Abstract: A method of optimized design of an HVAC air-handling assembly for a climate control system on a vehicle includes the steps of generating a basic design of the HVAC air-handling assembly and analyzing a performance of the basic design of the HVAC air-handling assembly using an engineering analytical technique. The method also includes the steps of varying the basic design of the HVAC air-handling assembly based on the performance analysis and using the optimized basic design of the HVAC air-handling assembly in generating the HVAC air-handling assembly design.

Abstract: A multiple zone electronic control system and method are provided to control a heating, ventilation and air conditioning (HVAC) system for a vehicle. The control system includes a plurality of sensors to provide inputs relating to multiple zones of an occupant compartment of the vehicle and a plurality of buttons to provide manual inputs relating to the multiple zones. The control system also includes a plurality of mechanisms to control temperature and flow of air from the HVAC system into the multiple zones. The control system further includes a controller electrically connected to the sensors and the buttons to receive the inputs therefrom and electrically connected to the mechanisms to control the temperature and flow of air into each of the multiple zones.

Abstract: The present invention relates to a system and method for sensing the angular position of a rotatable member. The system and method employ the use of a composite rotatable member comprising a solidifiable material and a magnetically attractable particulate material. The rotatable member has a major body portion and at least one magnetically detectable reference point. The reference point has a first magnetic property and the major body portion has a second magnetic property, different from the first magnetic property. A magnetic property sensor is fixed relative to the rotatable member to detect the passage of the reference point within the rotatable member. The sensor produces a signal in response to the passage of the reference point. A central processing unit is provided for determining the angular position of the rotatable member in response to the signal generated by the sensor.

Abstract: A heat exchanger and method of making same includes a plate extending longitudinally. The heat exchanger also includes a plurality of apertures forming a fluid inlet and a fluid outlet extending through the plate. The heat exchanger further includes a mechanism forming a restriction to fluid flow through either one of the fluid inlet or the fluid outlet.

Abstract: A tube and method of making the same for a heat exchanger includes a base, a top spaced from and opposing the base, a first side interposed between the base and the top along one side thereof, and a second side interposed between the base and the top along another side thereof. The tube includes an end form formed solely on either one of the first side and the second side to create a stop for inserting said tube into a manifold of the heat exchanger.

Abstract: A heat exchanger and method of making same includes a plate extending longitudinally. The heat exchanger also includes a plurality of apertures forming a fluid inlet and a fluid outlet extending through the plate. The heat exchanger further includes a mechanism forming a restriction to fluid flow through either one of the fluid inlet or the fluid outlet.