Abstract: An impact resistant cowl structure for a gas turbine engine mounted in front of the combustor dome of the engine having a concave dish-like center for capturing incident debris which is bounded by a pair of forward protruding elbows that transition into outwardly and rearwardly extending mounting legs.

Abstract: A combustor dome assembly includes an annular support plate fixedly joined to a combustion liner which confines combustion gases. The support plate includes a plurality of circumferentially spaced support openings for supporting respective carburetors, and respective splashplates fixedly joined coaxially to each of the support openings. Each of the splashplates includes an intermediate flared portion spaced axially downstream from an intermediate portion of the support plate to define a plenum, and a distal end spaced radially away from the liner to define a circumferential extending outlet gap in flow communication with the plenum. The support plate intermediate portion has a plurality of impingement holes disposed between the support openings and a proximal end of the support plate for channeling a first portion of compressed air as impingement air into the plenum to impinge against the splashplate intermediate portion.

Abstract: The present invention provides a system and method to accurately provide three-dimensional rotary tool point compensation by evaluating a CNC machining center's geometric condition with respect to a trunnioned spindle mechanism of the machining center as it applies to the degrees of freedom of motion that affect the rotary tool point positioning of a cutting tool mounted in a tool holder of the spindle mechanism. The present invention evaluates the geometric condition of the trunnioned spindle mechanism by positioning the tool point in contact with a reference point or datum and recording a first coordinate position, then rotating the spindle mechanism 90.degree. about a trunnion axis and positioning the tool point in contact with the same reference point a second time. A second coordinate location is recorded when the tool point contacts the reference point the second time.

Abstract: In accordance with one aspect of the present invention, a combustor is disclosed having three separate domes, each dome having disposed therein a plurality of circumferentially spaced mixers for uniformly mixing air and fuel. The combustor utilizes a high percentage of the total available combustion air at the dome area in order to maintain a lean mixture of air and fuel during all levels of engine output. Besides providing an unobstructed area in the diffuser dump region upstream of the mixers for the combustion air, sealing means is included to prevent cooling air from entering the combustion chamber until downstream of the primary combustion zone. Heat shields having radial centerbodies are also included between each dome to isolate each primary combustion zone.

Abstract: A carburetor for the combustor of a gas turbine engine wherein a swirler and a venturi cooperate to atomize and mix air and fuel for the combustor, wherein a downstream mounted integrally formed sleeve and splash plate is provided to control the flow of the air/fuel mixture into the combustor. The integral splash plate and sleeve has protuberances formed on its upstream surface to increase the area impinged by cooling air and thereby enhance cooling of the splash plate flange thereof.

Abstract: A lubrication supply and return system for the center and rear bearing assemblies of a marine or industrial gas turbine engine. The supply line for both bearing assemblies and the return lines for the rear bearing assembly are mounted off-engine in an elongated tray which is supported by the engine and is capable of forward thermal expansion. The tray mounted supply line is connected to the supply pump and the center bearing assembly by flexible hoses. The tray supported return lines are attached to the scavenge pump by flexible hoses. The return lines from the center bearing assembly to the scavenge pump have flexible hose portions supported by the tray.

Abstract: Breaking of a cutter insert in a multiple insert metal cutter is detected by selecting a periodic vibration generated electrical signal having components which track individual insert contribution. These components are filtered to provide RMS values whose predetermined ratio values indicate insert breakage.

Abstract: A method and apparatus for detecting defects in a structure formed of a honeycomb matrix bonded to a support surface including providing a probe body including means defining a fluid passage forming a supply port to an exterior surface of the probe body; connecting a pressurized fluid source to the fluid passage at a location distal from the supply port; placing the supply port in close proximity to a cell of the honeycomb matrix; supplying fluid from the compressed fluid source to the cell via the fluid passage; and monitoring a fluid pressure produced at a portion of the honeycomb matrix adjacent to the supply port to detect disbonds between the honeycomb matrix and support surface.

Abstract: An in-jig assembly bond fixture for manufacturing a composite component having a plurality of parts includes at least one fixture for holding each of the plurality of parts in proper alignment relative to one another during a bonding operation. A mechanical mechanism is provided integral with the at least one fixture for applying a predetermined uniform compressive force to each bond line between each of the plurality of parts during the bonding operation. A plurality of heating elements is provided for applying heat directly to each bond joint and are each selectively located within the fixture for applying heat uniformly across each bond line during the bonding operation.

Abstract: An eddy current device for inspecting a component includes an eddy current array circuit having respective pluralities of drive and sense elements and having an active face for positioning on a surface of the component during the inspection operation. A backing is disposed on a face of the eddy current array circuit opposite to the active face for concentrating an electromagnetic flux from the eddy current array circuit into the component when each of the plurality of drive elements is being energized. A mechanical arrangement is provided for supporting and deploying the backing and the array circuit to substantially conform with the surface portion under inspection and to cause each of the pluralities of drive and sense elements to be maintained at their respective substantially constant distances from the inspection surface during scanning, preferably at a controlled rate of scan.

Abstract: The invention provides a system, method, and computer program for automatically evaluating the linear displacement and inclination of the centerline of a piece of hardware to be machined on a computer numerically controlled (CNC) machine relative to an axis of rotation of the machine about which the hardware will be rotated. The invention also provides a compensation for correcting for any hardware axis misalignment.

Abstract: A variable angle stator vane assembly for an axial flow gas turbine engine compressor. The compressor casing has a bore surrounded by a boss at the position of each assembly. A housing having a central bore and a bushing assembly is located in the casing bore and is bolted to the boss. The stator vane spindle extends through the housing bore and busing assembly. The housing and bushing assembly can be removed from the casing bore, to be rotated 180.degree. or replaced, without removing the casing from the compressor or the stator vane spindle from the casing bore.

Abstract: A composite low frequency high frequency electrical signal from a metal cutting tool in a metal cutting operation is processed through separate high frequency and low frequency systems and the resulting signals digitized and combined for analysis of a tool break event.

Abstract: A real time variable laser beam spinner, wherein a manual or programmable actuator angularly displaces a mirror or optical flat during rotation in order to follow the instantaneous spin diameter requirements associated with a workpiece, whereby a variable effective spin diameter of the beam results without interrupting the work process.

Abstract: A mounting assembly includes an annular supporting flange disposed coaxially about a centerline axis which has a plurality of circumferentially spaced apart supporting holes therethrough. An annular liner is disposed coaxially with the supporting flange and includes a plurality of circumferentially spaced apart mounting holes aligned with respective ones of the supporting holes. Each of a plurality of mounting pins includes a proximal end fixedly joined to the supporting flange through a respective one of the supporting holes, and a distal end disposed through a respective one of the liner mounting holes for supporting the liner to the supporting flange while unrestrained differential thermal movement of the liner relative to the supporting flange.

Abstract: A support assembly for a gas turbine engine combustor includes an annular frame having a plurality of circumferentially spaced apart tenons, and an annular combustor liner disposed coaxially with the frame and including a plurality of circumferentially spaced apart tenons circumferentially adjoining respective ones of the frame tenons for radially and tangentially supporting the liner to the frame while allowing unrestrained differential thermal radial movement therebetween.

Abstract: An improved method of adaptive machining is disclosed which affords automatic blending between a machined surface and a complex variable contour forged surface. An adaptive postprocessor generates an adaptive NC part program from a conventional APT file which has the capability to modify the cutter tool path in real time during the machining cycle based on limited surface measurement data. Variable measurement data taken from each workpiece generates a unique toolpath adapted specifically to the contour of that workpiece being processed, obviating the subsequent need for time consuming manual grinding and smoothing operations between machined and forged surfaces.

Abstract: A method and system for machining a contoured surface of a part, such as a vane of a vane segment of a nozzle ring in a gas turbine engine. A plurality of original data points from the original surface of the vane are sensed. The system comprises an algorithm for creating a matrix of data and for generating a revised contour profile corresponding to the cross-sectioned contour of the vane for points which lie in a common plane. The original contour may have missing sections in its profile or may have areas where brazing material has been applied to the vane. The revised contour profile is adjusted in accordance with certain predefined parameters. The revised contour profile is also adjusted so that all of its points lie on or inside the perimeter shape defined by the original data points. All of the revised contour profiles associated with each cross-section of the vane is compiled to generate one machining contour.

Abstract: An apparatus and method for monitoring material removal from a workpiece by a beam of energy during a material processing operation are disclosed. A detector is positioned for sensing optical emissions from the workpiece caused by removal of material when an energy beam pulse is incident upon the surface of the workpiece. A computing circuit, algorithm or artificial neural network is provided for determining a quantity of material removed from the sensed optical emissions in real-time during the material processing operation. Analysis of the optical emission pulses caused by the material removal provides an indication of the efficiency of the material processing system and provides feedback for manual or automatic adjustment of material processing parameters during the material processing operation.

Abstract: A blackline indictor for use in tomographic and/or radioscopic inspection of a weld joint is disclosed. The indicator includes a first elongated member having a first end and a second end and a second elongated member juxtaposed to said first member and also having a first end and a second end. The first ends of the elongated members are in contact with one another, and a spacer is disposed between the first and second members to position the second ends of the members at a selected distance from one another. The selected distance is at least equal to a thickness of the weld joint under inspection, and the first and second members and the spacer define a calibrated wedge shaped gap which is radiographically imageable to permit determination and control of the x-ray inspection parameters.