Abstract: Raw materials such as glass batch are preheated by combustion of liquid or solid fuel such as fuel oil or coal mixed with the batch material. In one embodiment the material being heated and the gaseous products of combustion are passed cocurrently through the preheating stage to avoid carbonaceous effluents. Preheated materials and any ash from the fuel are transferred to a second stage where they are liquefied. Carbon monoxide from the preheating stage may serve as fuel for the liquefying stage.
Type:
Grant
Filed:
June 25, 1985
Date of Patent:
January 6, 1987
Assignee:
PPG Industries, Inc.
Inventors:
Henry M. Demarest, Jr., Gerald E. Kunkle, Clement C. Moxie
Abstract: A vessel for inductively heating molten material such as glass is provided with a ceramic refractory lining bound by the electrical coil. The coil may comprise a single turn sheath. In preferred embodiments the lining comprises an inner layer of melt-compatible refractory and an outer layer of thermal insulation.
Abstract: Thermally fusible material such as glass batch is liquefied using a solid carbonaceous fuel such as coal as the major energy source. In another embodiment, solid or liquid fuel is mixed with the batch material being fed to an initial liquefaction stage. Melting may be advanced further in a subsequent stage where the melt may also be re-oxidized.
Type:
Grant
Filed:
June 25, 1985
Date of Patent:
December 30, 1986
Assignee:
PPG Industries, Inc.
Inventors:
Gerald E. Kunkle, Henry M. Demarest, Larry J. Shelestak
Abstract: Glass or the like is melted by liquefying batch materials in a first stage by means of radiant heating, and further advancing the melting process in a second stage where the melt is heated by induction heating. Another aspect of the invention provides a residence zone at the exit of the induction heating stage to aid elimination of gaseous inclusions.
Type:
Grant
Filed:
October 1, 1984
Date of Patent:
September 9, 1986
Assignee:
PPG Industries, Inc.
Inventors:
Joseph M. Matesa, Kwang J. Won, Henry M. Demarest, Jr.
Abstract: In a glass batch liquefying process, batch-entrained nitrogen is purged by contacting the batch with a substantially nitrogen-free gas in a pretreating stage.
Type:
Grant
Filed:
July 2, 1985
Date of Patent:
August 5, 1986
Assignee:
PPG Industries, Inc.
Inventors:
Henry M. Demarest, Jr., Joseph M. Matesa, Gerald E. Kunkle
Abstract: Metering a flow of molten material such as glass is provided at the exit end of a drain by means of a bulbous member in the flow path supported by a lateral arm. The bulbous member and the arm are shaped to provide reconverging flow paths.
Abstract: In a float glass process, traction of an attenuating device on the glass ribbon is enhanced by a member buoyantly engaging the underside of the ribbon.
Abstract: Converting thermally meltable materials to a liquefied state is carried out on a lining of pulverulent material. As liquefied material is drained from the surface, additional unmelted material is fed onto the surface to maintain the lining substantially intact.
Abstract: Converting thermally meltable materials to a liquefied state is carried out on a support surface of the unmelted material. As liquefied material is drained from the surface, additional unmelted material is fed onto the surface to maintain a substantially constant layer of the unmelted material.
Abstract: Energy savings are attained by employing an organic liquid such as fuel oil as a glass batch wetting agent. Also, inclusion of fuel oil in a sulfur-containing glass batch yields improved melting rates.
Abstract: Molten material is heated by submerged combustion of hydrogen with oxygen so that the product of combustion injected into the melt is low in volume and consists essentially of water vapor which is relatively soluble in a material such as molten glass. Preferred embodiments involve liquefying the batch materials in a first stage and subjecting the liquefied materials to submerged combustion in a second stage.
Abstract: Converting thermally meltable materials to a liquefied state is carried out by a plasma heat source encircled by a layer of the unmelted material. As liquefied material is drained from the surface, additional unmelted material is fed onto the surface to maintain a substantially constant layer of the unmelted material, thereby maintaining the temperature of the melting vessel relatively low and eliminating the need for forced cooling of the vessel.
Abstract: In a glass melting furnace, the beneficial effects of passing molten glass streams through the intensified heating at the surface of the "spring zone" are enhanced by the use of bubblers. In one aspect, the rate of bubbling is greater near a side wall of the furnace than in the center immediately upstream of the spring zone so as to direct side portions of the throughput stream into the spring zone. In another aspect of the invention, the rising currents of the spring zone are enhanced by bubbling a stream entering the spring zone at a first elevation and then bubbling the same stream portion at a higher elevation.
Type:
Grant
Filed:
October 20, 1983
Date of Patent:
October 1, 1985
Assignee:
PPG Industries, Inc.
Inventors:
John F. Krumwiede, William C. Harrell, William G. Hilliard, James E. Harris
Abstract: Glass batch materials and the like are liquefied in a first stage and the liquefied materials are subjected to submerged combustion in a second stage.
Abstract: In a two stage glass batch liquefying process, calcium source material is preheated in a first stage in the absence of the major sodium source material, and the heated calcium source material and the sodium source material are combined and liquefied in a second stage.
Type:
Grant
Filed:
August 3, 1983
Date of Patent:
September 3, 1985
Assignee:
PPG Industries, Inc.
Inventors:
Henry M. Demarest, Jr., Joseph M. Matesa
Abstract: In a glass melting furnace, the beneficial effects of passing molten glass streams through the intensified heating at the surface of the "spring zone" are enhanced by the use of bubblers. In one aspect, the rate of bubbling is greater near a side wall of the furnace than in the center immediately upstream of the spring zone so as to direct side portions of the throughput stream into the spring zone. In another aspect of the invention, the rising currents of the spring zone are enhanced by bubbling a stream entering the spring zone at a first elevation and then bubbling the same stream portion at a higher elevation.
Type:
Grant
Filed:
July 23, 1984
Date of Patent:
August 20, 1985
Assignee:
PPG Industries, Inc.
Inventors:
John F. Krumwiede, William C. Harrell, William G. Hilliard, James E. Harris
Abstract: In a method and apparatus for melting pulverulent material such as glass batch wherein liquefaction takes place on a stable layer of pulverulent material, adjustable means are provided for feeding the material in a controlled manner onto the active melting surface.
Abstract: Regenerator packing members are constructed and arranged to form tapered passageways interconnecting regenerator flues to induce transverse flow of gas between flues for increased heat transfer. A preferred embodiment includes parallelepiped bricks arranged in an open basketweave pattern, with spaces between brick ends and side faces defining the tapered passageways.
Abstract: The initial step of melting glass, converting particulate batch materials to a partially melted, liquefied state, is carried out on a support surface of batch. As liquefied batch is drained from the surface, additional batch is fed onto the surface to maintain the surface substantially constant.The questions raised in reexamination request No. 90/000,701, filed Dec. 31, 1984 have been considered and the results thereof are reflected in this reissue patent which constitutes the reexamination certificate required by 35 U.S.C. 307 as provided in 37 CFR 1.570(e).