Abstract: Disclosed is an acoustical tile composition in which the conventional starch binder is replaced by a wet-strength resin, such as a polyamine epichlorohydrin resin, can be fabricated into ceiling tiles and panels using conventional water felting processes and equipment with improved efficiency. The acoustical tile compositions, with the polyamine epichlorohydrin resins binder, can be dried significantly faster than comparable compositions containing conventional starch binders.

Abstract: Disclosed is a ready-to-use self-gauging coating compound containing about 65%-75% solids that provides a flat finely textured finish with improved abuse (abrasion) resistance properties. The coating composition comprises a resin binder in which there is dispersed an aggregate consisting of particles in a selected size range in a quantity sufficient to form a layer of particles one particle deep on the substrate when the coating is applied to the substrate.

Abstract: A headbox for use in a water felting process includes a housing and two rotating horizontal distribution rolls. The housing has curved sections shaped to conform to the outer cylindrical surface of the distribution rolls, wherein the curved section is closely spaced to a portion of the outer cylindrical surface of both distribution rolls.

Abstract: A cable mount assembly that comprises a weldable stud affixed to a cable mount adapted to engage a cable tie used to secure elongated objects to a substrate. The stud is generally cylindrical with an annular collar or rim spaced between the ends of the stud. The cable mount is affixed to the stud between the collar and the weldable end of the stud.

Abstract: No-bake foundry binders that produce foundry shapes with improved hot strength are provided. The binder comprises a polyether polyol component, a polyisocyanate component and a catalyst component that promotes the trimerization of polyisocyanates to polyisocyanurates. Supplemental catalysts that promote the reaction of the isocyanate with the polyols may also be used. Foundry mixes are prepared by mixing the binder with a foundry aggregate and making foundry shapes using the no-bake process.

Abstract: A gypsum/fiber board having improved impact resistance is produced by mixing predetermined amounts of fibers, calcined gypsum and water to form a mixture of wetted, loose fibers; laying out a reinforcing mesh over the upper surface of a forming belt; depositing said mixture on said mesh to form a layer of said mixture, said; and compressing said mesh together with said layer of mixture to embed said mesh in the lower surface of said layer to form a board composed of bonded fibers and gypsum with said mesh embedded in the surface thereof.

Abstract: A gypsum wall board is disclosed in which at least one of the paper cover sheets is made with neutral size and a small amount of a cationic polyamide resin is added to the stock used to make the cover sheet. The paper cover sheets provide improved resistance to post-manufacturing problems that involve delamination, such as “Roll-up”.

Abstract: A headbox for use in a water felting process includes a housing and two rotating horizontal distribution rolls. The housing has curved sections shaped to conform to the outer cylindrical surface of the distribution rolls, wherein the curved section is closely spaced to a portion of the outer cylindrical surface of both distribution rolls.

Abstract: A paperless gypsum/fiber board with improved surface characteristics has at least one surface comprising a combination of fully hydrated gypsum and reinforcing fiber and has been coated with a primer comprising an aqueous emulsion of a film-forming polymeric material.

Abstract: A non-combustible gypsum/fiber board comprises two surface layers and at least one core layer, wherein the surface layers comprise a gypsum composition that is reinforced with organic fibers, and the core layer comprises a gypsum composition containing no more than about 3% by weight of organic materials.

Abstract: An improved water resistant gypsum board is made by adding an aqueous wax emulsion containing a cationic surfactant to an aqueous slurry containing calcium sulfate and host particles at a slurry temperature which maintains calcium sulfate hemihydrate crystals. The wax emulsion is stable at the temperature of slurry which maintains the calcium sulfate hemihydrate. The slurry is then dewatered and rehydrated to form a gypsum board and dried at a temperature to melt the wax.

Abstract: A composition suitable for making acoustical tiles in a water-felting process comprises expanded perlite, cellulosic fiber, and, optionally, a secondary binder and mineral wool. The perlite has been treated to reduce its water retention.

Abstract: Disclosed is a fast cooking pasta product, which has no pastry components, but which has a bottom layer of pasta which is crisp and chewy and one or more intermediate layers of pasta which have a soft and moist and/or al dente texture. The product is made with the various layers having a moisture content controlled within established limits. The pasta product of the present invention, which is preferably round in shape, may be cooked quickly by subjecting it to temperatures in excess of 550.degree. F. to achieve the desired textures without burning the product.

Abstract: A composition suitable for making acoustical tiles in a water-felting process comprises expanded perlite, clay, a binder component selected from the group consisting of starch, latex, cellulosic fiber and mixtures thereof and optionally mineral wool. The use of an expanded perlite having a relatively high density, preferably between about 9 pounds per cubic foot to about 20 pounds per cubic foot, enables the formation of a suitable slurry with a relatively low amount of water and enables a more complete dewatering of the mat prior to drying.

Abstract: A pressure compensating padding device comprising a flexible envelope and a deformable composition within said envelope, wherein said composition deforms in response to continuously applied pressure; but tends to maintain its shape and position in the absence of applied pressure; said composition comprising a fluid formed from a mixture of an oil and a thickener, wherein said composition maintains its fluid characteristic.

Abstract: A radiant heating panel designed for use in a hot water heating system includes an elongated aluminum extrusion having a non-metallic pipe positioned therein. Preferably, a CPVC plastic pipe is positioned in the elongated aluminum as part of a CPVC pipe heating system. A mounting bracket is also disclosed.