Patents Represented by Attorney David P. Yusko
  • Patent number: 8350075
    Abstract: Olefins selected from the group consisting of propylene, isobutylene or mixtures thereof, are converted to acrylonitrile, methacrylonitrile, and mixtures thereof in a process comprising reacting in the vapor phase at an elevated temperature and pressure said olefin with a molecular oxygen containing gas and ammonia in the presence of a catalytic composition comprising a complex of metal oxides comprising bismuth, molybdenum, iron, cerium and other promoter elements, wherein the X-ray diffraction pattern of the catalytic composition has X-ray diffraction peaks at 2? angle 28±0.3 degrees and 2? angle 26.5±0.3 degrees, and wherein the ratio of the intensity of the most intense x-ray diffraction peak within 2? angle 28±0.3 degrees to the intensity of most intense x-ray diffraction peak within 2? angle 26.5±0.3 degrees is defined as X/Y, and wherein X/Y is greater than or equal to 0.7.
    Type: Grant
    Filed: January 17, 2012
    Date of Patent: January 8, 2013
    Assignee: Ineos USA LLC
    Inventors: James F. Brazdil, Mark A. Toft, Michael J. Seely, Charles J. Besecker, Robert A. Gustaferro
  • Patent number: 8153546
    Abstract: A catalytic composition useful for the conversion of an olefin selected from the group consisting of propylene, isobutylene or mixtures thereof, to acrylonitrile, methacrylonitrile, and mixtures thereof. The catalytic composition comprising a complex of metal oxides comprising bismuth, molybdenum, iron, cerium and other promoter elements, wherein the X-ray diffraction pattern of the catalytic composition has X-ray diffraction peaks at 2? angle 28±0.3 degrees and 2? angle 26.5±0.3 degrees, and wherein the ratio of the intensity of the most intense x-ray diffraction peak within 2? angle 28±0.3 degrees to the intensity of most intense x-ray diffraction peak within 2? angle 26.5±0.3 degrees is defined as X/Y, and wherein X/Y is greater than or equal to 0.7.
    Type: Grant
    Filed: March 23, 2010
    Date of Patent: April 10, 2012
    Assignee: Ineos USA LLC
    Inventors: James F. Brazdil, Mark A. Toft, Michael J. Seely, Charles J. Besecker, Robert A. Gustaferro
  • Patent number: 8143358
    Abstract: Installation for the gas-phase polymerization of at least one olefinic monomer, comprising a horizontal stirred reactor (1) consisting of an undivided space, provided with a number of gas feeds (13a-13) in the bottom section of the reactor (1) and a number of liquid feeds (7a-7) in the top section of the reactor (1) and at least two gas outlets (9, 11) at the top of the reactor (1), the installation being provided with means (43, 45) to regulate the discharge capacities of the gas outlets.
    Type: Grant
    Filed: February 17, 2009
    Date of Patent: March 27, 2012
    Inventors: Paul J. Diepen, Stanislaus M. P. Mutsers
  • Patent number: 8030248
    Abstract: This invention relates to drilling fluids and processes for making drilling fluids, such as for use in environmentally sensitive areas. The environmentally friendly drilling fluid includes a first fluid component having between about 5 weight percent to about 95 weight percent of olefins with a chain length in a range of between about C12 and about C48. The first fluid component includes at least about 50 weight percent trisubstituted olefin functionality. The environmentally friendly drilling fluid includes a second fluid component.
    Type: Grant
    Filed: June 15, 2009
    Date of Patent: October 4, 2011
    Assignee: Ineos USA LLC
    Inventors: Burnell Lee, Georgia Lambert, Vahid Bagheri, Heath Chisholm
  • Patent number: 8013111
    Abstract: The invention relates to an improved process for the manufacture of an olefin polymer composition in which corrosive trace cocatalyst and catalyst residues are removed from the hydrocarbon gas recycle stream prior to compression and re-use in the polymerization zone(s).
    Type: Grant
    Filed: December 17, 2009
    Date of Patent: September 6, 2011
    Assignee: INEOS USA LLC
    Inventors: Mark A. Gessner, Sean Michael Hockett
  • Patent number: 7919428
    Abstract: The present invention comprises a method for preparing a mixed oxide catalyst for use in producing acrylonitrile or methacrylonitrile from propane or isobutene by ammoxidation in a gaseous phase via methods of heating or calcining precursor solid mixture to obtain mixed metal oxide catalyst compositions that exhibit catalytic activity.
    Type: Grant
    Filed: December 4, 2007
    Date of Patent: April 5, 2011
    Assignee: Ineos USA LLC
    Inventors: Bhagya Chandra Sutradhar, Thomas L. Szabo, Muin S. Haddad, Mark A. Toft, Christos Paparizos, Lina K. Bodiwala
  • Patent number: 7754910
    Abstract: A process for the ammoxidation of a saturated or unsaturated or mixture of saturated and unsaturated hydrocarbon to produce an unsaturated nitrile, said process comprising contacting the saturated or unsaturated or mixture of saturated and unsaturated hydrocarbon with ammonia and an oxygen-containing gas in the presence of a catalyst composition comprising molybdenum, vanadium, antimony, niobium, tellurium, optionally at least one element select from the group consisting of titanium, tin, germanium, zirconium, hafnium, and optionally at least one lanthanide selected from the group consisting of lanthanum, cerium, praseodymium, neodymium, samarium, europium, gadolinium, dysprosium, holmium, erbium, thulium, ytterbium and lutetium. Such catalysts are characterized by very low levels of tellurium in the composition. Such catalyst compositions are effective for the gas-phase conversion of propane to acrylonitrile and isobutane to methacrylonitrile (via ammoxidation).
    Type: Grant
    Filed: January 29, 2008
    Date of Patent: July 13, 2010
    Assignee: Ineos USA LLC
    Inventors: Claus G. Lugmair, Steven Alan Cohen, Gerry W. Zajac, Alakananda Bhattacharyya, Bhagya Chandra Sutradhar, James F. Brazdil, Jr.
  • Patent number: 7629286
    Abstract: A process is disclosed for the improvement of fluid bed vanadium phosphorus mixed oxide catalyst performance in the manufacture of maleic anhydride from butane, which process comprises impregnating the VPO catalyst powder with a phosphorus compound, such as an alkyl ester of orthophosphoric acid and then using this impregnated catalyst powder to provide phosphorus to the maleic anhydride producing catalyst.
    Type: Grant
    Filed: May 1, 2006
    Date of Patent: December 8, 2009
    Assignee: INEOS USA LLC
    Inventors: Muin S. Haddad, Gary V. Goeden
  • Patent number: 7576232
    Abstract: A process for the conversion of a hydrocarbon selected from the group consisting of propylene, isobutylene, propane, isobutane or mixtures thereof, to acrylonitrile, methacrylonitrile, or mixtures thereof, the process comprising the step of reacting in the vapor phase at an elevated temperature and pressure said hydrocarbon with a molecular oxygen-containing gas and ammonia, in the presence of a molybdenum-based ammoxidation catalyst and a catalyst modifier, wherein said catalyst modifier comprises a molybdate or a polymolybdate of at least one element M selected from the group consisting of cesium, rubidium, potassium, sodium, thallium, lithium, nickel, cobalt, iron, chromium, copper, magnesium, manganese, cerium and phosporus, and wherein the ratio of the M elements to Mo in the molybdate or polymolybdate is greater than the ratio for these M elements to Mo in the molybdenum-based catalyst.
    Type: Grant
    Filed: May 2, 2006
    Date of Patent: August 18, 2009
    Assignee: Ineos USA LLC
    Inventors: Michael J. Seely, Christos Paparizos
  • Patent number: 7531681
    Abstract: A process for the ammoxidation of a saturated or unsaturated or mixture of saturated and unsaturated hydrocarbon to produce an unsaturated nitrile, said process comprising contacting the saturated or unsaturated or mixture of saturated and unsaturated hydrocarbon with ammonia and an oxygen-containing gas in the presence of a catalyst composition comprising molybdenum, vanadium, antimony, niobium, tellurium, optionally at least one element select from the group consisting of titanium, tin, germanium, zirconium, hafnium, and optionally at least one lanthanide selected from the group consisting of lanthanum, cerium, praseodymium, neodymium, samarium, europium, gadolinium, dysprosium, holmium, erbium, thulium, ytterbium and lutetium. Such catalyst compositions are effective for the gas-phase conversion of propane to acrylonitrile and isobutane to methacrylonitrile (via ammoxidation).
    Type: Grant
    Filed: February 16, 2007
    Date of Patent: May 12, 2009
    Assignee: INEOS USA LLC
    Inventors: Claus G. Lugmair, Steven Alan Cohen
  • Patent number: 7491838
    Abstract: A process of producing HPLC grade acetonitrile (UV cutoff<190) comprising a multistep distillation under reflux conditions followed by acidic ion exchange resin treatment to remove essentially all impurities from the acetonitrile.
    Type: Grant
    Filed: August 26, 2003
    Date of Patent: February 17, 2009
    Assignee: INEOS USA LLC
    Inventors: Mark Clark Cesa, Paul Alan Jacobson, Richard Lee Wappelhorst
  • Patent number: 7442345
    Abstract: A new reactor apparatus that can be used to carry out chemical reactions in a fluidized catalyst bed at high temperatures with reduced afterburning or other undesirable downstream side reactions.
    Type: Grant
    Filed: May 7, 2004
    Date of Patent: October 28, 2008
    Assignee: Ineos USA LLC
    Inventors: Louis R. Trott, David R. Wagner, Steven J. Rowe, Robert A. Gustaferro, Gregory A. Norenberg, Kenneth P. Keckler, Robert P. Hepfer
  • Patent number: 7437891
    Abstract: A process for the recovery and purification of ethylene and optionally propylene from a stream containing lighter and heavier components that employs an ethylene distributor column and a partially thermally coupled distributed distillation system.
    Type: Grant
    Filed: December 20, 2004
    Date of Patent: October 21, 2008
    Assignee: Ineos USA LLC
    Inventors: Rian Reyneke, Michael J. Foral, Guang-Chung Lee, Wayne W. Y. Eng, Iain Sinclair, Jeffery S. Lodgson
  • Patent number: 7378476
    Abstract: An olefin polymerization process comprises gas-phase polymerization of at least one olefin monomer in a reactor using a Ziegler-Natta or metallocene catalyst system in the presence of at least one suitable radical-generating compound in an amount sufficient for polymer modification and subsequent stabilization of such compound and generated radicals before post-reactor heat processing.
    Type: Grant
    Filed: June 8, 2005
    Date of Patent: May 27, 2008
    Assignee: Ineos USA LLC
    Inventors: Norman W. Carlson, Chi-Hung Lin, Jerome A. Streeky, Carl Towner, Barry F. Wood
  • Patent number: 7348291
    Abstract: A catalyst comprising a complex of catalytic oxides comprising potassium, cesium, cerium, chromium, cobalt, nickel, iron, bismuth, molybdenum, wherein the relative ratios of these elements is represented by the following general formula AaKbCscCedCreCofNigXhFeiBijMo12Ox wherein A is Rb, Na, Li, Tl, or mixtures thereof, X is P, Sb, Te, B, Ge, W, Ca, Mg, a rare earth element, or mixtures thereof, a is 0 to about 1, b is about 0.01 to about 1, c is about 0.01 to about 1, d is about 0.01 to about 3, e is about 0.01 to about 2, f is about 0.01 to about 10, g is about 0.1 to about 10, h is 0 to about 4, i is about 0.1 to about 4, j is about 0.05 to about 4, x is a number determined by the valence requirements of the other elements present, and wherein the catalyst is substantially free of manganese and zinc.
    Type: Grant
    Filed: November 19, 2003
    Date of Patent: March 25, 2008
    Assignee: Ineos USA LLC
    Inventors: Christos Paparizos, Stephen C. Jevne, Michael J. Seely
  • Patent number: 7326391
    Abstract: A process for the recovery of unreacted ammonia from the effluent from a reaction zone used to produce acrylonitrile or methacrylonitrile comprising quenching the reactor effluent with an aqueous solution of ammonium phosphate in at least two stages, thereby capturing the ammonia component of the effluent. The captured ammonia may be recovered by heating the aqueous ammonium phosphate, which then may be recycled. Contaminants present in the aqueous ammonium phosphate may be removed, for example by solvent extraction or wet oxidation, prior to recycle.
    Type: Grant
    Filed: July 21, 2005
    Date of Patent: February 5, 2008
    Assignee: Ineos USA LLC
    Inventors: Albert R. Shuki, Kenneth P. Keckler, Thomas L. Bowman, Thomas L. Szabo
  • Patent number: 7319040
    Abstract: A method for providing improved estimates of properties of a chemical manufacturing process is disclosed. The method employs a process model that includes, or is modified by, scores or other gains obtained from the mathematical transformation of data obtained from an on-line analyzer. Chemical manufacturing processes using the method also are disclosed.
    Type: Grant
    Filed: October 28, 2002
    Date of Patent: January 15, 2008
    Assignee: Ineos USA LLC
    Inventors: Ramaswamy Vaidyanathan, Ronald S. Hurlbut, William D. Stephens, David R. Van Hare
  • Patent number: 7316804
    Abstract: Improved apparatus for use in process systems which include exothermic chemical conversions of organic compounds to value added products is disclosed, more particularly, flow reactors for exothermic chemical conversions using a fixed heterogeneous catalyst with means for control of the exotherm.
    Type: Grant
    Filed: August 2, 2001
    Date of Patent: January 8, 2008
    Assignee: Ineos USA LLC
    Inventors: Hassan Taheri, Curtis D. Dickinson, Paul A. Jacobson
  • Patent number: 7311813
    Abstract: This invention is an improved distillation sequence for the separation and purification of ethylene from a cracked gas. A hydrocarbon feed enters a C2 distributor column. The top of the C2 distributor column is thermally coupled to an ethylene distributor column, and the bottoms liquid of a C2 distributor column feeds a deethanizer column. The C2 distributor column utilizes a conventional reboiler. The top of the ethylene distributor is thermally coupled with a demethanizer column, and the bottoms liquid of the ethylene distributor feeds a C2 splitter column. The ethylene distributor column utilizes a conventional reboiler. The deethanizer and C2 splitter columns are also thermally coupled and operated at a substantially lower pressure than the C2 distributor column, the ethylene distributor column, and the demethanizer column. Alternatively, a hydrocarbon feed enters a deethanizer column.
    Type: Grant
    Filed: March 20, 2003
    Date of Patent: December 25, 2007
    Assignee: Ineos USA LLC
    Inventors: Rian Reyneke, Michael Foral, Christos G. Papadopoulos, Jeffrey S. Logsdon, Wayne W. Y. Eng, Guang-Chung Lee, Ian Sinclair
  • Patent number: 7282600
    Abstract: Economical processes are disclosed for recovery and refining of valuable nitrogen-containing organic compounds formed by catalytic oxidation of least one feed compound selected from the group consisting of propane, propylene, isobutane and isobutylene in the presence of ammonia to produce a gaseous. Processes of the invention include quenching the gaseous reactor effluent with an aqueous quench liquid; forming an aqueous solution comprising the corresponding unsaturated mononitrile, hydrogen cyanide and other organic co-products; and using an integrated sequence of distillations and phase separations to recover for recycle of a useful aqueous liquid, and obtain the desired nitrogen-containing products. According to the invention aqueous solutions are fractionated in an integrated system of multi-stage columns while an effective polymerization inhibiting amount of at least one member of a preselected class of p-phenylenediamine compounds is maintained therein.
    Type: Grant
    Filed: May 24, 2004
    Date of Patent: October 16, 2007
    Assignee: Ineos USA LLC
    Inventors: Bruce I. Rosen, Bruce E. Firth