Abstract: A method for making miniature explosive powder charges or other compressible materials, including providing a material to be compressed into multiple cavities of a rigid platen, and positioning an elastic platen in contact with the rigid platen. The elastic platen is mounted in a head assembly having a pressurizing fluid. Evacuating the cavities and the material contained therein, and trapping fractious particles and vapors out-gassed from the material. Pressurizing fluid, which causes deformation of the elastic platen to form distensions that project into the cavities and compress the material into compacts. The pressurizing fluid is depressurized enabling the distensions to retract and the elastic platen to return to a non-deformed state. Finally, separating the elastic and rigid platens and collecting the compacts, which may be miniature explosive charges having an optimized density.

Abstract: A method for determining time a single transit of an acoustic wave through a test material using a calibration material having known acoustic velocity characteristics and an acoustic pitch-catch system with a signal recorder for recording a received signal as a function of time. The system includes a first configuration for transmission of acoustic shear waves and a second configuration for transmission of acoustic longitudinal waves. In the first configuration, a first acoustic zero is determined when the acoustic shear waves are applied to the calibration material. In its second configuration, a second acoustic zero is determined when the acoustic longitudinal waves are applied to the calibration material. Each configuration is coupled to a test material with the respective first and second acoustic zeroes identified on the recorder. The signal recorder determines a single transit time for the acoustic waves through the test material.

Abstract: Substituted tetraazapentalenes have two benzenoid rings and eight substitutable positions. Substitutions are made of hydrogen or C—H groups in favor of amino groups, nitro groups or nitrogen atoms. The tetraazapentalenes are synthesized through an intermediate azo, which is made from a 1:1:1 molar ratio of a nitroaniline, sodium nitrite and an amine.

Abstract: An exemplary firing pin with a release mechanism apparatus at least partially composed of an elastic thermoplastic material. The apparatus includes a rod with a first end portion, a middle portion, and a second end portion. The first end portion includes an integral cage-like element with a plurality of restraining wall elements, which, interiorly, are undercut defining an interior chamber with a volume sufficient to accommodate a cable stop element and define an aperture in communication with the chamber. The aperture is sized to accommodate a cable or the like, but small enough to prevent the stop element seated in the chamber from moving, so long as the restraining wall elements are constrained. The restraining wall elements are generally constrained by a substantially rigid element, such that they cannot deform, flaring open, even if the cable is under tension.

Abstract: Molten droplets of a metal fuel, such as aluminum, are dispersed into air or water for a reaction releasing energy for military or other purposes. In one warhead embodiment, a cylinder of solid metal is disposed within a ceramic heat insulator; heaters of thermite-like material are embedded in the metal; and an explosive dispersing charge is disposed around or at one end of the cylinder. On activation, the heaters are ignited to melt the metal, and the charge then detonated to disperse droplets of the molten metal. In a related embodiment, the metal and heaters are within a containment having an atomizing nozzle at one end and, oppositely of the metal from the nozzle, a piston and gas generator. When the metal is melted, the gas generator is activated to expel molten metal droplets from the nozzle.

Abstract: A thermally activated initiator assembly uses a first bar that experiences a change in length as a function of temperature. The first bar is coupled to a first support. A second support is pivotally coupled to the first support and to the first bar so that the second support may move relative to the first support when the first bar experiences the change in length. An initiator is coupled to the second support adjacent to the high side of a ramp on the second support. A second bar is rigidly coupled to the first support. The second bar rests on the low side of the ramp prior to the first bar experiencing the change in length. When the first bar experiences the change in length, the second support moves relative to the first support causing the second bar to slide along the ramp until it falls off the ramp's high side to strike the initiator.

Abstract: Detecting a nitroaromatic explosive via an exothermic chemical reaction of the nitroaromatic explosive with a polyamine or polyamine functional group is accomplished by depositing a polyamine or polyamine-functionalized coating on a microelectrode array and a semiconductor substrate, introducing a nitroaromatic explosive to an exposed surface of the polyamine or polyamine-functionalized coating, and measuring changes in electrical properties of the polyamine or polyamine-functionalized coating associated with the introducing of the nitroaromatic explosive. The nitroaromatic explosive detector comprises a microelectrode array formed on a semiconductor substrate, a polyamine or polyamine-functionalized coating deposited on and contiguous with the microelectrode array and the semiconductor substrate, and a measuring device for measuring any of resistance, conductance, and capacitance across the microelectrode array.

Abstract: Methods and systems for data smoothing raw data such as stress data. The present invention may utilize various techniques to smooth data such as dropping data using a stress threshold, dropping data by resample (or decimation), and smoothing by dynamic binning. Additionally, the present invention may utilize a transform function to estimate stress from a stress sensor to areas of peak stress. In an exemplary application, the present invention can be utilized to reduce stress data collected by a plurality of embedded stress sensors in a rocket motor for purposes of computing service life of the motor.

Abstract: An apparatus to remove, energetically, a ballistic tolerant window. The elements include a ballistic tolerant fillet, which extends from the periphery of the ballistic tolerant window. Proximate to a perimeter of the fillet is a plurality of apertures that match up with holes on a tubular frame. The frame and fillet are joined using fastening elements, which are fitted in the holes and apertures. The tubular frame is a polygonal tube having sides useful for mounting the frame to an airframe and for mounting an expanding energetic element with a detonating cord. The energetic element is mounted on the frame adjacent to the fastening elements. When the energetic element is detonated, the explosive force is sufficient to cause the window to separate, energetically, from the tubular frame.

Abstract: The invention includes a method for forecasting fatigue damage of a solid rocket motor through ignition, where over the lifetime of the motor it can be exposed to a plurality of stressing events, which may have a broad spectrum of mechanical loads with multiple modes. For instance, a mode may be a change in the thermal contraction or a change in a direct mechanical load. The method expresses all stressing events in terms of a common mode. The thermal contraction is the selected common mode measured in units of stress. The stress is proportionally adjusted according to the conditioning temperature, the stress free temperature, the pressures, and the age. Cumulative damage for the time before and after ignition is determined. Finite element analysis reference points are adjusted for the stressing events.

Abstract: A bomb suit carrier is constructed from a sheet of fabric material shaped to fit within the front torso portion of a bomb suit. A sheet of loop material is attached to the sheet of fabric material and a plurality of parallel straps are attached to the side of the sheet of fabric material having the sheet of loop material. The parallel straps form a pouch attachment ladder system and include loop material along their entire length. A hole passes through the sheet of fabric material to accommodate a rapid doffing handle of a bomb suit to which the bomb suit carrier is attached. An attachment mechanism is provided to secure the sheet of fabric material to the bomb suit.

Abstract: A projectile for safe standoff destruction of explosive devices. The projectile's casing encloses a chamber containing combustible material located opposite a roughened surface on the chamber. The combustible material is mounted so upon the projectile impacting the explosive device, the combustible material flies onto the roughened surface, heating the material by shear forces and igniting the material. This creates pressure bursting the chamber, injecting combustion gases into the explosive fill within the device, thereby igniting the fill locally at the impact, and along cracks in the fill. This arrangement prevents a coherent detonation wavefront from forming within the fill, and a slower burn of the fill, whereby a rifleman has little chance of receiving a concussive shock, or shrapnel, from the device.

Abstract: The invention relates to an apparatus for evaluating energetic materials for ignitability, flamespread, pressure and thermal characteristics, energetic material interaction, and other properties. The invention is directed to an apparatus for analyzing the suitability of energetic materials for interactions with other energetic materials, explosive or non-explosive. The invention includes a vented combustion chamber, an ignition tube and a firing mechanism. The invention also includes methods for using the apparatus. For example, the apparatus of the invention may be used to analyze energetic materials for their use in destroying rubble which may contain explosive material.

Abstract: The invention generally relates to an energetic composition including adjacent layers of an explosive and a combustible fuel, and making of the energetic composition. Specifically, making the energetic composition includes vapor deposition of an explosive layer on a combustible fuel surface; alternatively, a combustible fuel layer may be chemically or physically deposited on an explosive surface to make the energetic composition.

Abstract: An apparatus and method for both rotating a cylinder about its center axis and translating the cylinder linearly along the same axis. The invention is suitable for X-raying rockets and other cylindrical objects. Multi-axis movement is accomplished by two sets of rollers: rotational and translational. The translational roller set is held in a retracted and unengaged position while the cylinder rests on the rotational roller set. Movement about the axis of the rotational roller set is allowed. When the translational roller set is engaged with the cylinder, the cylinder is disengaged from the rotational roller set, and movement about the axis is not allowed, but linear movement is allowed. The action may be reversed and repeated. The rollers or the cylinder may be powered by motor or manual device.

Abstract: An RF antenna system for RFID tag communication includes a terminal and wire antennas extending therefrom. Each wire antenna has a first end electrically coupled to the terminal and a second end that is unencumbered. At least a portion of each wire antenna to include the second end thereof is flexible in at least one direction so that an RFID tag of an RFID-tagged object contacts at least one of the wire antennas.

Abstract: High fidelity, non-explosive training aids (simulants) which simulate the properties of the explosive composition 4 (C-4) are described. The materials of the training aid are formulated to simulate the appearance, manifest rheological properties (pliability, plasticity), density, and “feel” of the actual C-4 as well as simulate the combustion behavior of C-4 when subjected to the informal “flame test” used to identify the material in the field. Additionally, the materials give the same signature as actual C-4 when tested by portable detection equipment such as electronic trace detectors or color forming reagents. The materials also generate the same imagery as C-4 when subjected to X-ray analysis.

Abstract: Shipping and storage containers, racks, and pallets including interlocking mechanisms are provided. An embodiment of the pallet includes openings, interface fittings aligned with the openings, respectively, and sized to fit into openings of identical sizes and configurations as the first and second openings, respectively, locking components operatively connected to one another, and an actuator for moving concomitantly the locking components into and out of the openings, respectively.

Abstract: Systems and methods for a self-regulating power supply for MEMS thermal actuators to achieve maximum actuator displacement while preventing over powering. The present invention includes a power supply configured to regulate electrical input power to a MEMS thermal actuator in order to provide the maximum possible electrical input power. Accordingly, the present invention provides a maximum actuator displacement while preventing device failure from over powering. The present invention utilizes resistivity versus temperature properties for silicon or the like to provide a self-regulating power supply that can be utilized to power a variety of MEMS components without requiring custom actuator control circuits for each type of component.

Abstract: A sabot system is defined by a tubular arrangement of curvilinear segments with the tubular arrangement being closed on a first end thereof and open on a second end thereof. The tubular arrangement defines a first outer diameter at its first end and a second and larger outer diameter at its second end. Each segment is made from an elastic material such that when the tubular arrangement is compressed radially at its second end, each of the segments stores a spring force.