Abstract: A process for the manufacture of a vapor permeable, liquid impermeable composite material comprising a three-dimensional apertured substrate having a vapor permeable, liquid impermeable coating material thereon, the substantially liquid impervious composite material, and an apparatus for making the composite material are disclosed. Successive portions of a continuous sheet of an apertured substrate are passed into contact with a continuous moving perforated member. The coating material is supplied onto the substrate. The coated substrate is subjected to a vacuum which causes the coating material to flow onto the substrate material and in certain embodiments, at least partially into the apertures in the substrate. The vacuum is maintained for a period of time sufficient for the coating material to adhere to the substrate. The coated portions of the substrate are continuously removed from the moving member.
Type:
Grant
Filed:
November 3, 1994
Date of Patent:
June 9, 1998
Assignee:
Tredegar Industries, Inc.
Inventors:
Carl D. Ray, Paul E. Thomas, Robert K. McBride, Peter I. Chang