Abstract: A golf swing training device configured to be removably attached to the handle of a standard golf club. The training device includes a light source that generates a parallel light beam, such as a laser beam, which enables a golfer using this device to visually monitor the position of the club with accuracy throughout the golf swing. The light source is enclosed within a pair of housings that are threadably coupled, such that the light source is activated by rotating one of the housings relative to the other. The training devices is secured to the golf club handle solely with a threaded member that is screwed into an opening in the end of the handle and draws the base of the device against the end of the handle.

Abstract: A convection furnace is provided for brazing workpieces in a heated recirculating atmosphere, in which the workpieces are positioned within a heating chamber of the furnace and are alternately heated from different sides in a controlled manner such that a substantially uniform temperature is maintained throughout the workpieces while their temperatures are increased by the heated atmosphere, preferably an inert gas. The braze furnace is adapted to intermittently divert the heated atmosphere to one side of the heating chamber, through one or more stacked workpieces, to an opposite side of the heating chamber. As such, a pulsed multi-directional convective atmosphere flow is achieved through the workpieces that promotes a more rapid and uniform heat transfer to the workpieces. As a result, each structure as a unit reaches a suitable braze temperature more effectively and efficiently than previously possible.

Abstract: A soil conditioning composition is provided which is suitable as a direct substitute for sphagnum peat moss. The composition is composed primarily of waste paper products which have been processed to form small clumped particles. As such, the composition sufficiently exhibits the textural and physical properties of sphagnum peat moss, such that it can be readily mixed into soil in order to promote moisture retention in the soil, as well as enhance aeration of the soil. Furthermore, the composition includes bone meal as a primary constituent. The clumped particles and bone meal are processed such that the bone meal forms a cohesive layer over each of the individual clumped particles, so as to further promote the moisture-retention capability of the particles. Furthermore, the bone meal advantageously contributes fertilizer grade phosphorus the composition.

Abstract: A compliant mechanism is configured to generate a substantially constant output force in response to an input in the form of a linear displacement. The compliant mechanism is a slider mechanism whose members and their interconnects cooperate to generate a biasing force that causes the slider mechanism to generate a substantially constant output force that is substantially parallel to the linear path of a reciprocable member in response to the displacement of the reciprocable member along the linear path. To achieve the above functional characteristics, the slider mechanism is composed of structural elements, one or more of which is compliant.

Abstract: A lightweight, deployable structure capable of large displacements and sustaining high loads, and whose shape can be precisely monitored and controlled to acquire a wide variety of shapes and varying levels of stiffness, and precisely returned to a desired shape after being subjected to a disturbance force. As such, the structure is highly suitable for use in applications in which information concerning the shape and/or stiffness of the structure can be employed to precisely attain a desired shape, precisely return the structure to a desired shape after being subjected to a disturbance force, or to increase or decrease the structural stiffness in response to changing environmental conditions. The deployable structure is generally composed of one or more structural units, each of which can be articulated between two extreme configurations, one of which is a deployed configuration in which the deployable structure is fully extended.

Abstract: A method for forming ports on a heat exchanger manifold, in which risers are back extruded in a single operation from the surrounding material of the manifold such that subsequent machining steps to further define and finish the port are unnecessary. The method of this invention generally includes forging the manifold between a pair of die halves so as to back extrude a localized portion of the manifold into a riser cavity in one of the die halves. Afterwards, and while the manifold remains within the die cavity, a punch is forced through the riser cavity and into the extruded portion in a direction toward the manifold so as to further back extrude the extruded portion. This step causes the raised portion to flow in a direction opposite to the direction of the punch, producing a riser having an internal bore defined by the punch and an outer surface defined by the cavity.

Abstract: A belt buckle is provided that is uniquely designed for securely holding a plier-like tool, such that a wearer has ready access to the tool when needed. The belt buckle is particularly designed for use with a tool of the type exemplified by a handtool commercially available under the name VISE GRIPS, which is characterized by jaws operated by a pair of bi-stable arms. The belt buckle utilizes the jaws and the arms of the tool to secure the tool to the buckle in a manner that exploits the ability of such a tool to grip an object without slipping.

Abstract: A vegetation barrier for the prevention of vegetation growth directly beneath and immediately around a fence. The barrier employs one or more barrier segments receivable beneath the lower edge of a fence. Each segment includes a first aperture disposed near one of its two longitudinal ends, and a second aperture disposed near the opposite longitudinal end of the segment. The apertures have different widths in the transverse direction, such that the segments are adapted to be used with fences constructed with posts having either of two sizes, such as the standardized sizes of about 15/8 inches and about 21/2 inches used in residential and commercial fence constructions. Multiple barrier segments can be installed on fences with differing spacing between posts by adjusting the amount of overlap between members.

Abstract: A cleaning brush that is uniquely configured for removing lint, dust and other debris from an arcuate duct, such as an exhaust duct of a clothes dryer. The brush generally includes a body having an elongate arcuate shape, with a radius of curvature that is preferably greater than the length of the body. The body is formed of a flexible material so as to permit the brush to flex in the direction of the radius of curvature, which enables the brush to adapt to variations in the arcuate shapes of ducts. The brush is also provided with bristles that substantially cover one end of the body. The bristles include shorter, tightly-wound inner bristles and longer bristles that surround the inner bristles. As such, the brush is characterized by features that uniquely enable the brush to effectively remove lint and dust from along the entire length of a duct, yet enable the brush to flex sufficiently to accommodate variations in the arcuate shapes of ducts.

Abstract: A method is provided for making a flexible primary battery suitable for microelectronics applications, and more particularly, for use with self-contained self-powered portable devices (SSPD) such as RF-ID tags. The method generally employs photolithography and etching techniques to minimize the thicknesses of metal foils required in the structure of the battery, as well as packaging methods which yield a flexible and durable battery having a thickness of not more than about 0.5 millimeter, and preferably about 0.3 millimeter or less, and a relatively small size on the order of a few square centimeters in surface area.

Abstract: A shielding device is provided for protecting healthy tissue during radiotherapy of malignant tissue. The shielding device is composed of nontoxic, high atomic weight metal particles that are dispersed in a thermoplastic matrix material that is substantially rigid at temperatures encountered during radiotherapy, yet becomes readily moldable at temperatures that are within a comfortable range for a patient so as to enable in situ molding of the device. Because the matrix material is a nonsetting thermoplastic, the shielding device can be continuously reshaped in order to achieve a better fit for a patient and the radiation beam used. In addition, the shielding device can be readily reshaped in order to ensure an adequate thickness for radiation shielding.

Abstract: A golf swing training device configured to be removably attached to the handle of a standard golf club. The training device includes a light source that generates a parallel light beam, such as a laser beam, which enables a golfer using this device to visually monitor the position of the club with accuracy throughout the golf swing. The light source is enclosed within a pair of housings that are threadably coupled, such that the light source is activated by rotating one of the housings relative to the other. The method of activation employs an elasteromic member that permits current flow from a battery to the light source upon the elastomeric member being sufficiently compressed in order to achieve electrical contact between one of the battery's contacts and the housing in which the elastomeric member is contained.

Abstract: A carpenter's square is provided which is uniquely configured for use in the construction of a building which utilizes metal framing members. The square is adapted to enable a steel wall stud to be aligned and oriented relative to a steel track to which the stud is to be fastened, and thereafter maintained in proper alignment while the stud is being secured to the track. The square includes a pair of detachable legs. One leg has an inner longitudinal edge formed with a longitudinal recess which extends across the entire width of the edge, such that a gap is created between the leg and a planar surface abutted against the edge of the leg. The longitudinal recess accommodates a portion of the track which extends over the stud, as well as the head of a fastener used to secure the stud to the track. To stabilize and secure the square to the wall stud, at least one of the legs is equipped with a magnetic portion which magnetically adheres the leg to the stud or track.

Abstract: An improved method is provided for assembling a heat exchanger by mechanically joining one or more pairs of tubes with fins arranged in a fin pack. The method involves a novel external expansion technique that is performed between pairs of tubes and internally of the fin pack, in a manner that enhances the mechanical joint strength and metal-to-metal contact between the tubes and fins of the heat exchanger, while enabling the assembly process to be reduced to a single operation. Consequently, the method of this invention avoids the shortcomings of internal expansion techniques, and provides a significant improvement over prior art external expansion techniques. The method of this invention also yields a novel heat exchanger configuration, in which only facing surfaces of the tube within the fin pack are deformed in order to expand and mechanically join the tube to the fins. Finally, the present invention also encompasses a unique expansion tool for externally expanding the tube portions within the fin pack.

Abstract: An improved process is provided for forming a zinc-base alloy coating on an aluminum alloy profile, such as a tube or microtube used in the assembling and brazing of a heat exchanger which is suitable for automotive applications. The process of the present invention is a continuous, high speed coating technique which can utilize aluminum alloy profiles on which an aluminum oxide layer is present. Accordingly, the present invention encompasses an operation by which the aluminum oxide layer is removed so as to enable the zinc-base alloy to metallurgically adhere to the surface of the aluminum alloy profile. The process of this invention also is capable of closely controlling the thickness of the zinc-base alloy coating, such that a sufficient but minimal amount of coating is present to furnish corrosion protection as well as provide sufficient filler metal for a subsequent soldering or low temperature brazing operation.

Abstract: A fast food lap tray is provided which is particularly suitable for use in an automobile to support and secure fast foods and their containers. The food lap tray includes a pair of pliant leg straps whose lengths are sufficient only to be individually secured beneath the legs of the user. As such, the lap tray is adapted to be positively secured to the lap of the user, yet will not cause discomfort to the user or bind or excessively restrain the legs of the user during use. In particular, the lap tray enables rapid positioning on the lap of the user, as well as rapid removal from the lap of the user. Furthermore, the lap tray does not rely on the vehicle restraint system of the automobile, such as a lap belt, and will not hinder the user from rapidly exiting an automobile if immediate escape is necessary. The lap tray is also configured to maximize its stability on the lap of the user.

Abstract: A method for reducing the internal erosion of a brazed aluminum heat exchanger, such as a heater core used in automotive applications. The heat exchanger is composed of a tank and header that form a chamber, a number of coolant tubes secured to the header such that ends of the tubes project into the chamber, and an inlet to the chamber disposed opposite to the tubes so as to direct a coolant toward the ends of the tubes. A sacrificial erosion member is brazed to the tank so as to be in the path of the coolant as the coolant flows from the inlet into the chamber, such that the coolant impinges the erosion member as it enters the chamber. As a result, the coolant is deflected away from the ends of the tube so as to reduce erosion of the ends of the tubes. Furthermore, the erosion member serves to enhance the efficiency of the heat exchanger by improving the flow distribution of the coolant among the tubes.