Abstract: A method and apparatus for providing welding power from an engine/generator driven welding power supply includes an engine and a generator. A welding power supply is connected to the generator output, and provides welding power. A controller controls the apparatus, and receives an RPM input signal indicative of the engine RPM, and a user selected magnitude input. The controller includes an output reduction circuit that reduces the magnitude of the welding power by a variable amount in the event the engine is likely to stall, so as to reduce the likelihood of a stall, but maintain sufficient power for a welding arc. The magnitude of the welding power is reduced by an amount responsive to the engine speed in the event that the engine RPM is less than an RPM threshold, and/or by an amount responsive to the user selectable setting in the event that the user selectable setting is greater than a threshold.

Abstract: A method and apparatus that provides welding-type power is disclosed. It includes a power source, a welding output, an inductor winding and an auxiliary winding. The inductor winding is in electrical communication with the power source and the welding output. The auxiliary winding is preferably in magnetic communication with the inductor winding, and in electrical communication with the power source and the welding output. A switch is in electrical communication with the auxiliary winding, a controller with a control output is connected to the switch, the auxiliary winding is anti-parallel with the inductor winding in the preferred embodiment. The auxiliary winding may be used to create a variable output inductance.

Abstract: A method and apparatus for welding that includes a power source and a wire feeder is disclosed. One or more sensors sense one or more welding conditions before the weld is initiated. A set up circuit is coupled to sensor, the power source, and the wire feeder. The set up circuit automatically sets up the welding machine in response to what the sensor senses. The sensor may be a wire sensor, including a diameter sensor and a material sensor, a gas sensor (if a source of gas is included) such as a cyclic voltametry gas microsensor, a workpiece thickness sensor such as a strain gauge or displacement sensor. Alternatively the sensor includes a bar code reader that reads a code on, for example, the spool of wire, an analog proximity detector, a plurality of proximity detectors, and a displacement sensor.

Abstract: A method and apparatus for welding is disclosed. It includes a source of power and a controller. An output feedback circuit provides feedback to the controller. The controller includes a comparator that compares the fedback signal to a threshold and/or detects a short on the output. A standby/welding control is responsive to the comparator. Also, an arc end control may be provided that terminates the arc in response to detecting an increase in arc length.

Abstract: A method and apparatus for welding includes one or more of a welding type power source, a feedback circuit, a wire feeder and a controller. The controller preferably has an eta control circuit responsive to the feedback. It also has a control loop having a response time responsive to the eta output. The controller detects whether or not the process is a fast-tack process, and controls the supply of power according to a first control scheme is the process is a fast-tack process, and according to a second control scheme if the process is not a fast-tack process. The controller sets the run-in wire feed speed as a percentage of weld wire feed speed, preferably obtaining the percentage from the weld wire feed speed potentiometer at start up. The controller enters a calibration mode at start up if a calibration pendant is attached and on. In the calibration mode calibration receiving values from the front panel potentiometers.

Abstract: A method and apparatus for providing power from an engine includes a one or more output windings in of slots on a generator. A plurality of exciter windings are in magnetic communication with the one or more output windings. The exciter windings are also placed in slots in the generator. The location of slots for the various windings is chosen to produce a desired output. A power supply is in electrical communication with the one or more output windings. Preferably, there are as many or more exciter windings as there are output windings.

Abstract: A method and apparatus for a generator driven CV welding power supply includes a generator driven by an engine, and a CV electronic field controller. The generator includes a field winding and a welding output winding. The electronic field controller is connected to the field winding and has an engine feedback input. The controller also has a voltage boost circuit responsive to the engine RPM (or engine speed command signal). A wire feeder includes a motor powered by the generator output, and the boosted field current helps start the wire feeder when the engine is idling. The speed of the engine is reduced when there is no welding arc.

Abstract: A device for producing tubular bags filled with bulk goods from continuous foil tubes. The device includes a pair of sealing tools that seal or weld the foil tubes in bag-length intervals. A pair of closing bars connected to the sealing tools are biased toward each other and press the foil tubes before the sealing tools are closed. A stripper is provided to remove the residue of the bulk goods from the area of the seal by a wiping motion in the direction of bag movement through the device. The closing bars are connected to the stripper so that through a closing movement of the closing bars, the stripper is pulled along in the run direction of the foil while touching the foil to strip the area to be sealed before the sealing tools close.

Abstract: A welding machine with a wire feeder and a controller is disclosed. The wire feeder includes a wire feed motor with a motor speed input. The controller is coupled to the motor speed control input. A user selectable wire feed speed input is also connected to the controller. The controller has an input circuit coupled with a non-linear stage such that the relationship between the user selectable wire feed speed input and the actual wire feed speed is not linear. The selectable input may be a potentiometer mounted on a front panel as the user selectable wire feed speed input. The non-linearity may be continuous or two discrete gains.

Abstract: A method and apparatus for providing welding-type power are disclosed. They include a source of welding-type power and at least one welding system peripheral. Each includes a network module that has boot loader software. A network is connected to the two network modules, and the network has connection for updates that is capable of receiving software updates. The network connection for updating may be on a user interface module, disposed inside or outside of a housing of the source of welding-type power and may include an RS232 connection. The network modules may include application software. The peripheral may be a wire feeders a robot interface, or any other peripheral A second peripheral, with a network module and boot loader software, may also be connected to the network. The updating can occur when the system is powered up. The software update is obtained from a personal-computer, a personal digital assistant, or over the internet.

Abstract: An plasma cutter, including a power supply, a cutting torch (with a nozzle), a source of air and a valve, is disclosed. The cutting torch is connected to the two power source outputs (cathode and anode). Air is supplied to the nozzle through the valve from the air supply. In one position the valve allows air to flow from the air source to the nozzle. In a second position the valve prevents air from flowing from the air supply to the nozzle and also vents the nozzle and torch. The torch has a movable electrode and the nozzle is in a fixed position. The nozzle and electrode are each electrically connected to a different one of the power outputs. The electrode is biased (preferably by a spring) to be in contact with the nozzle. However, air flowing into the torch and electrode overcomes the bias and moves the electrode away from the nozzle. If the arc is absent and the user desires current, then the valve is moved to prevent air from flowing into the torch and to vent the torch.

Abstract: A vertical form fill seal, stand-up, bag and a method of making the same is disclosed. The bag made of a flexible and resilient material such as plastic, has hollow interior, a horizontal bottom seal located below the hollow interior and a top horizontal seal located above the hollow interior. The bag can stand, preferably on or near the bottom seal, when filled with contents. A recloseable seal, such as a finger closure zipper or a slide zipper in other embodiments, is on a perimeter of the hollow interior, and between the top and bottom seals. The recloseable seal extends in a direction other than horizontal, and may extends the entire distance, or only a part of the distance, between the top horizontal seal and the bottom horizontal seal. The recloseable seal is fixed to sealed horizontal sides, or other than the sealed horizontal sides, and may be flush with the bag or extending beyond the edges of the bag. The bag has a handle above the top horizontal seal.

Abstract: A method and apparatus for welding is disclosed. The welding system includes a power supply and a controller. The power supply has a control input and a power output. The controller has a control output connected to the controller. It also has two feedback inputs connected to two sources of feedback of a welding parameter. A dynamic feedback source selector is connected to the two sources of feedback. A feedback source user indicator is connected to and responsive to the dynamic feedback source selector. The method includes providing and controlling welding power. Feedback of a welding parameter is sensed from two sources. The source to be used to control the power supply is dynamically selected. Also, and indication is provided to the user if the source of feedback selected changes.

Abstract: An engine driven welding power supply including a welding output winding, and a dig output winding is disclosed. The welding output winding has a welding output with a welding V-A curve of a first slope, in a welding range and below the welding range. The dig output winding has a dig output with a dig V-A curve of a second slope below the welding range. The second slope is less steep than the first slope. An output circuit is connected to receive and combine the welding and dig outputs to provide a power supply output.

Abstract: A method and apparatus for welding is disclosed with a remote wire feed speed control potentiometer on a torch is disclosed. The range of the torch potentiometer is from a minimum to a value dependent on the control panel welding wire feed speed. A run-in wire feed speed control is also disclosed. The range of the run-in wire feed speed is from a minimum to a value dependent on the control panel or torch welding wire feed speed.

Abstract: A method and apparatus for providing a welding output and an auxiliary output from a generator having a field winding, an auxiliary output winding and a welding output winding is disclosed. One or both of a welding output and an auxiliary output are detected, and feedback signals indicative of the presence or absence of one or both of a welding output and an auxiliary output are provided. A controller, preferably an electronic field controller includes an auxiliary output regulator enabled or disabled by the output detector feedback signal and a welding regulator enabled or disabled by the output detector feedback, such that one and only one of the auxiliary output regulator and welding regulator is enabled. The auxiliary output regulator is connected to an auxiliary output feedback circuit, thereby providing closed loop control, preferably with a CV output.

Abstract: A method and apparatus for welding with an engine driven inverter power supply includes generating an ac output with an engine and generator. The output is rectified and inverted to provide an ac inverter output. The engine is controlled using feedback indicative of a welding output operating parameter. The feedback may also be taken from the inverter or generator, and the generator may be controlled instead of or in addition to the engine. Engine parameters that may be controlled include engine speed, selecting between an idle speed and a run speed, a throttle position, a fuel pump, an injection timer, a fuel to air ratio, fuel consumption and ignition timing. Another aspect of the invention is having the feedback be responsive to one or more of the welding current, welding voltage, welding power, or functions thereof. The feedback may be responsive to the current, voltage, power, ripple and functions thereof.

Abstract: A method and apparatus for plasma cutting includes a cutting power supply, preferably a buck converter, and a compressor. The cutting power supply provides power to a plasma torch, and the compressor provides air to the torch. The air compressor is integrated into the plasma cutter, and includes a compressor motor, preferably with a buck convertor power supply, or having the motor windings are part of the buck converter that is the cutting power supply. The motor is regulated regulator to a fixed setpoint or a user setpoint by a compressor regulator in response to a feedback signal, preferably a compressor motor voltage feedback signal. The compressor also turns the compressor on and/off in response to a trigger and/or cutting current feedback signal and has an on/off circuit responsive thereto in various alternatives.

Abstract: A welding power supply includes an input rectifier that receives sinusoidal or alternating line voltage and provides a rectified voltage. A pre-regulator provides a dc bus and a convertor, such as a boost convertor, provides a welding output. The pre-regulator is an SVT (slow voltage transition) and an SCT (slow current transition) switched convertor. It may include a snubber circuit having a diode that is SVT switched. Also, the boost convertor may be SVT and SCT switched. The pre-regulator preferably includes a power factor correction circuit. The power source includes, in one embodiment, an inverter having a snubber circuit having a first switch in anti-parallel with a first diode, and a second switch in anti-parallel with a second diode. The first switch and first diode are connected in series with the second switch and the second diode, and the first and second switches are connected in opposing directions, to form a switched snubber.

Abstract: A method and apparatus for plasma cutting is disclosed. A regulated flow of gas is provided to the torch. Power is also provides to the torch. A controller controls the system and includes a delay circuit. A gas pressure sensor is connected to the torch and/or the gas flow control, and/or the controller. A user indicator is connected to the delay circuit, and the user indicator is activated upon low pressure being detected, and maintained even if the pressure rises.