Abstract: A spark plug center wire assembly that includes a noise suppressing conductive seal with improved isolation of the seal from the heat generated at the firing end of the spark plug. The center wire assembly includes a firing electrode, a conductive glass seal, an intermediate electrode, the noise suppressing glass seal, and a terminal electrode. By locating the firing electrode, conductive seal and intermediate electrode between the noise suppressing seal and the spark gap, the center wire assembly is able to utilize the noise suppression attributes of the suppressive seal, while distancing the seal from the high temperatures created during the combustion process. A method of manufacturing the same is also disclosed in which the two glass seals are formed by sequential firing operations.

Abstract: A ground electrode for a spark plug has a through hole located adjacent a firing end of the electrode, with a precious metal firing tip extending through the hole. The firing tip is compressed axially to define a bulging portion extending radially outwardly from its longitudinal axis to mechanically retain the firing tip within the through hole. The firing tip additionally has an enlarged head or otherwise expanded portion at each axial end of the tip to provide a second mechanical interlock of the tip to the ground electrode. The firing tip can then also be welded to further strengthen its connection to the ground electrode. A method of manufacturing the ground electrode and a spark plug containing the ground electrode is also disclosed.

Abstract: A method for estimating the yaw rate of a vehicle. The method includes receiving at least one signal indicative of a vehicular lateral acceleration and receiving at least one signal indicative of a vehicular wheel velocity. A plurality of yaw rate estimation functions are provided. A first yaw rate estimation function of the plurality of yaw rate estimation functions is selected in response to at least one of the received signals. A first estimated yaw rate is estimated in accordance with the selected first yaw rate estimation function and at least two signals each indicative of a wheel velocity. If the first estimated yaw rate is not within a threshold value of an actual measured yaw rate, a second yaw rate estimation function is selected to obtain a second estimated yaw rate using a signal indicative of lateral acceleration for correlation with the actual measured yaw rate.

Abstract: A steering system for a vehicle, the steering system includes a rack-independent actuator. The rack-independent actuator has component parts isolates from undesirable loads by two universal joints that isolate mechanical components of the actuator from transient loads that may be encountered by the rack or rack housing.

Abstract: The vehicle steering column has a rake adjustment and a telescope adjustment. The adjustment mechanism includes a compression bracket with a telescope slot, a rake bracket with a rake slot and a rake bolt that passes through the telescope slot and the rake slot. A wedge lock is mounted on the rake bolt and positioned in the rake slot and the telescope slot. Rake and telescope teeth on the wedge lock are held out of engagement with a rake tooth rack and a telescope tooth rack during rake and telescope adjustment. The rake bolt is tightened to hold a selected adjustment position and the telescope teeth on the wedge lock engage the telescope tooth rack. During a collision the rake teeth on the wedge lock are moved into engagement with the rake tooth rack to fix the rake and telescope adjustments.

Abstract: A compact constant velocity joint includes outer and inner joint members having surfaces to provide articulation of the joint. The surfaces are formed with aligned grooves to receive torque-transmitting balls. A ball retainer is provided axially adjacent the balls, adjacent an open end of the outer joint member to retain the balls in the grooves during operation. The ball retainer articulates on the same center point as that of the outer and inner joint members.

Abstract: A constant velocity stroking joint includes a housing having an inner cylindrical surface formed with axial guide channels aligned with guide channels of an inner race to provide axial ball tracks for a set of spherical balls. A double offset outer cage has a part-spherical outer diameter surface and a spherical inner diameter surface with centers of curvature axially offset from a center plane of the balls on opposite side thereof to provide constant velocity. An intermediate cage is provided between the inner race and outer cage having a spherical outer diameter surface with a radius of curvature matching that of the mating surface of the outer cage for maintaining constant velocity.

Abstract: A power system including a cable drive for adjusting a steering column of an automotive vehicle in response to rotation of a jack screw. A cable transmits torque from a motor-driven output shaft to the jack screw. The cable has terminal portions received in sockets in the output shaft and in the jack screw. The terminal portions and the sockets are square in cross section. An end part of each terminal portion is twisted to cause comers of the terminal portion to interfere with corners of the socket into which it extends to provide substantially a lash-free connection between the terminal portions of the cable and the sockets.

Abstract: A drive-by wire steering system is provided. The steering system comprises a steering shaft and a stop mechanism. The steering shaft is configured for a first angular displacement about a first axis. The steering shaft comprises a first geared portion and a first end. The first end is connectable to a vehicle's steering wheel. The stop mechanism comprises a stop portion and a second geared portion. The stop portion defines a first position and a second position. The first geared portion and the second geared portion are operatively engaged such that angular displacement of the steering shaft imparts a second angular displacement about a second axis to the stop mechanism. The first angular displacement is limited when the second angular displacement is such that the steering shaft abuts the stop portion at either the first position or the second position.

Abstract: A system for steering the wheels of a vehicle. The system includes a steering gear provided with a steering rack reciprocable in a power cylinder. A steering shaft has a pinion meshing with the steering rack. A hydraulic fluid system assists the reciprocation of the steering rack. The hydraulic fluid system includes a power piston reciprocable in the power cylinder. A control valve directs hydraulic fluid from a pump to the power cylinder at one side or the other of the piston, depending on the direction of rotation of the steering shaft. A lock valve is operable when closed to lock the rack against reciprocation to prevent steering of the wheels by preventing fluid flow in the hydraulic fluid system. The lock valve is controlled by a solenoid-operated electronic controller.

Abstract: The lower bracket assembly for a vehicle steering column includes a lower column support bracket with a central passage. A lower bearing adapter slides into the central passage from the rear. A pair of energy absorption straps engage the column support bracket and the lower bearing adapter and resist further forward movement of the lower bearing adapter. During a collision, the energy absorption straps absorb energy while permitting the lower bearing adapter to move forward and out of the central passage through the column support bracket.

Abstract: An apparatus and method for steering a vehicle (not shown) provides an input member or steering wheel for receiving steering inputs from a user; a steering-torque sensor mechanically coupled to the input member for sensing the torque applied to the steering wheel; a control circuit electronically coupled to the steering-torque sensor for producing a signal corresponding to the measured driver steering torque; an output actuator electronically coupled to the control circuit and road wheel for receiving the electronic signal and translating it into mechanical motion; and an output member or road wheel mechanically coupled to the output actuator for steering the vehicle (not shown).

Abstract: A hob cutter includes a cutting portion and an abrading portion in mechanical communication with the cutting portion. The cutting portion includes a plurality of hob teeth having at least one gash extending therethrough to define a cutting face on a front of each hob tooth and a trailing face on a back of each hob tooth. The abrading portion includes a plurality of abrading teeth positioned adjacent to each other. Both the hob teeth and the abrading teeth are continuously formed and helically arranged.

Abstract: Contoured metal-containing structural members and methods for making the same. The contoured structural members comprise metal-containing materials sandwiching a support or stabilizing structure. The contoured structure can be provided by tube rolling (or roll wrapping) the metal-containing materials and the support structure together and then, if necessary, bonding them or connecting them. With a contoured and generally non-flat structure, applications for the structural members of the present invention are nearly limitless.

Abstract: A constant velocity stroking joint includes an inner race mounted to a shaft and accommodated for angular pivotal movement within an intermediate race to provide angulation to the joint assembly. The intermediate race is disposed within an outer race and a plurality of recirculating ball spline tracks is formed therebetween and accommodated in a plurality of spline balls. The endless tracks support the spline balls for free rolling, recirculating movement during axial stroking of the intermediate race within the outer race through its full range of axial stroke.

Abstract: A variable end-of-travel stop mechanism, for controlling the rotation of a steering shaft in a steer-by-wire steering system having a controller, includes a first clutch assembly having a first roller clutch engaged to the steering shaft, a first rotary brake engaged to the first roller clutch, and a first electrical connector connected to the first brake and in signal communication with the controller. The first clutch assembly is operative to prevent the rotation of the steering column in a first direction when activated. The stop mechanism further includes a second clutch assembly having a second roller clutch engaged to the steering shaft, a second rotary brake engaged to the second roller clutch and a second electrical connector connected to the second brake and in signal communication with the controller. The second clutch assembly is operative to prevent the rotation of the steering column in a second direction counter to the first direction when activated.

Abstract: The snap-on steering column shroud assembly includes an upper shroud and a lower shroud. The upper shroud has an upper steering shaft passage portion that is positioned vertically, axially and angularly relative to the upper steering shaft. A front edge is moved toward the steering column to move upper shroud cantilever snap fasteners into engagement with the steering column. Force is applied manually to force the upper shroud snap fasteners into a retaining position. A lower shroud is aligned with the upper shroud by alignment posts and alignment post receivers and then raised into contact with the steering column. Lower shroud cantilevered snap fasteners are manually forced into a lower shroud retaining position on the steering column. Snap connectors and snap receivers connect the upper shroud to the lower shroud.

Abstract: An energy absorbing device for a steering column includes first and second elongated plastically deformable straps connected to the steering column. A bushing connected to stationary vehicle support structure is engagable with the straps in a manner such that when the steering column collapses the straps advance linearly across the bushing and thereby resist collapse of the steering column. One of the straps may be disconnected from the steering column at the instant of a crash event, in circumstances where less resistance to steering column collapse is desired.

Abstract: A gear assembly comprising a linear differential disposed at the gear assembly wherein the linear differential has a predetermined ratio from an input shaft to an output shaft, the ratio being adjustable by axially rotating the linear differential. A method of adjusting steering output as compared to steering input, which comprises powering a motor in operable communication with a worm and worm gear mechanism and rotating the worm and the worm gear mechanism fixed to a differential carrier. The method also comprises rotating the differential carrier, which comprises an input sun gear meshed with input differential planet gear, an input differential planet gear meshed with an output differential planet gear, and an output sun gear meshed with the output differential planet gear. The method further comprises rotating the output sun gear fixed to a differential output shaft.

Abstract: A circuit for disconnecting a neutral point of an electric machine includes an inductance connected to a lead of the electric machine; a three-terminal solid-state switch that has a first terminal connected to the inductance, a second terminal connected to the neutral point, and a third terminal for controlling a flow of current between the first and second terminals; a controlling circuit coupled to the three-terminal solid-state switch that includes a first loop that has a power source, a resistance, and a voltage regulator to maintain a first voltage upon the third terminal, and a second loop that has a power source, a resistance, and a trigger switch being controllably switched on to thereby close the first loop whereby a second voltage is applied to the three-terminal solid-state switch to thereby substantially electrically disconnect the first terminal from the second terminal.