Patents Represented by Attorney Earl LaFontaine
  • Patent number: 7044556
    Abstract: An automotive seat assembly is provided including a seatback assembly including an upper seatback surface and a guide stem positioned within. A head restraint post is positioned within the guide stem, and includes a head restraint mount end and a seatback insertion end. A head restraint element is mounted to the head restraint mount end. A roller guide is mounted in proximity to the upper seatback surface and comprises a bezel element inserted into the guide stem. A primary roller housing is mounted to said bezel element and forms a center cylindrical path through which the head restraint post passes. A primary roller element is rotatably mounted within the primary roller housing and is biased into communication with the head restraint post by way of a roller bias such that the head restraint post is restrained from motion absent the application of a vertical adjustment force. A housing cap is mounted over the bezel element.
    Type: Grant
    Filed: May 16, 2005
    Date of Patent: May 16, 2006
    Assignee: Lear Corporation
    Inventors: Nagarjun Yetukuri, Mladen Humer, Gerald S. Locke, Dale Smallwood
  • Patent number: 7044186
    Abstract: A carpet molding system includes a support structure having a receiving end and an output end. Two ovens and two receiving systems are coupled to the support structure. One receiving system receives an under-pad material through the receiving end and guides the under-pad material through one oven and through the output end. The other receiving system receives a carpet material through the receiving end and guides the carpet material through the other oven and through the output end.
    Type: Grant
    Filed: February 24, 2003
    Date of Patent: May 16, 2006
    Assignee: Lear Corporation
    Inventor: Norman Bennett
  • Patent number: 7044555
    Abstract: An assembly for use in an automobile is provided including an automotive seat element including a seatback element having a seatback forward face, a seatback top face, and a seatback rearward face. The seatback rotates between a use position and a folded position and includes a mounting structure. The lower pivot end, of a pivot structure, is rotatably mounted to the mounting structure having a pivot structure storage position and a pivot structure use position. The pivot structure extends vertically upward in the pivot structure use position. The upper pivot end rotates forward to a pivot structure storage position. A headrest inner structure rotates at the upper pivot end, extends on a downward angle, is covered by a headrest outer structure having a head engagement surface. The headrest inner structure rotates away from the seatback so the headrest slides down the seatback face into the pivot structure storage position.
    Type: Grant
    Filed: May 26, 2004
    Date of Patent: May 16, 2006
    Assignee: Lear Corporation
    Inventor: Mohammad Saberan
  • Patent number: 7005091
    Abstract: A method for forming an integrated trim plate in a single processing step. An appliqué section is reversibly securing to the lower section of a mold. A layer of thermoplastic covering is applied onto and over the appliqué section and lower section of the mold. A layer of foam is then injected between the thermoplastic covering and a substrate used to secure the integrated trim plate within a structure such as an automobile frame. The appliqué section may be magnetically secured to the lower section of the mold or may be physically secured within a forming section of the lower section.
    Type: Grant
    Filed: January 7, 2003
    Date of Patent: February 28, 2006
    Assignee: Lear Corporation
    Inventors: Glenn Cowelchuk, Steven M. Christian, Todd DePue, David J. Cauvin
  • Patent number: 6983995
    Abstract: An automotive seat assembly is provided including a seatbase defining a seatbase plane and a seatback defining a seatback plane. The automotive seat assembly includes an automotive head restraint assembly comprising a head restraint support member configured to extend vertically from the seatback. The head restraint support member has a vertical extension portion extending generally parallel to the seatback plane and at least one horizontal travel arm generally perpendicular to the seatback plane. The vertical extension portion positioned between the seatback and the at least one horizontal travel arm. A head restraint inner structure engages the at least one horizontal travel arm such that the head restraint inner structure is movable linearly to a plurality of positions along the at least one horizontal travel arm. A head restraint outer structure surrounds said head restraint inners structure to provide a comfortable outer surface.
    Type: Grant
    Filed: September 24, 2004
    Date of Patent: January 10, 2006
    Assignee: Lear Corporation
    Inventors: Eric Veine, Nagarjun Yetukuri, Gerald S. Locke, Dale Smallwood
  • Patent number: 6983989
    Abstract: An automotive seat assembly is provided including a seatbase defining a seatbase plane and a seatback defining a seatback plane. A head restraint support member is configured to extend vertically from the seatback. The head restraint support member has a vertical extension portion extending generally parallel to the seatback plane, at least one horizontal travel arm generally perpendicular to the seatback plane, and a horizontal base arm. A head restraint inner structure engages the at least one horizontal travel arm and is movable linearly to a plurality of positions along the at least one horizontal travel arm. An active head restraint element is mounted to the head restraint inner structure and the horizontal base arm and is movable between a stowed position and a deployed position. The active head restraint element moves the head restraint inner structure to a head restraint forward position in response to moving into the deployed position.
    Type: Grant
    Filed: September 24, 2004
    Date of Patent: January 10, 2006
    Assignee: Lear Corporation
    Inventors: Eric Veine, Nagarjun Yetukuri, Gerald S. Locke, Dale Smallwood
  • Patent number: 6971703
    Abstract: A message board system (10) for a vehicle (14) may include a message board (30) that is configured to be coupled to a vehicle structure (32). The message board (30) has a first layer (70) and a second layer (72). The second layer (72) resides adjacent the first layer (70) and is configured such that a portion of the first layer (70) adheres to the second layer (72) to form an image in response to applied pressure on that portion. The message board system (10) may, as an alternative, include a message board housing (98) also configured to couple a vehicle structure (22). The housing (98) includes multiple cells, each of which having a suspension liquid (108) and magnetic particles (110). The particles (110) are pulled through the suspension liquid (108) in response to an applied magnetic field to form an image.
    Type: Grant
    Filed: February 19, 2004
    Date of Patent: December 6, 2005
    Assignee: Lear Corporation
    Inventors: Alan Sturt, Lisa Tucci
  • Patent number: 6966829
    Abstract: An air delivery system (10) for a vehicle (12) includes an air plenum (42) and a coupling joint (14) that is coupled to the air plenum (42). The coupling joint (14) is configured to reside between and is hidden by overlapping sections (34,36) of a vehicle housing (16). An air transfer device (50) passes air through the air plenum (42) and the coupling joint (14).
    Type: Grant
    Filed: May 27, 2004
    Date of Patent: November 22, 2005
    Assignee: Lear Corporation
    Inventors: Michael J. Hier, Glenn A. Cowelchuk
  • Patent number: 6955392
    Abstract: An automotive door panel assembly is provided, comprising a door trim panel. The door trim panel is comprised of an outer trim panel surface; an inner trim panel surface; and at least one tubular stake. The tubular stake includes outer tubular walls protruding from the inner trim panel surface. The tubular stake including a seal sleeve flow channel connecting the outer trim panel surface to the inner trim panel surface. The panel assembly includes an overmold material applied to the outer trim panel surface. The overmold material fills the seal sleeve flow channel and generates an overmold seal sleeve skin on the outer tubular walls. A door main panel assembly is included having at least one clip hole. The tubular stake is positioned within the at least one clip hole. The overmold seal sleeve skin removably engages the at least one clip hole to form a primary seal between the door trim panel and the door main panel assembly.
    Type: Grant
    Filed: March 16, 2004
    Date of Patent: October 18, 2005
    Assignee: Lear Corporation
    Inventor: Alan G. Dry