Abstract: The present invention provides an apparatus and method for converting a postage amount expressed in a first currency denomination into at least a second currency denomination and printing the postage amount expressed in a second denomination in postal indicia.

Abstract: The present invention relates to an input system for feeding one-up sheets from a paper web to a high speed mass mailing inserter system. The input system includes a feeding module for supplying a paper web having two web portions in side-by-side relationship. A merging module is located downstream in the path of travel from the feeding module and is operational to feed the two web portions in an upper-lower relationship so as to reorient the paper web from the side-by-side relationship to an upper-lower relationship. A separating module is located downstream in the path of travel from the merging module and is operational to receive the paper web in the upper-lower relationship and separate the paper web into individual two-up sheets. In order to separate the two-up sheets into one-up sheets, a stacking module is located downstream in the path of travel from the separating module and is configured to receive the two-up sheets, stack the two-up sheets and individually feed one-up sheets from the stack.

Abstract: An separating and staging machine is disclosed which is used in conjunction with high speed document processing apparatus in which a succession of collations of insert material moving along an insert material feed path to an insert location are inserted into envelopes fed to the insert location. The machine of the present invention feeds envelopes from a storage hopper to a feed path which is long enough to accommodate a plurality of staging locations at which individual envelopes are maintained until one is fed to the insert location, after which the envelopes at each staging location are advanced to the next staging location, and a new envelope is fed from the storage hopper to the first of the staging locations. With this arrangement the distance between successive envelopes moving through the staging locations is approximately equal to the distance between successive collations moving along the insert material feed path, thereby increasing the rate at which envelopes can be fed to the insert location.

Abstract: A backstop member for use in an insertion station operative to insert an enclosure collation into an open end of an envelope. The insertion station having a deck with a transport mechanism for conveying an envelope, an opening mechanism for opening an envelope and a backstop member mounted below the deck for stopping the envelope in the insertion station preparatory to insertion of the enclosure collation. The backstop member includes an elongate stopping portion having a substantially planar surface configured to abut against and prevent travel of an envelope in the insertion station being driven by the transport mechanism when the elongate stopping portion is caused to extend above the deck. The backstop member also provides a cam portion having an ellipsoid configuration dimensioned to cause a portion of the envelope being driven by the deck transport mechanism to travel over the ellipsoid configuration and away from the deck in the insertion station when the cam portion is caused to extend above the deck.

Abstract: An insertion station for inserting enclosure collations into an envelope, the insertion station including a deck and at least two transport belts having a top surface disposed atop the top surface of the deck for conveying an envelope along a direction of travel. A plurality of vacuum ports are arranged between the at least two transport belts wherein vacuum is continuously present at each vacuum port. An elongate rib member is provided upstanding from the deck and extending between the at least two transport belts and adjacent the plurality of vacuum ports, the rib member being configured to support a portion of the envelope that is disposed between the at least two transport belts.

Abstract: The present invention relates to a sheet material feeder apparatus that includes a first feeder assembly positioned on an exit area of a sheet material storage compartment, which first feeder assembly is operative to provide a first driving force to a sheet material disposed in the storage compartment so as to convey the sheet material from the exit area of the storage compartment onto the main deck of an inserter system. The feeder apparatus further includes a second feeder assembly positioned on the main deck of the inserter system, which second feeder assembly is operative to provide a second driving force to the sheet material conveying through the first feeder assembly such that the sheet material is combined with the other sheet materials conveying along the main deck of the inserter system.

Abstract: An apparatus for accumulating sheets from a secondary source and changing their conveyance direction 90.degree.. The accumulator is a group of vertically stacked bins that discharge batchwise and are loaded from the secondary source alternately by way of a diverter. Discharge is synchronous with a directionally constant primary sheet source.

Abstract: Apparatus for dividing a continuous web having perforated, marginal strips on its sides into discrete sheets and removing the marginal strips. The apparatus includes: a device for engaging and moving the perforated, marginal strips of the continuous web along a feed path; a slitting device located downstream of the engaging and moving device for separating the marginal strips from the remaining, central portion of the web; a cutting device for dividing the remaining, central portion of the web into discrete sheets; a pair of deflectors located downstream of the cutting device for advancing the remaining, central portion of the web and for guiding the severed, marginal portions below the feed path.

Abstract: A web guide particularly adapted for mail handling systems is positioned between the mail handling system form feeder and separating device. The web guide provides a surface to guide and control the web during its travel between the feeder and separating device so as to avoid or minimize premature tearing of the web, particularly during web acceleration caused by the separating device.

Abstract: A method of customizing application software in an inserting system includes the steps of providing a system baseline program for operating the inserting system in a standard baseline mode, and providing a dynamic link library (DLL) including a table of features to be included in the inserting system and an application routine corresponding to each of the features. A call table in the system baseline program is linked with an address for each feature corresponding to the location of the application program for the feature. The DLL is customized based on information received from the baseline program. Each of the features is called when indicated in the system baseline program and information is provided to each DLL application program corresponding to the feature. The information is modified to make the system baseline program execute a different set of logic corresponding the customization of the machine. A sub-dynamic link library (sub-DLL) is provided for further customization.

Abstract: In the field of mailpiece handling apparatuses, it is known to provide machines having DC drives for all components thereof. However, the use of DC drives exclusively is expensive. On the other hand, AC drive frequently do not provide a sufficient degree of precision in the controlling of mailpieces in the machines. The disclosure relates to a folder-inserter-sealer machine (10) having a first, AC electric motor (28) connected to drive a first set of driveable components on the apparatus: and one or more further, DC electric actuators (18;27) operatively connected to drive a further set of driveable components of the apparatus. An advantage of the arrangement is that precise control of components may be obtained in a comparatively low-cost machine.

Abstract: An apparatus is disclosed for closing and sealing the flaps of envelopes that have passed through an inserting machine in which collations of insert material have been inserted into the envelopes, and for detecting whether or not certain envelopes cannot be properly closed and sealed and for separating such envelopes from those that are properly closed and sealed. The apparatus is constructed and arranged such that if insert material is improperly inserted into the envelope such that the flap cannot turn freely about the crease line that connectes the flap to the envelopem, the flap will remain substantially in the flat, extended position it occupies when the envelope enters the closing and sealing apparatus. That position of the flap is sensed and the envelope is then diverted from the normal path of properly closed and sealed envelopes into a collection bin for retreival by an operator.

Abstract: In a digital postage meter having a housing shell, a display screen mounted in the housing shell, and a removable printhead, a method of transmitting information from the printhead module to the display screen. The method includes: storing the information in a memory device in the printhead module; retrieving the information in a first communication device in the printhead module; transmitting the information from the first communication device to a second communication device external to the printhead module, wherein the second communication device interprets the information; and transmitting the interpreted information to the display screen.

Abstract: Apparatus for transporting sheets of paper seriatim. The apparatus includes: a pair of parallel, rotatable, endless, flat belts having upper and lower reaches disposed substantially horizontally; a pair of supporting beams situated above the upper reaches of the pair of endless belts; a plurality of unbiased rollers seated in each of the supporting beams and resting on the flat belts with only their own weight; and a device for rotating the flat belts to thereby cause the sheets of paper to move with the upper reaches of the belts and the unbiased rollers, wherein the sheets of paper are caused to move entirely parallel to the belts without any skew caused by the unbiased rollers.

Abstract: A method of collating unfolded sheets of paper into a collation and combining the collation with a folded sheet of paper. The method comprises: feeding a plurality of unfolded sheets of paper seriatim along a feed path from an upstream position to a downstream position; conveying the unfolded sheets seriatim around a drum to cause the unfolded sheets to be conveyed to an upstream position; stopping the unfolded sheets seriatim in a pocket having a back panel and a top panel, the back panel stopping the unfolded sheets from being conveyed further upstream and forming a collation of the unfolded sheets; feeding a folded document having a leading folded edge from an upstream to a downstream position across the top panel on top of the collation of unfolded sheets, thereby forming a single stack of documents; and conveying the single stack of documents to a downstream location.

Abstract: Apparatus for inserting sheets of paper into an envelope. The apparatus includes: a first bursting module for separating a first web of paper into discrete sheets; a conveying device for conveying the discrete sheets from an upstream location to a downstream location along a feed path; a device for feeding a second web of paper having a plurality of longitudinally spaced lines of weakening oriented perpendicular to the feed path; a device for turning the second web of paper parallel to the feed path; a bursting device for bursting the second web into discrete sheets; a device for conveying the second web discrete sheets to the first web discrete sheets; a device for conveying the first web and the second web discrete sheets downstream along the feed path; and a device for inserting the first web and second web discrete sheets into an envelope.

Abstract: Apparatus for opening an envelope having a front panel, a back panel and a closing flap. The apparatus includes: a device for supporting the envelope in a substantially horizontal plane wherein the back panel is situated above the front panel; a device for holding the closing flap below the back panel; an opening horn for separating the back panel from the front panel, the opening horn being pivotable in a vertical plane; and a device for causing the horn to initially contact the closing flap and to pivot the horn into the envelope between the front and back panels, and to raise the horn inside the envelope, whereby the front and back panels are separated.

Abstract: Apparatus for turning and aligning flat articles. The apparatus includes: a first conveyor for transporting flat articles horizontally from an upstream to a downstream position; a second conveyor oriented at an angle to the first conveyor, the second conveyor having an upstream and a downstream end, wherein the upstream end of the second conveyor is situated adjacent the downstream end of the first conveyor, and second conveyor is situated to receive the flat articles from the first conveyor; a pivoting device located on one side of the second conveyor for engaging a side of the flat articles; and a third conveyor having an upstream end located adjacent the downstream end of the second conveyor, the third conveyor having a flat deck, an angled roller extending just above the flat deck, a registration wall on one side of the flat deck, and a normal force sphere mounted above the angled roller, wherein the angled roller and the sphere drive the flat articles downstream and against the registration wall.

Abstract: Apparatus for accumulating paper sheets singulated from a paper sheet feeder on a registration deck. The apparatus includes: a sheet feeder for feeding the topmost paper sheet from a stack of paper sheets; an accumulator having an accumulation deck for receiving the sheets of paper from the sheet feeder; a registration stop for stopping the advance of the paper sheets along the accumulation deck; a deflector downstream of the sheet feeder and above the accumulation deck; and a pair of top and bottom rollers defining a nip, the nip being located adjacent, upstream and above the deflector and downstream of the sheet feeder.

Abstract: An inserting system for inserting documents into an envelope. The system comprises: an inserting chassis; a device to convey documents from an upstream location on the chassis to a downstream location on the chassis; an insertion station for inserting the documents into a waiting envelope; a feeder located adjacent the inserter chassis for feeding documents to the conveying device, the feeder having a hopper for storing the documents; a forms unwinder located adjacent the feeder, the unwinder having a pivotable support arm; a roll of shingled documents mounted on the support arm; a device for unwinding the roll and separating each succeeding document seriatim; and a device for feeding the separated documents into the feeder hopper. In an alternative embodiment of the instant invention, the foregoing elements of the invention are the same except that the unwinder is used to store and unwind envelopes.