Abstract: A toner cartridge included with an image forming device when initially sent to a user. The cartridge has a limited toner capacity. The user is able to print with the small capacity cartridge upon initially receiving the image forming device. Once the toner is exhausted, a second large capacity cartridge having a greater toner capacity can replace the small capacity cartridge. The small capacity cartridge and the large capacity cartridge are constructed in a similar shape to be mounted in the same manner within the image forming device.

Abstract: A photoconductive member for an image forming apparatus includes a hollow, conductive cylindrical drum; an insulating end cap disposed axially within the drum at either end thereof, each end cap including an axial bore; a shaft disposed axially through the drum and the bores, the shaft electrically isolated from the drum by the end caps; and an electrical contact assembly operative to bias the drum, but not the shaft, to an operating voltage.

Abstract: A cleaning apparatus in a waste toner removal system of an image forming device includes a waste toner moving device that is movably mounted in a waste toner housing. The housing has an inlet where waste toner enters the housing. The toner moving device is movable between a first position and a second position to displace accumulated toner within the housing. The toner moving device is spring-biased toward the first position. A rotating actuator displaces the toner moving device from the first position to the second position to move the toner in the housing away from the inlet. The toner moving device is also self-cleaning via vibration and impact movements.

Abstract: A gear unit comprising a shaft and a gear each having a first axial section and a second axial section. The first axial section features the gear having external teeth with an internal surface that corresponds to an external surface of the shaft. The second axial section includes features in the shaft and gear that engage together. Methods of using the gear unit including positioned the gear on the shaft, and rotating the gear relative to the shaft to engage the gear with the shaft.

Abstract: The present invention is directed to a device having an arm and a sensor that can differentiate two events. The arm is pivotally mounted to move in different directions upon the occurrence of different events. A section of the arm includes a trigger section having an unequal distribution of a sensed characteristic. A first event moves the arm in a first direction that is sensed by the sensor in a first manner. A second event moves the arm in a second direction that is sensed by the sensor in a second manner. The sensor signals a controller that oversees the image forming process. Methods of operating the arm and sensor are disclosed for detecting the two separate events, and signaling the controller accordingly.

Abstract: A media sensor for an image forming apparatus is operative to sense and distinguish opaque, transparent or no media in a media path. In one embodiment, an optical source and detector are positioned on opposite sides of the media path, at an acute, non-zero angle with respect to a direction normal to the media path. In other embodiments, an optical source and detector are co-located on the same side of the media path with an optical barrier between them, and one or more reflective surfaces positioned on the opposite side. With no media in the media path, the detector receives a readily detectable amount of optical energy emitted by the source. For opaque media, the detector receives very little, if any, optical energy emitted by the source. For transparent media, the detector receives a level of optical energy between that in the cases of opaque media and no media.

Abstract: A multi-layer printed circuit board (PCB) routes signal traces on internal signal layer(s) and includes power planes on the two outermost layers. The outer layers are maintained at the same non-ground voltage level, and are electrically connected by a series of vias that circumscribe signal traces on the internal layer(s). With a preferred maximum spacing of one-tenth the wavelength of electromagnetic energy generated by the signal traces, the vias, together with the outer power planes, contain electromagnetic energy within the PCB. One or more of the outer planes may include a second power plane area maintained at a different voltage. The two power plane areas are connected by decoupling capacitors, located proximate underlying signal traces that traverse the two power plane areas.

Abstract: A toner layer regulating system for an electrophotographic image forming apparatus includes a toner carrier; a toner regulating member (e.g., doctor blade) disposed proximate the toner carrier, with the toner regulating member having a first surface disposed toward the toner carrier and forming a nip with the toner carrier. The toner regulating member comprise a flexible metallic substrate and a metallic coating on the first surface in an area thereof forming the nip. The coating on the toner regulating member comprises a material selected from the group consisting of molybdenum, tungsten carbide, and alloys thereof. The coating may be substantially homogeneous and/or have a thickness of not more than 30 um. The coating may have a relatively smooth surface roughness of ?2.0 um Ra.

Abstract: A method and device for moving media sheets along a media path. In one embodiment, the media path comprises a metering nip, at least one transfer nip downstream from the metering nip, and a feed nip upstream from the metering nip. The feed nip moves the media sheet initially at a faster speed than the metering nip. This speed variation causes a buckle to form in the media sheet that aligns the leading edge. The media sheet is then moved from the metering nip into the transfer nip. The metering nip may move the media sheet at a faster speed than the transfer nip again forming a buckle in the media sheet. As the media sheet is moved through the transfer nip, it is tacked to a transfer belt such that it moves consistently through the remaining downstream transfer nips.

Abstract: A device and method of connecting a cartridge unit to a door assembly of an image forming device. The door assembly includes a first mount having a first configuration, and a second mount having a second different configuration. The cartridge unit includes a first attachment for connecting to the first mount, and a second attachment for connecting to the second mount. The cartridge unit is connected and does not become disengaged when the door assembly moves between open and closed orientations. Method of using the attachments are also disclosed that include mounting one of the attachments to the corresponding mount, and then moving the cartridge unit to mount the other attachment to the other mount.

Abstract: A magnetically damped fork level indicating device comprises a housing having a gauge section; an elongate indicator arm pivotally coupled to the housing, the arm having first and second sections disposed on opposite sides of the axis; a weight coupled to the indicator arm so as to cause the first section to assume a predetermined orientation with respect to level ground; wherein the indicator arm at least partially overlies the gauge section and wherein the relative position of the indicator arm and the gauge section indicate the relative angular relationship between the orientation of the forks and level ground; a dampening means comprising a first magnet associated with the arm and moveable therewith and a second magnet associated with the housing and spaced from the first magnet, the second magnet magnetically coupled to the first magnet so as to dampen oscillations of the arm.

Abstract: A toner layer regulating system for an electrophotographic image forming apparatus includes a toner carrier; a toner regulating member supported in cantilevered fashion against the toner carrier so as to form a toner nip therebetween comprising a flexible metallic substrate having a coating covering at least an area forming the nip; wherein the coating comprises at least a matrix of a base polymer and a plurality of fine particles having a particle size of 0.1 microns to thirty microns; wherein the coating has a thickness of approximately one hundred fifty microns or less; wherein the coating has a surface roughness in the range of 0.15 to 1.5 microns Ra and in the range of 1 to 15 microns Rz. A carrier stratum may be disposed between the coating and the substrate, and the coating may be single layer or have a plurality of layers.

Abstract: An image forming device prints on specialty media comprising a first and second area having different media properties. The device prints on the first area at a first transfer voltage level selected in response to a media property of the first area. The device prints on the second area at a second transfer voltage level selected in response to a media property of the second area. The device changes from the first transfer voltage level to the second transfer voltage level when a predetermined location on the specialty media, on which no image is formed, is within the transfer nip.

Abstract: In an image forming apparatus having a subunit movable between closed and open positions, the nip between media alignment rollers is opened automatically when the subunit is opened. A drive roller and a backup roller are disposed in a housing, wherein the bearing holding the backup roller is segmented. A rear segment is disposed on a flexible arm, and is biased towards the front segment, biasing the backup roller to contact the drive roller to form a nip for bump alignment of media sheets. A bell crank engages a rotary member or rotary member frame mounted on the subunit when the subunit is closed. When the subunit is opened, the bell crank disengages the member, pivoting a link member having a cam surface and engaging the cam surface against a cam follower surface on the housing, forcing the backup roller to a position spaced apart from the drive roller.

Abstract: An image forming apparatus comprising an accumulator drum for receiving toner images from a plurality of imaging units and transferring the toner images to a receiving media. The basic components of the image forming apparatus comprise an accumulator drum having a plurality of imaging units with photoconductive drums positioned about the accumulator drum, and a laser assembly. In one embodiment, a laser emits light beams for forming a latent image on each of the photoconductive drums with each light beam having a different external optical path length. In one embodiment, a drive mechanism operatively connected to the imaging units drives the accumulator drum. In one embodiment, the imaging units are positioned about the accumulator drum is a specific angular placement. In one embodiment, the imaging units are at least partially positioned within the interior of the accumulator drum.

Abstract: An electrophotographic image forming apparatus comprises a drive roller having a textured finish with a plurality of microscopic protrusions and a plurality of microscopic depressions; the drive roller comprising a shaft and a surface coating on the shaft; a flexible belt having a first hardness driven by the drive roller, the belt moving at least one of a toner image or a recording media having a toner image thereon; with the surface coating comprising a base compound and plurality of grit particles having a second hardness which is higher than the first hardness. The grit coating may advantageously have a thickness of not more than about 50 microns. The grit particles may comprise one or more ceramics, or one or more polymer compounds, or other materials. The drive roller advantageously has a coefficient of static friction of at least 0.5 with the belt.

Abstract: A gamut mapping algorithm especially adapted for printing business and presentation graphics with highly chromatic colors. To perform gamut mapping, gamut triangles corresponding to an input gamut and output gamut are defined and used to scale the lightness and chroma of input colors. The rescaled input colors are then mapped to the output triangle along lines of constant chroma. The chroma of the remapped colors is enhanced by moving the remapped colors toward the apex of the output gamut triangle along a line passing through the remapped color and the apex of the output gamut triangle.

Abstract: An arm that directs media sheets along multiple paper paths of an image forming device. The arm is mounted to pivot when contacted by the media sheet to direct the sheets along the proper media paths, and divert the sheets from entering the improper media paths. A sensor positioned adjacent to the arm senses movement of the arm to determine the location and timing of the media sheets as they move along the paper paths. Sensor is operatively connected to a controller which tracks the movement of the media sheets through the image forming apparatus. The arm may further be positioned to determine the orientation of an internal part. The arm moves between first and second orientations depending upon the position of the internal part. The position of the arm is again determined by the sensor. The invention further includes methods of moving the position of the arm to determine the location of the media sheets and/or the orientation of the internal part.

Abstract: An emergency boot directory, containing a back-up copy of a primary operating system, is maintained in a protected, hidden subdirectory hierarchy during normal computer operations. A bootable media, which may be a removable media, contains bootstrap code operative to load and run the back-up operating system, if the primary operating system fails to boot and run. A file system filter driver hides and protects the emergency boot directory by intercepting file or data access and directory entry enumeration requests. The filter fails access requests directed to the emergency boot directory, and edits the results of enumeration requests to remove references to the emergency boot directory. The protected, hidden emergency boot directory can be located and maintained within an existing main storage area and does not depend on hidden attributes of secondary storage areas such as separate disk partitions or file systems.

Abstract: A communication system includes a politeness zone (PZ); a wireless communication device configured to receive incoming communications over a first communication channel and politeness requests over a second communication channel, the communication device comprising an alerting mechanism configured to indicate receipt of an incoming communication over the first communication channel, the alerting mechanism operable in a politeness mode and a non-politeness mode, the politeness requests indicating that operation of the alerting mechanism should be set to politeness mode, wherein, upon receipt of a politeness request over the second communication channel, the device is configured to accept the politeness request and set operation of the alerting mechanism to politeness mode, or to reject the politeness request and leave operation of the alerting mechanism in its present mode of operation; and a politeness zone transmitter (PZT) configured to send politeness requests to the communication device over the second co