Patents Represented by Attorney, Agent or Law Firm Edward L. Bowman
  • Patent number: 6403516
    Abstract: A process for preparing pillared chromium phyllosilicate clay &agr;-olefin catalysts is disclosed. This process utilizes palygorskite and sepiolite clays. The pillaring of said clays comprise the steps of: (a) preparing a hydrolyzed first solution by dissolving a chromium salt and a base in water, heating said first solution to a temperature in the range of about 20° C. to about 100° C. while stirring continuously until the solution reaches a pH in the range of about 1.5 to about 2.5 and thereby producing a master batch; (b) diluting said master batch with water to produce a diluted second solution and heating said diluted second solution to produce a heated second solution; (c) adding a solid clay selected from the group consisting of sepiolites and palagorskites to said heated second solution, and continuing heating; (d) recovering said pillared chain silicate clay; (e) drying said pillared chain silicate clay to form first product.
    Type: Grant
    Filed: February 22, 1994
    Date of Patent: June 11, 2002
    Assignee: Phillips Petroleum Company
    Inventor: Joseph S. Shveima
  • Patent number: 6403734
    Abstract: Bridged fluorenyl-containing metallocenes of metals of Groups 4-6 and their use in forming homopolymers of alpha olefins or polymers of ethylene and optionally minor amounts of alpha olefins, wherein in each case at least one of the cyclic groups of the bridged ligand is a fluorenyl and the other is selected from indenyl, tetrahydroindenyl, fluorenyl, and in the case of the polymerization of ethylene optionally cyclopentadienyl.
    Type: Grant
    Filed: November 23, 1998
    Date of Patent: June 11, 2002
    Assignee: Phillips Petroleum Company
    Inventors: Helmut G. Alt, Syriac J. Palackal, Konstantinos Patsidis, M. Bruce Welch, Rolf L. Geerts, Eric T. Hsieh, Max P. McDaniel, Gil R. Hawley, Paul D. Smith
  • Patent number: 6384161
    Abstract: The present invention provides a process for preparing a supported metallocene catalyst system that can be used to catalyze formation of polyolefins having a wide molecular weight range. In accordance with the process of the present invention, a first portion of an inorganic oxide is dried under a first set of conditions, wherein upon treatment with an organoaluminoxide and a metallocene, a first catalyst system is formed usable to produce a polyolefin product having a first molecular weight average distribution. A second portion of an inorganic oxide under a second set of conditions, wherein upon treatment with an organoaluminoxane and a metallocene, a second catalyst system is formed usable to produce polyolefin product having a second molecular weight distribution. An amount of the first portion is mixed with an amount of the second portion to produce a final inorganic oxide support.
    Type: Grant
    Filed: December 30, 1999
    Date of Patent: May 7, 2002
    Assignee: Phillips Petroleum Company
    Inventors: M. Bruce Welch, David W. Dockter, Syriac J. Palackal, Bryan E. Hauger, David C. Rohlfing
  • Patent number: 6380329
    Abstract: A process is provided which comprises preparing heterogeneous or homogeneous catalyst systems comprising cyclodisilizane complexes of Group IV metals wherein said metal is selected from consisting of titanium, zirconium and hafnium; and a cocatalyst selected from the group consisting of methylaluminoxane and fluoro organic boron compounds and mixtures thereof. This invention also provides polymerization processes comprising contacting a mono-1-olefin, and optionally one or more higher alpha-olefins, in a reaction zone with cyclodisilizane complexes of Group IV metals catalyst systems and in the presence of a cocatalyst selected from the group consisting of aluminoxane, fluoro organic boron compounds, and mixtures thereof are provided.
    Type: Grant
    Filed: December 29, 1999
    Date of Patent: April 30, 2002
    Assignee: Phillips Petroleum Company
    Inventors: Michael D. Jensen, Kenneth R. Farmer
  • Patent number: 6372930
    Abstract: Polymeric ligands, polymeric metallocenes, and processes for preparing same are provided. The process for preparing polymeric metallocenes comprises reacting a polymeric ligand, a transition metal compound, and an alkali metal compound. In one embodiment, a process for preparing polymeric ligands comprises reacting at least one bridged cyclopentadienyl-type monomer and an initiator under polymerization conditions. In another embodiment, a polymeric ligand is represented by the formula [Q′]n, wherein Q′ is a unit containing at least one bridged cyclopentadienyl-type group and wherein n is 1-5000.
    Type: Grant
    Filed: February 10, 2000
    Date of Patent: April 16, 2002
    Assignee: Phillips Petroleum Company
    Inventors: Peter Schertl, Helmut G. Alt, M. Bruce Welch, Bernd Peifer, Syriac J. Palackal
  • Patent number: 6355359
    Abstract: A self supporting film having one or more layers wherein at least one layer has a percent haze of less than 17.8 and the polymer of that layer consists essentially of a polyethylene having a density of at least 0.925 grams per cc, a molecular weight distribution of no more than 4, optionally containing a fluoroelastomer, and methods for making such film are disclosed.
    Type: Grant
    Filed: October 31, 2000
    Date of Patent: March 12, 2002
    Assignee: Phillips Petroleum Company
    Inventors: Ashish M. Sukhadia, William R. Coutant, Jim D. Byers, Louis Moore, Jr., M. Bruce Welch, Syriac J. Palackal, Kiplin D. Cowan, David C. Rohlfing, Jay Janzen, Paul J. DesLauriers, William M. Whitte
  • Patent number: 6353071
    Abstract: Processes are provided that produce organo-aluminoxane compositions. Said processes comprise: desiccating a first mixture, where said first mixture comprises organo-aluminoxane molecules intermixed with a solvent, to produce a first composition, where said first composition comprises organo-aluminoxane molecules; mixing said first composition with a solvent to produce a second mixture, where said second mixture comprises organo-aluminoxane molecules and said solvent; contacting said second mixture with a insolublization agent to produce said organo-aluminoxane compositions. A polymerization process using a catalyst that comprises an organo-aluminoxane composition is also provided.
    Type: Grant
    Filed: January 21, 2000
    Date of Patent: March 5, 2002
    Assignee: Phillips Petroleum Company
    Inventors: Syriac J. Palackal, M. Bruce Welch, Rolf L. Geerts
  • Patent number: 6340651
    Abstract: A process for producing a metallocycle metallocene comprising reacting a reactant metallocene which has a cyclopentadienyl group having an alkenyl group attached which has at least 3 carbon atoms with about 2 molar equivalents of an alkali metal alkyl having at least 4 carbon atoms, catalyst systems resulting from the combination of the metallocycle metallocene and an organic cocatalyst, and polymerization processes using such catalyst systems are disclosed.
    Type: Grant
    Filed: April 26, 1999
    Date of Patent: January 22, 2002
    Assignee: Phillips Petroleum Company
    Inventors: Erik Licht, Helmut G. Alt, M. Bruce Welch
  • Patent number: 6339035
    Abstract: A catalyst system comprising the product resulting from the combination of a metallocene having a monoorganoamide radical attached to the metal of the metallocene and a cocatalyst having alkylaluminum groups and the use of such catalyst systems in the polymerization of olefin.
    Type: Grant
    Filed: February 22, 1999
    Date of Patent: January 15, 2002
    Assignee: Phillips Petroleum Company
    Inventor: Joel L. Martin
  • Patent number: 6329541
    Abstract: An (organo) ((omega-alkenyl) cyclopentacarbyl) (silane-bridged) metallocene compound is provided. Polymerization processes therewith are also provided.
    Type: Grant
    Filed: November 14, 1997
    Date of Patent: December 11, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Michael Jung, Helmut G. Alt, M. Bruce Welch
  • Patent number: 6329312
    Abstract: Metallocycle metallocenes are produced by reacting a first metallocene having an aralkyl group or an aryl dialkyl silyl group attached to a cyclodienyl group with about two molar equivalents of an alkali metal alkyl having at least 4 carbon atoms. The use of the metallocycle metallocenes as components of catalyst for the polymerization of olefins is also disclosed.
    Type: Grant
    Filed: June 17, 1999
    Date of Patent: December 11, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Erik Licht, Helmut G. Alt, M. Bruce Welch
  • Patent number: 6329476
    Abstract: A novel loop/slurry olefin polymerization process is provided which produces ultra high molecular weight ethylene homopolymers and ultra high molecular weight ethylene copolymers. Catalyst systems used are selected from the group consisting of inorganic oxide supported titanium-containing catalyst systems, inorganic oxide supported organo-zirconium catalyst systems and inorganic oxide supported organo-hafnium catalyst systems.
    Type: Grant
    Filed: October 14, 1997
    Date of Patent: December 11, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Joel L. Martin, Joseph J. Bergmeister, Eric T. Hsieh, Max P. McDaniel, Elizabeth A. Benham, Steven J. Secora
  • Patent number: 6294494
    Abstract: A novel loop/slurry olefin polymerization process is provided which produces ultra-high molecular weight ethylene homopolymer.
    Type: Grant
    Filed: December 18, 1998
    Date of Patent: September 25, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Elizabeth A. Benham
  • Patent number: 6291382
    Abstract: Metallocenes having a 9-fluorenyl group and another cyclic dienyl group connected by a single carbon having a terminally unsaturated hydrocarbyl substituent wherein the 9-fluorenyl group has a hydrocarbyl substituent in the 4 position, olefin polymerization catalyst systems prepared therefrom, and the use of such catalyst systems are disclosed.
    Type: Grant
    Filed: May 24, 1999
    Date of Patent: September 18, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Alexander Köppl, Helmut G. Alt, M. Bruce Welch
  • Patent number: 6291608
    Abstract: A process is provided to prepare polyolefins having a multimodal molecular weight distribution comprising contacting at least one mono-1-olefin in a polymerization zone, under polymerization conditions, with a dual catalyst system comprising a first catalyst system which comprises a metallocene catalyst and a cocatalyst and a second catalyst system which comprises diimine nickel complexes which further comprise additional ligands selected from the group consisting of ∝-deprotoned-&bgr;-diketones, ∝-deprotoned-&bgr;-ketoesters, halogens and mixtures thereof. The resultant, recovered polymer has at least a bimodal, or broad, molecular weight distribution.
    Type: Grant
    Filed: December 23, 1998
    Date of Patent: September 18, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Nancy W. Eilerts, Bryan Hauger, M. Bruce Welch, Harold R. Deck
  • Patent number: 6274675
    Abstract: A process to produce a multicomponent ethylene polymer composition is provided. This process comprises: (a) contacting an organic peroxide with at least one post consumer ethylene polymer resin that has a density from about 0.95 to 0.97 grams per cubic centimeter and a melt index from about 0.3 to about 1 gram per ten minutes; and thereafter (b) blending the composition formed in (a) with at least one virgin ethylene polymer resin that has a density from about 0.93 to 0.945 grams per cubic centimeter and a melt index from about 0.01 to about 0.16 grams per ten minutes.
    Type: Grant
    Filed: October 29, 1993
    Date of Patent: August 14, 2001
    Assignee: Phillips Petroleum Company
    Inventors: JoEllen DePorter, Lawrence M. Fodor
  • Patent number: 6268453
    Abstract: A solid cocatalyst is prepared by reacting a suitable support base with an organoaluminum compound and then reacting that product with an activity promoting amount of water. The solid cocatalyst can be combined with a polymerization catalyst to form a catalyst system useful for the polymerization of olefins.
    Type: Grant
    Filed: October 18, 1999
    Date of Patent: July 31, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Alexander Köppl, Helmut G. Alt, Syriac J. Palackal, M. Bruce Welch
  • Patent number: 6262201
    Abstract: Substituted metallocenes which have a substituent selected from the group consisting of aryl alkyl, aryl alkyl silyl, and aryl silyl groups, catalyst systems resulting from the combination of such metallocenes and a cocatalyst, and for producing olefins using such catalyst systems.
    Type: Grant
    Filed: June 17, 1999
    Date of Patent: July 17, 2001
    Assignee: Phillips Petroleum Company
    Inventors: M. Bruce Welch, Erik Licht, Helmut G. Alt
  • Patent number: 6248840
    Abstract: A process comprising reacting at least one polymer component, with at least one reactive component, to produce a composition, the polymer being a metallocene polymerized ethylene (co)polymer, and the reactive component being a crosslinking agent.
    Type: Grant
    Filed: December 28, 1998
    Date of Patent: June 19, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Ashish M. Sukhadia, M. Bruce Welch, William M. Whitte, Syriac J. Palackal, William R. Coutant
  • Patent number: 6239300
    Abstract: A number of process steps are provided that can be combined to produce bridged cyclopentadienyl-fluorenyl metallocenes. The process steps include production of a cyclopentadiene compound from dicyclopentadiene; production and recovery of a fulvene compound using the cyclopentadiene compound; production of a raw metallocene product using the fulvene compound; and recovery of the pure metallocene from the raw product.
    Type: Grant
    Filed: February 17, 1999
    Date of Patent: May 29, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Carleton E. Stouffer, Syriac J. Palackal, Gary L. Glass, M. Bruce Welch, John D. Hottovy, Michael D. Jensen