Abstract: Methods and apparatus are provided for controlling the climate cooling in the passenger cabin of a hybrid motor vehicle. The apparatus includes an internal combustion engine capable of being started and temporarily stopped, an air conditioning compressor and a dedicated electric compressor motor coupled to drive the air conditioning compressor. Moreover, sensors are coupled to monitor selected parameters associated with the motor vehicle. An electronic controller is coupled to the internal combustion engine, the compressor motor and the sensors. The engine when running operates the compressor to provide cabin climate cooling. The controller responds to the selected parameters to selectively drive the compressor motor to selectively drive the compressor when the engine is temporarily stopped so that the climate cooling continues to be supplied to the cabin if certain monitored conditions are met.

Abstract: A powertrain includes a power transmission having an input shaft connectable with an engine and a planetary gear unit. The gear unit includes two planes of gears drivingly coupled to one another. A single carrier rotatably supports pinion gears from each plane of gears. A long ring engages the pinion gears from each plane of gears.

Abstract: A powertrain includes a diesel compression engine and an electric machine operatively coupled thereto and effective to rotate the engine during engine cranking. Cold engine cranking is accomplished in a staged manner including a first stage wherein the engine is cranked to a first speed below the resonant speed of the coupled engine and electric machine combination for a first duration and thereafter cranked to a second speed above the resonant speed for a second duration. Transition out of cranking at the first and second speeds is accomplished when relative combustion stability is demonstrated. Cranking at the first or second speed is aborted when excessive crank times or if low battery voltages are observed. A third stage is included wherein the engine is cranked to a third speed below the engine idle speed. Transition out of cranking at the third speed is accomplished when relative combustion stability is demonstrated, whereafter normal engine control takes over.

Abstract: A shift control system that controls gear shifts in a vehicle includes a transmission and a controller. The controller detects driving conditions of the vehicle, estimates a traction load of the vehicle and determines a current traction load of the vehicle. The controller shifts the transmission based on the current traction load and the estimated traction load if the driving conditions are met. The current traction load is based on a lateral acceleration signal and a longitudinal acceleration signal. The estimated traction load is based on a curb weight of the vehicle, a weight transfer gain and an acceleration signal.

Abstract: A dual concentric AC motor allows for two independently operating AC motors that produce the same torque at the same current input as two conventional, separate electric motors while occupying a smaller physical volume. The dual concentric AC motor utilizes a single, hollow cylindrical stator core comprising inner and outer stators and an inner rotor and an outer rotor that operate independently of one another. The inner stator, with windings that face toward the center of the motor, couples to the inner rotor, which rotates inside the single stator core, while the outer stator, with windings that face away from the center of the motor, couples to the outer rotor, which rotates around the single stator core. A back iron, centrally located in the single stator core, physically and magnetically separates the inner and outer stators. The two rotors are coupled to separate, independent output shafts.

Abstract: A method and apparatus for monitoring clamp loads used to clamp production pallets in position in a transfer machining line is disclosed. The steps include substituting a test pallet for a production pallet during a production cycle. The test pallet includes at least one load cell located at a respective clamp portion. The next step is to detect when the test pallet is at the machining station and ready to be clamped. The test pallet is then clamped at its clamp portion having the load cell. Clamp load data is collected and stored in a data collector located on-board the test pallet. This data may be downloaded at the end of the cycle in a readable format.

Abstract: A valve assembly defines a chamber and three ports. A first valve selectively obstructs a first port to prevent fluid communication between a secondary air injection pump and the chamber. A second valve selectively obstructs a second port to prevent fluid communication between an air intake manifold and the chamber. A third port provides fluid communication between the chamber and an exhaust manifold. The chamber thus serves as a common passageway for secondary air flowing from the pump to the exhaust manifold and for exhaust gas flowing from the exhaust manifold to the air intake manifold. In a preferred embodiment, the first and second valves are rigidly interconnected.

Abstract: A friction member for engagement in a torque-transmitting mechanism includes a first material and a second material. The first and second materials are woven together to provide a friction surface. The friction member is characterized by a first modulus of elasticity in a first direction with respect to the friction surface and a second modulus of elasticity in a second direction with respect to the friction surface. The second modulus of elasticity is greater than the first modulus of elasticity.

Abstract: A control system that determines a mass air flow through a throttle of an internal combustion engine (ICE) having an intake manifold includes a calculator that calculates an estimated mass air flow based on a throttle position and an adjustment module that determines an adjustment value. The adjustment value is based on the estimated mass air flow, an estimated manifold absolute pressure and a measured manifold absolute pressure. A multiplier multiplies the estimated mass air flow by the adjustment value to determine the mass air flow.

Abstract: An engine control system includes an ignition switch that selectively initiates an ignition signal and an operating mode of an engine. A powertrain relay selectively generates a PR load signal based on the ignition signal and the operating mode. A control module enables an ignition signal diagnostic system when the operating mode is a RUN mode, the ignition signal is generated and the PR load signal is generated.

Abstract: A control system for an electric machine includes a flux weakening module, which includes a voltage magnitude calculator that receives d-axis and q-axis command voltages and that generates a voltage magnitude. An error circuit compares the voltage magnitude to a reference voltage and generates an error signal. A controller receives the error signal and generates a feedback flux correction signal. A limiter limits the feedback flux correction signal to a predetermined flux value and generates a limited feedback flux correction signal. A feedforward stator flux generating circuit generates a feedforward stator flux signal. A summing circuit sums the feedforward stator flux signal and the limited feedback flux correction signal to generate a final stator flux command.

Abstract: A compound-split electrically variable transmission has two electrical power units, two planetary gearsets, a prime mover, and two selectively engageable torque-transmitting mechanisms. The torque-transmitting mechanisms are selectively engaged to provide a reverse and first range and a second range of operation, wherein the reverse and first range is an input-split range of operation and the second range is a compound-split range of operation. The torque-transmitting mechanisms are simultaneously engaged at an interchange point between the first and second ranges of operation. This interchange point is a synchronous speed interchange point, such that the torque-transmitting mechanisms are engaged and disengaged without slipping forces being transmitted.

Abstract: A torque control system for regulating operation of an engine includes a throttle that regulates air flow into the engine and a device that regulates a torque output of the engine. A first module determines a throttle area based on a desired manifold absolute pressure (MAP) and a desired manifold air flow (MAF) and a second module determines a device set-point based on a desired air per cylinder (APC) and an engine speed. A third module generates a throttle control signal to control the throttle based on the throttle area and generates a device control signal to control the device based on the device set-point.

Abstract: A throttle area compensation system for use with an electronic throttle control of a vehicle includes a compensation datastore of compensation values indexed by pre-compensated throttle area. A compensation vector learning module receives a pre-compensated throttle area and at least one sensed vehicle condition, and informs the compensation datastore based on the pre-compensated throttle area and the sensed vehicle condition. A throttle area compensation module communicates with the compensation datastore, receives the pre-compensated throttle area, and determines a compensated throttle area based on the pre-compensated throttle area and a corresponding compensation value of the compensation data store.

Abstract: An internal combustion engine idle speed control system includes a first valve control mechanism that adjusts a first operating parameter of a first cylinder valve. A control module determines an idle speed error and generates a first control signal to the first valve control mechanism to adjust the first operating parameter. The first control signal is based on the idle speed error.

Abstract: A method for determining output torque limits of a powertrain including an electrically variable transmission relies upon a model of the electrically variable transmission. Transmission operating space is defined by electric machine torque constraints, engine torque constraints and battery power constraints. Output torque limits are determined at the limits of the transmission operating space.

Abstract: A torque-to-thrust apparatus includes a one-way mechanism permitting free application of rotation to torque. A friction plate disposed between a portion of a one-way device and a stationary member of the torque-to-thrust apparatus inhibits reverse rotation at a predetermined torque level, which will maintain the thrust member of the torque-to-thrust apparatus in an engaged condition until a predetermined load is applied to the rotary side of the torque-to-thrust apparatus to overcome the friction load.

Abstract: A tank assembly for a dry sump lubrication system for an internal combustion engine is disclosed. The tank assembly includes a tank having an upper tank portion and a lower tank portion. An interface assembly is disposed at the lower tank portion and is configured to operably deliver and receive a lubricant to and from the engine. A first end of a return tube in fluid communication with a second end is configured to receive lubricant from the engine at the interface assembly. The second end opposite the first end is in fluid communication with the upper tank portion. In this manner, a return hose and a feed hose may be connected to a same portion of the tank assembly.

Abstract: An engine control system controls engine operation in activated and deactivated modes in a displacement on demand engine. The engine control system includes an alternator that is driven by the engine and that is regulated by a load control signal. An alternator load control module generates the load control signal based on a manifold absolute pressure (MAP) and an energy storage device state of charge to regulate a load of the alternator on the engine to maintain the MAP below a threshold level and within an efficient operating range.

Abstract: A seven-speed transmission includes an input shaft, an output shaft, and three planetary gear sets. An interconnecting member continuously connects members of the second and third planetary gear sets. Six torque-transmitting mechanisms are provided between the planetary gear sets and a transmission housing. The six torque-transmitting mechanisms are engaged in combinations of two to establish seven forward speed ratios and a reverse speed ratio between the input shaft and the output shaft. A unique engagement sequence is provided for the torque-transmitting mechanisms to minimize sun gear loading.