Abstract: Processes are disclosed for the use of subcritical compressed fluids, such as carbon dioxide or ethane, to reduce viscosity and to enhance atomization when spray applying coating compositions containing low molecular weight polymers to substrates, by using spray conditions that produce choked flow in the liquid mixture being sprayed, wherein the subcritical compressed fluid is a gas at standard conditions of 0° C. temperature and one atmosphere pressure and is miscible with the coating composition.
Type:
Grant
Filed:
November 18, 1998
Date of Patent:
April 24, 2001
Assignee:
Union Carbide Chemicals & Plastics Technology
Corporation
Abstract: This invention relates to methods for spraying liquid compositions containing volatile solvent by using compressed fluids, such as carbon dioxide or ethane, to form solid particulates, coating powders, and catalyst materials, which can be produced with narrow particle size distributions and can be sprayed at higher solids levels, in ambient air or with heated air applied to just the spray instead of a spray chamber. Novel catalyst supports can be produced having a beneficial morphology such as for olefin catalysis. Drier water-born coatings can be applied to substrates by using compressed fluids to spray water-born coating compositions having conventional water levels, thereby reducing runs and sags and shortening dry times.
Type:
Grant
Filed:
April 19, 1999
Date of Patent:
August 22, 2000
Assignee:
Union Carbide Chemicals & Plastics Technology Corporation
Inventors:
Kenneth Andrew Nielsen, John Nicholas Argyropoulos, Burkhard Eric Wagner
Abstract: This invention pertains to novel higher solids conductive coating compositions which can be applied by spray and other atomization methods. More particularly, it pertains to novel higher solids conductive coating compositions capable of application by electrostatic atomization methods. While there are many applications in which conductive coatings are useful, the invention is particularly useful for the manufacture of adhesion promoting primer compositions which have higher solids and can be applied by electrostatic atomization methods. The key components of the present invention are:(i) a conductive pigment,(ii) a non-conductive polymeric binder, and(iii) a solvent selected for its ability:(a) to form a stable non-conductive dispersion of a conductive pigment when subjected to an electrostatic potential of 20000+ volts,(b) to provide for a higher solids liquid coatings composition thereby reducing the volatile organic emissions (VOC) during application.
Type:
Grant
Filed:
April 9, 1999
Date of Patent:
August 22, 2000
Assignee:
Union Carbide Chemicals & Plastics Technology Corporation
Inventors:
John Nicholas Argyropoulos, Richard Hill Bailey, Kenneth Look Hoy, Gerald Robert Gilliam, Kevin Joseph Riggs
Abstract: A method of manufacturing a polyolefin using a catalyst system of an ingredient (A) and ingredient (B), with ingredient A being obtained through successive reaction steps. Ingredient A is prepared by forming a mixture of (1) the combination of (a) metallic magnesium or an oxygen-containing organic compound of magnesium with (b) a mixture of a monohydroxylated organic compound and a polyhydroxylated organic compound, and (2) oxygen-containing organic compounds of titanium. The resulting solution is reacted in sequence with (3) at least one first halogenated aluminum compound, (4) at least one silicon compound and (5) at least one second halogenated aluminum compound. Compounds 3 and 5 are added at temperatures not exceeding about 25.degree. C. Ingredient B is an organometallic compound of metals from Group Ia, IIa, IIIa or IVa of the Periodic Table. The resulting free-flowing polyolefin is characterized by a large average particle size and small amount of fine particles.