Abstract: A battery pack for an electric/hybrid vehicle including a cooling system that provides a substantially uniform cooling of the batteries within the pack. The battery pack includes a base that supports the batteries stacked in layers one atop the other. Each battery includes a plurality of cells with cooling air channels between them. A retention frame overlays and is affixed to the batteries to restrict the movement of the batteries within the pack. The batteries are held in spacers disposed above and below each layer of batteries. The spacers provide air passages above and below the batteries to allow cool air to flow across the batteries and through the cooling channels. An inlet admits cool air into the pack and an outlet releases the air from the pack after it is has passed through the stack of batteries. A front manifold is connected to the inlet and includes a plurality of separate runners for evenly splitting the air between the spacers below each layer of batteries.

Abstract: A bi-fuel engine has a gaseous fuel mode engine start strategy that delivers a calibrated amount of supplemental gasoline during engine starting and initial gaseous fuel engine runs. The strategy is embodied in an algorithm employing variables including start of supplemental gasoline fueling, end of supplemental gasoline fueling, ramp-in period of supplemental gasoline fueling, ramp-out period of supplemental gasoline fueling, and the fraction of supplemental gasoline fuel to be delivered relative to that which is normally delivered during a conventional gasoline start. The algorithm differentiates between hot and cold engine starts for determining how much supplemental gasoline is to be delivered during gaseous fuel starts, wherein hot starts occur before substantially complete diffusion of gaseous fuel in the intake system, and cold starts occur after diffusion of gaseous fuel in the intake system is substantially complete.

Abstract: A vehicle control system method and apparatus including a mobile application service provider communicating over a wireless communication network, a mobile station communicating with the mobile application service provider over the wireless communications network, and a vehicle controller communicating with the mobile station via an automotive communications network, and where the mobile application service provider accesses vehicle data and transfers the vehicle data to the mobile application service provider to be utilized by the mobile application service provider or another information provider.

Abstract: An improved powertrain control minimizes output torque disturbances due to garage shifting. Under certain predefined conditions, garage shifts to the forward or Drive range are carried out by initially commanding a shift to an upper forward gear ratio having a relatively low torque advantage, and then commanding a shift from the upper forward gear ratio to a lower forward ratio that is ordinarily used to launch the vehicle. The shift from the upper gear ratio to the lower gear ratio is initiated when the initial shift is substantially complete or when a predetermined period of time has elapsed since shift initiation. Engine management controls are also used to reduce the transmission input torque during garage shifts to both forward and reverse ranges.

Abstract: A system and method of optimizing fuel economy for an automobile is provided. Driver torque request input data is received and is accumulated over a period of time to generate accumulated torque request data. Torque data is extracted from the accumulated torque request data. The torque data is processed to generate driver habit data from the torque data. The driver habit data is stored and used to optimize fuel economy.

Abstract: A diagnostic method and system detects leaks in a vapor handling system of a vehicle that includes a fuel tank and a pressure/vacuum sensor that senses pressure and vacuum in the fuel tank. A canister recovers vapor from the fuel tank. A canister vent solenoid selectively provides atmospheric air to the canister. A controller connected to the canister vent solenoid and the pressure/vacuum sensor executes a leakage detection test that is capable of detecting leaks in the vapor handling system that have a diameter on the order of 0.020 inch. The leakage detection test includes a volatility test phase, a pressure phase, a vacuum phase, an analysis phase and a results phase. In other features, the leakage detection algorithm generates data sets having greater than 25 standard deviations between leakage and no-leakage data sets.

Abstract: An improved anti-lock brake control method in which the brake pressure reduction initiated upon detection of insipient wheel lock is adaptively determined based on a periodically updated characterization of the relationship between brake pedal position and vehicle deceleration. The brake torque and vehicle weight are estimated based on the characterization data, corrected for variation in brake heating, and used to compute the surface coefficient of friction, which in turn, is used to schedule the initial anti-lock brake pressure reduction for optimal braking system performance.

Abstract: An inductive charger includes a rectifier that can be connected to both single- and three-phase power sources. The rectifier includes first, second and third legs that include first and second diodes. Alternately, the third leg includes first and second silicon-controlled rectifiers. A capacitor is connected across an output of the rectifier. An inverter is connected to the rectifier and the capacitor and includes a plurality of switching circuits. A series resonant tank circuit is connected to an output of the inverter. A charge coupler and an inductive inlet include a transformer and a parallel resonant tank circuit for coupling energy to a load. A controller is connected to the rectifier and the inverter. The controller generates drive signals for controlling the switching circuits. The inductive charger is capable of providing approximately 0.99 power factor from single-phase and 0.91 power factor at twice the output power from three-phase power sources.

Abstract: An illuminating speaker assembly for use in the passenger compartment of a vehicle includes a flat panel speaker for converting electrical audio signals into sound waves. The flat panel speaker utilizes a light-permeable, sound-producing panel. A light source is positioned within the flat panel speaker for generating light that passes through the light-permeable, sound-producing panel.

Abstract: A method and an apparatus for diagnosing the Ignition-Off Timer of an internal combustion engine. This invention monitors the initial operation of the Ignition-Off Timer each time it is enabled in order to detect a variety of malfunctions. The malfunctions are detected by comparing the operation of the Ignition-Off Timer to various reference values. Upon diagnosis of the Ignition-Off Timer, its condition is reported to the diagnostic management system, which determines whether and when a malfunction indicator is energized.

Abstract: A purge control system for an electric vehicle including a fuel tank, a purge canister coupled to the fuel tank, an internal combustion engine coupled to the purge canister, a microgenerator coupled to the purge canister, and where said microgenerator uses fuel in the purge canister to generate electrical energy.

Abstract: An inverter for use in a switched reluctance (SR) motor drive is provided. The inverter comprises a first and second transistor for selectively providing current to an SR motor winding. A resonant-type snubber circuit is connected to the transistors to reduce turn-off loss. The snubber circuit includes a pair of diodes, a capacitor, and an inductor. The snubber circuit is reset during switch-on time of the transistors. At transistor turn-off time, the snubber circuit uses the capacitor to effectively limit the rate of change of voltage across the transistors. This allows the transistors to turn off with lower losses, and can also reduce the acoustical noise generated by the motor drive.

Abstract: Method and apparatus are provided for configuring an automobile electronic control module (ECM) for multiple automobile configurations. The apparatus includes a vehicle identifier identifying one of the multiple automobile configurations and a memory configured to store multiple calibration data sets, with each of the multiple calibration sets corresponding to one of the multiple automobile configurations. The apparatus also includes a processor configured to receive the vehicle identifier and select one of multiple calibration data sets based at least in part upon the vehicle identifier for execution of automobile functions controlled by the automobile ECM.

Abstract: A method of determining the temperature of a fuel injector in an internal combustion engine includes the steps of supplying current to the fuel injector on engine startup, measuring the supplied current and voltage to the fuel injector, calculating the resistance of the fuel injector based on the measured current and voltage, and determining the temperature of the fuel injector based on the calculated resistance.

Abstract: A method of controlling a motor vehicle engine having an electronic throttle including positioning the electronic throttle in response to a requested throttle area, determining a fault in the vehicle engine, limiting the throttle area after a fault has been determined to control vehicle speed, limiting acceleration of the vehicle after the fault has been determined, and determining if the engine may be operated at full throttle after the fault has been determined to allow the vehicle to operate in a high power demand application.

Abstract: A battery system including at least one battery cell having an interior and having at least one exterior surface is provided with at least one cooling plate that is positioned in engagement with the exterior surface for absorbing heat from the interior of the battery cell. A cooling tube is thermally coupled to the cooling plate for absorbing heat from the cooling plate.

Abstract: A control scheme for an surface-mounted permanent-magnet synchronous (SMPMS) drive uses a combination of an open-loop magnetizing current reference calculation and a stabilizing feedback term, which speeds-up the torque transient response. The feedback term increases the stability margin during torque transients by increasing the available voltage margin for current control. The magnetizing current reference calculation takes into account the saturation effects in the SMPMS drive, which occur at peak torque points, and compensates for them. By taking into account saturation effects, stable operation at high speed is achieved, thereby increasing the speed range of the SMPMS drive.

Abstract: An improved anti-lock brake control method adaptively determines exit criteria for terminating anti-lock brake control based on rate of brake pedal release and estimates of the brake torque and road surface coefficient of friction. The brake torque and road surface coefficient of friction are estimated based on a periodically updated characterization of the relationship between brake pedal position and vehicle deceleration.

Abstract: A propulsion system for use in a hybrid vehicle, wherein a first propulsion system provides a driving force to a first pair of wheels and a second propulsion system provides a driving force to a second pair of wheels. A system controller actuates the propulsion systems determines the necessary commands to be provided to the first and second propulsion systems so as to provide the vehicle with the most efficient driving and/or stopping force.

Abstract: A camshaft system for use with an internal combustion engine including a camshaft having a plurality of lobes to actuate valves in the internal combustion engine, a sprocket coupled to the camshaft to drive the camshaft, and a target wheel coupled to the camshaft, the target wheel having an irregular surface capable of providing process data for operation of a plurality of internal combustion engine configurations.