, preferably vanadium. The sulfur reduction catalyst may be used in the form of a separate particle additive or as a component of an integrated cracking/sulfur reduction catalyst.
    Type: Grant
    Filed: April 29, 2005
    Date of Patent: September 28, 2010
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Arthur W. Chester, Terry G. Roberie, Hye Kyung C. Timken, Michael S. Ziebarth
  • Patent number: 7780946
    Abstract: The present invention relates to a supported catalyst system. The supported catalyst of the present invention comprises an inorganic support having attached to at least one surface thereof non-acidic, hydrophillic, hydroxyl-containing organic R10 groups having no or substantially no surface charge in solution, and at least one linker capable of binding a catalytic species, e.g. an enzyme or an organometallic molecule, wherein the linker is attached to a catalytic species. The R10 groups preferably are selected from the group consisting of —CH2OH, —CH(OH)2, —CH(OH)CH3, —CH2CH2OH, —CH(OH)2CH3, —CH2CH(OH)2, —CH(OH)CH2(OH) and mixtures thereof. The presence of the R10 groups on the support surface prevents or reduces non-specific binding of the catalytic species with the support surface by minimizing hydrophobic interactions and providing no or substantially no surface charge in the region of the support having catalytic species attached thereto.
    Type: Grant
    Filed: November 13, 2007
    Date of Patent: August 24, 2010
    Assignee: W. R. Grace & Co.-Conn.
    Inventor: Richard Franklin Wormsbecher
  • Patent number: 7780935
    Abstract: A process for the reduction of NOx emissions from a regeneration zone during a fluid catalytic cracking (FCC) process are disclosed. The process comprises contacting a hydrocarbon feedstock with a circulating inventory of an FCC cracking catalyst and a NOx reduction composition during an FCC process. The NOx reduction composition comprises at least one reduced nitrogen species component having the ability to reduce the content of reduced nitrogen species to molecular nitrogen under reducing or partial burn FCC conditions and at least one NOx reduction component having the ability to convert NOx to molecular nitrogen under oxidizing or full burn FCC conditions.
    Type: Grant
    Filed: February 23, 2006
    Date of Patent: August 24, 2010
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: John Allen Rudesill, George Yaluris, Meenakshi Sundaram Krishnamoorthy, Timothy Dougan, Katherine W. Dougan, legal representative
  • Patent number: 7695611
    Abstract: Compositions for reduction of NOx emissions generated during catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, (iii) an oxygen storage component, (iv) palladium and (v) a noble metal component, preferably platinum, rhodium or iridium, and mixtures thereof. Preferably, the compositions are used as separate additives particles circulated along with the circulating FCC catalyst inventory. Reduced content of NOx in an effluent off gas of a full or complete combustion FCC regenerator are accomplished while simultaneously promoting the combustion of CO.
    Type: Grant
    Filed: October 31, 2005
    Date of Patent: April 13, 2010
    Assignee: W. R. Grace & Co.—Conn.
    Inventors: George Yaluris, John Rudesill
  • Patent number: 7641787
    Abstract: Compositions for reduction of NOx generated during a catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise a fluid catalytic cracking catalyst composition, preferably containing a Y-type zeolite, and a particulate NOx composition containing particles of a zeolite having a pore size ranging from about 3 to about 7.2 Angstroms and a SiO2 to Al2O3 molar ratio of less than about 500. Preferably, the NOx reduction composition contains NOx reduction zeolite particles bound with an inorganic binder. In the alternative, the NOx reduction zeolite particles are incorporated into the cracking catalyst as an integral component of the catalyst. Compositions in accordance with the invention are very effective for the reduction of NOx emissions released from the regenerator of a fluid catalytic cracking unit operating under FCC process conditions without a substantial change in conversion or yield of cracked products.
    Type: Grant
    Filed: November 7, 2008
    Date of Patent: January 5, 2010
    Assignee: W.R. Grace & Co.-Conn.
    Inventors: George Yaluris, Michael Scott Ziebarth, Xinjin Zhao
  • Patent number: 7569513
    Abstract: Novel nickel and/or cobalt plated sponge based catalysts are disclosed. The catalyst have an activity and/or selectivity comparable to conventional nickel and/or cobalt sponge catalysts, e.g., Raney® nickel or Raney® cobalt catalysts, but require a reduced content of nickel and/or cobalt. Catalysts in accordance with the invention comprise nickel and/or cobalt coated on at least a portion of the surface of a sponge support. Preferably, the sponge support comprises at least one metal other than or different from the metal(s) contained in the coating. The method of preparing the plated catalysts, and the method of using the catalysts in the preparation of organic compounds are also disclosed.
    Type: Grant
    Filed: April 21, 2008
    Date of Patent: August 4, 2009
    Assignee: W. R. Grace & Co.-Conn.
    Inventor: Stephen Raymond Schmidt
  • Patent number: 7507686
    Abstract: The sulfur content of liquid cracking products, especially the cracked gasoline, of the catalytic cracking process is reduced by the use of a sulfur reduction catalyst composition comprising a porous molecular sieve which contains a metal in an oxidation state above zero within the interior of the pore structure of the sieve as well as a cerium component which enhances the stability and sulfur reduction activity of the catalyst. The molecular sieve is normally a faujasite such as USY. The primary sulfur reduction component is normally a metal of Period 3 of the Periodic Table, preferably vanadium. The sulfur reduction catalyst may be used in the form of a separate particle additive or as a component of an integrated cracking/sulfur reduction catalyst.
    Type: Grant
    Filed: April 29, 2005
    Date of Patent: March 24, 2009
    Assignee: W. R. Grace & Co. - Conn.
    Inventors: Arthur W. Chester, Hye Kyung Cho Timken, Terry G. Roberie, Michael S. Ziebarth
  • Patent number: 7476638
    Abstract: The sulfur content of liquid cracking products, especially the cracked gasoline, of the catalytic cracking process is reduced by the use of a sulfur reduction additive comprising a porous molecular sieve which contains a metal in an oxidation state above zero within the interior of the pore structure of the sieve. The molecular sieve is normally a large pore size zeolite such as USY or zeolite beta or an intermediate pore size zeolite such as ZSM-5. The metal is normally a metal of Period 3 of the Periodic Table, preferably zinc or vanadium. The sulfur reduction catalyst may be used in the form of a separate particle additive or as a component of an integrated cracking/sulfur reduction catalyst.
    Type: Grant
    Filed: December 16, 2004
    Date of Patent: January 13, 2009
    Assignee: W. R. Grace & Co. - Conn.
    Inventors: Arthur W. Chester, Hye Kyung Cho Timken, Terry G. Roberie, Michael S. Ziebarth
  • Patent number: 7452839
    Abstract: The sulfur content of liquid cracking products, especially the cracked gasoline, of the catalytic cracking process is reduced by the use of a sulfur reduction catalyst composition comprising a porous molecular sieve which contains a metal in an oxidation state above zero within the interior of the pore structure of the sieve as well as a rare earth component which enhances the cracking activity of the cracking catalyst. The molecular sieve is normally a faujasite such as USY. The primary sulfur reduction component is normally a metal of Period 3 of the Periodic Table, preferably vanadium. The rare earth component preferably includes cerium which enhances the sulfur reduction activity of the catalyst. The sulfur reduction catalyst may be used in the form of a separate particle additive or as a component of an integrated cracking/sulfur reduction catalyst.
    Type: Grant
    Filed: December 16, 2004
    Date of Patent: November 18, 2008
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Wu-Cheng Cheng, Terry G. Roberie, Hye Kyung Cho Timken, Scott Kevin Purnell, Xinjin Zhao