Abstract: In a series hybrid vehicle, a system for determining a shift schedule for shifting a multi-gear transmission connected to a drive means is disclosed. A vehicle operator selects among a plurality of shift styles respectively representing a plurality of shift schedules variously optimized for performance or fuel economy. A performance-based shift schedule favors providing maximum power to the road by starting at the first (lowest) gear when accelerating from a stop and utilizing all available gears of the transmission. An economy based shift schedule favors energy efficiency by skipping the first gear and optionally one or more higher-numbered gears in order to bias operation of the drive means toward lower speeds and higher torque output while reducing shift frequency.

Abstract: A hydraulic energy storage system (comprising a hydraulic pump/motor, a high pressure hydraulic accumulator, a low pressure hydraulic accumulator/reservoir, and interconnecting hydraulic lines) is incorporated into a EV, HEV, or PHEV to provide hydraulic regenerative braking and propulsive assistance for the vehicle. Implementation of the low cost and long-lasting hydraulic energy storage system in the vehicle, together with the electric energy storage system (comprising a motor/generator and battery pack) of the vehicle, allows significantly reduced demands and higher operating efficiencies for the battery pack, thereby facilitating a more cost-effective, efficient and/or durable overall energy storage system for the vehicle.

Abstract: A variable displacement engine comprises two engine modules fed from a common fuel source, each engine module having an individual crankshaft. The first engine module has a high compression ratio (e.g., greater than 13:1), while the second module has a typical compression ratio for a gasoline engine (e.g., between 9:1 and 11:1). In one embodiment, the first engine module operates through high efficiency optimized alcohol fuel combustion when the fuel content exceeds a minimum alcohol content. In an alternative embodiment, the first engine module operates at high efficiency through gasoline HCCI combustion when conditions permit. When operating conditions do not permit the first engine module to operate at high efficiency, the second engine module operates as the primary engine module, with the first engine module available to provide supplemental power (at less than optimal efficiency) if needed to meet driver demand.

Abstract: A quasi free piston engine uses, a small, lightweight crankshaft to connect the piston assemblies of the free piston engine with a flywheel. While most of the power output from the combustion pistons is extracted by pumping pistons as hydraulic power, the small crankshaft and flywheel ensure exact TDC position of the combustion pistons in operation, and provide a rotating means to drive combustion cylinder intake and exhaust valves. Flywheel speed may be monitored to provide feedback on power extraction for further control of the system. In addition, a hydraulic push-rod system for efficient valve actuation is provided.

Abstract: A center-closed power steering system provides power steering assistance in engine-off conditions for reduced fuel consumption. The power steering system includes a hydraulic pump mechanically driven by the engine, a high pressure accumulator, a steering gearbox fluidly connected to the accumulator, and a center closed valve mechanically connected to a driver-operated steering wheel. The valve is configured to selectively control flow of pressurized fluid from the accumulator to the steering gearbox to provide power steering assistance. The inner shaft of the rotary center-closed valve is provided with a cavity with V-shaped notches on the transition surfaces on lands configured to sealingly engage the inner surface of the valve outer sleeve, in order to provide a smooth transition in flow for power steering assistance, and a better driver feel.

Abstract: A diesel combustion engine comprises multiple particulate filters and corresponding exhaust piping and valving in the exhaust manifold and/or exhaust line, configured to enable regeneration to occur in one of the DPF filters through heating the exhaust from a single cylinder of the engine, while the exhaust from the remaining cylinders is temporarily routed through the other DPF filter during the regeneration event. Flow redirection devices are placed within the DPF filters to direct flow of exhaust gas through the DPF filters during regeneration in a manner to facilitate complete regeneration, including in outer volumes along the interior walls of the DPF filters.

Abstract: A compression ignition internal combustion engine system combusts DME as fuel using high fuel injection pressures (e.g., above 800 bar) and low oxygen concentrations (e.g., below 17%, through high levels of EGR), thereby resulting in simultaneously very low NOx and PM engine-out emissions.

Abstract: A flex fuel internal combustion engine system includes means for sensing ethanol concentration of the fuel. If the ethanol concentration is determined to be above a given threshold, engine operation is adjusted for lean combustion of the fuel. An aftertreatment system is provided to remove harmful emissions from the exhaust.

Abstract: A HCCI engine with a model reference adaptive feedback control system maintains stable HCCI combustion during speed/load transitions by: (1) estimating the maximum rate of pressure rise (MRPR), for each cycle, from an extra-cylinder sensor metric, such as a crankshaft dynamics or knock sensor metric, via statistical vector-to-vector correlation; (2) periodically self-tuning the vector-to-vector correlation; (3) applying knowledge base models to guide cycle-to-cycle adjustments of fuel quantity and other engine parameters, to maintain a target MRPR value.

Abstract: A piston-in-sleeve accumulator includes a cleaning element positioned on the piston and configured to remove and prevent debris from lodging between the piston and a cylindrical nonpermeable sleeve within which the piston slides. A seal on the piston is positioned to engage an opposing surface in the event of a leak, and thereby prevent the possibility of a complete drainage of pressurized fluid from occurring through the accumulator's fluid port. A position contactor switch is further provided to signal position of the piston within the accumulator.

Abstract: A fuel injector nozzle for use with an internal combustion engine utilizes arrangements of nozzle openings that are designed to increase fuel contact with oxygen within a combustion chamber. Nozzle openings are positioned in more than one plane substantially parallel with the cylinder head surface, with the planes preferably at least 2 millimeters apart, and with the respective pluralities of nozzle openings oriented to provide diverging injection angles in relation to the cylinder head surface. The fuel injector is particularly designed for use with oxygen-dilute (e.g., high EGR) controlled temperature combustion, direct injection compression ignition engines.

Abstract: A two-volute low pressure turbocharger is provided with a VGT mechanism in one turbine volute only.

Abstract: Improved transient response times are obtained while maintaining low emissions with a low pressure EGR system through methods for quickly obtaining a desired oxygen concentration for charge-air to be used for combustion. Under a first method, fuel quantity in the main combustion event is controlled in the combustion process to produce exhaust around a relatively constant target exhaust oxygen concentration value. By keeping the exhaust oxygen concentration levels at a relatively constant value, lag time in waiting for low pressure EGR valve adjustments during transients may be avoided, and the system's air handling response to meet transients may be paced solely by adjusting the mass of air to be supplied (i.e. boost response). Under a second method, a multiple-stage combustion process is utilized, in which fuel feed is controlled in a small, preliminary HCCI-type combustion event in order to produce a target oxygen concentration of charge-air to be used for the second, main combustion event.

Abstract: A multi-stage turbocharging system recovers exhaust energy that is conventionally lost in bypassing exhaust flow from one stage to another in a multi-stage turbocharging system. The exhaust energy is preserved through converting a portion of the exhaust energy of the bypassed flow from pressure to kinetic energy (velocity) by passing the bypassed flow through a VGT vane outlet or other variable geometry valve/nozzle, and then not allowing the accelerated flow to dissipate energy before reaching the subsequent stage's turbine wheel, where the accelerated flow may then be converted to a mechanical rotational force by the lower pressure turbine's wheel.

Abstract: A multicylinder homogeneous charge compression ignition (HCCI) engine with a control system designed to maintain stable HCCI combustion during engine speed/load transitions by: (1) determining “combustion parameter” values such as the maximum rate of pressure rise for each cycle of each cylinder, (2) adjusting engine operating parameters (such as charge-air intake temperature, intake pressure (boost), or charge-air oxygen concentration) to effect a change in the combustion parameter value, (3) thereafter adjusting an engine “control parameter” (e.g., commanded fuel quantity) to each cylinder to maintain a desired target for the combustion parameter value (such as 10 bar/crank angle degree, or a smaller value, such as 6 bar/crank angle degree), and (4) individually adjusting cooling, heating and/or fuel command to deviating cylinders to achieve uniform combustion.

Abstract: A lightweight, low permeation, piston-in-sleeve high pressure accumulator is provided. The accumulator includes a cylindrical composite pressure vessel with two integral rounded ends. A piston slidably disposed in a thin nonpermeable internal sleeve in the accumulator separates two chambers, one adapted for containing a working fluid and the other adapted for containing gas under pressure. Working fluid is provided in a volume between the nonpermeable internal sleeve and the composite pressure vessel wall. Further means are provided for withstanding harmful effects of radial flexing of the composite vessel wall under high pressures, and from stresses present in use in mobile applications such as with a hydraulic power system for a hydraulic hybrid motor vehicle. A method for pre-charging the device is also presented.

Abstract: A Homogenous Charge Compression Ignition (HCCI) engine is used in conjunction with a hybrid powertrain. Power production from the HCCI engine in operation may be decoupled from, or assisted in, responding to driver power demand. In this manner, the HCCI engine: (i) is relieved from the need to quickly adapt to changes in driver power demand, and/or (ii) is allowed to more slowly transition between power levels reflective of the vehicle power demands, with a secondary power source providing the more immediate power response to driver demands. In addition, driver power demand greater than what can be provided by the HCCI engine may preferably be met through the addition of power from the powertrain's reversible secondary power source (e.g. one or more reversible electric motor/generator(s) or reversible hydraulic pump/motor(s)), thereby avoiding the need for full load operation by the HCCI engine.

Abstract: A low emission, direct injection, compression ignition, internal combustion engine operates with reduced charge-air oxygen concentration levels to control localized peak combustion temperatures and reduce NOx formation. Low cetane fuel, below 43 cetane, and most preferably with a cetane rating below 30, is utilized with the combustion system to reduce smoke and PM formation simultaneously with the reduced NOx formation. In a preferred embodiment, FCC Naptha fuel, with a cetane rating below 30 and an end boiling point below 120 degrees Celsius, is used with the combustion system together with the reduced charge-air oxygen concentration levels to produce engine-out NOx emissions of 0.2 g/bhp-hr or lower, and PM emissions at 0.01 g/bhp-hr or lower, without the need for NOx (and potentially PM) aftertreatment.

Abstract: A method is provided for close control and adjustment of in-cylinder oxygen concentration levels together with boost adjustments to minimize harmful emissions during transients in engines which utilize late direct cylinder injection of fuel. EGR flow rates are adjusted in a closed loop, linked fashion together with boost pressure changes during transients, to maintain intake charge-air oxygen concentration and boost levels within critical ranges for controlled temperature, low emission combustion. Changes in fuel feed into the cylinder are made to wait for or follow changes in the boost level of charge-air into the cylinder for combustion. Temporary fuel levels are not allowed to exceed desired fuel/oxygen ratios during transients, by controlling fuel feed responsive to the level of boost of charge-air being taken into the cylinder for combustion.

Abstract: This invention sets forth a commercially viable diesel combustion system that meets environmentally acceptable levels of NOx emissions (i.e. 0.2 g/bhp-hr or lower across a full map of engine speeds and loads) without the need for use of NOx aftertreatments, and simultaneously maintains engine-out PM emissions relatively close (e.g. with smoke levels at or below 3 BSN) to environmentally acceptable PM post-aftertreatment levels. The invention achieves these results by operating within a unique combination of parameters. These parameters comprise: (1) charge-air oxygen concentration below 16%, preferably between 10% and 15%, more preferably between 11% and 14%, and most preferably between 12% and 13.