Patents Represented by Attorney, Agent or Law Firm Gilbreth & Associates
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Patent number: 6734134Abstract: A new synthesis of a Ziegler-Natta catalyst uses a multi-step preparation that includes treating a magnesium dialkoxide compound with two halogenating/titanating agents, the second stronger than the first, an organoaluminum preactivating agent, and a heat treatment. The catalyst may be used in the polymerization of olefins, particularly ethylene, to control the molecular weight distribution of the resulting polyolefins.Type: GrantFiled: October 13, 2000Date of Patent: May 11, 2004Assignee: Fina Technology, Inc.Inventors: Steven D. Gray, Tim J. Coffy
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Patent number: 6693058Abstract: A new synthesis of a Ziegler-Natta catalyst uses a multi-step preparation that includes treating a magnesium dialkoxide compound with halogenating/titanating agents, and an organoaluminum preactivating agent. The catalyst may be used in the polymerization of olefins, particularly ethylene, to control the molecular weight distribution and the fluff morphology of the resulting polyolefins.Type: GrantFiled: October 13, 2000Date of Patent: February 17, 2004Assignee: Fina Technology, Inc.Inventors: Steven D. Gray, Tim J. Coffy
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Patent number: 6583243Abstract: A metallocene compound having the general formula: CpAXMQ1Q2Cp′A′X′M′Q1′Q2′ wherein Cp and Cp′ are each independently a substituted or unsubstituted cyclopentadienyl moiety; M and M′ are each independently a metal chosen from Group IV B transition metals and vanadium, and coordinate to Cp and Cp′ respectively; X and X′ are each independently a substituted or unsubstituted Group VA or VIA heteroatom and coordinate to M and M″ respectively; A and A′ are bridging groups between Cp and X and between Cp′ and X′ respectively and are independently chosen from —SiR′2—O—SiR′2—, —SinR′m—, —CnR′m— and —CR′2—SiR′2—CR′2—SiR′2—, in which each R′ is independently H or hydrocarbyl having 1 to 20 carbon atoms, n is an integer in the range 1 to 4 and m=2n; each Q1, Q2 and Q1′ and Q2′ is independeType: GrantFiled: January 31, 2002Date of Patent: June 24, 2003Assignee: Fina Research, S.A.Inventors: Abbas Razavi, Olivier Miserque
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Patent number: 6579822Abstract: A metallocene compound having the general formula: CpAXMQ1Q2Cp′A′X′M′Q1′Q2′ wherein Cp and Cp′ are each independently a substituted or unsubstituted cyclopentadienyl moiety; M and M′ are each independently a metal chosen from Group IV B transition metals and vanadium, and coordinate to Cp and Cp′ respectively; X and X′ are each independently a substituted or unsubstituted Group VA or VIA heteroatom and coordinate to M and M′ respectively; A and A′ are bridging groups between Cp and X and between Cp′ and X′ respectively and are independently chosen from —SiR′2—O—SiR′2—, —SinR′m—, —CnR′m— and —CR′2—SiR′2—CR′2—SiR′2—, in which each R′ is independently H or hydrocarbyl having 1 to 20 carbon atoms, n is an integer in the range 1 to 4 and m=2n; each Q1, Q2 and Q1′ and Q2′ is independeType: GrantFiled: January 31, 2002Date of Patent: June 17, 2003Assignee: Fina Research, S.A.Inventors: Abbas Razavi, Olivier Miserque
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Patent number: 6566450Abstract: A process for the preparation of polyethylene resins having a multimodal molecular weight distribution which comprises: (i) contacting ethylene monomer and a comonomer comprising an alpha-olefin having from 3 to 10 carbon atoms with a first catalyst system in a first reactor under first polymerization conditions to produce a first polyethylene having a first molecular weight, an HLMI of not more than 0.5 g/10 min and a first density of not more than 0.Type: GrantFiled: January 4, 2002Date of Patent: May 20, 2003Assignee: Fina Research, S.A.Inventors: Guy Debras, Abbas Razavi, Jacques Michel
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Patent number: 6495114Abstract: A process for producing ultra fine silica particles, the process comprising directing a plasma jet onto a silicon-containing compound thereby to form silica vapor and condensing the silica vapor on a collection surface.Type: GrantFiled: December 14, 1999Date of Patent: December 17, 2002Assignee: Fina Research, S.A.Inventor: Guy Debras
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Patent number: 6486274Abstract: A Ziegler-Natta type catalyst having an improved hydrogen response provides for narrowing of the MWD of resulting polyolefins polymerized using such catalyst, with such catalyst generally made by a) contacting a soluble magnesium dialkoxide compound of the general formula Mg(OR″)2 with a halogenating agent capable of exchanging one halogen for one alkoxide to form a reaction product A, where R″ is a hydrocarbyl or substituted hydrocarbyl having from 1 to 20 carbon atoms; b) contacting reaction product A with a first halogenating/titanating agent to form reaction product B; and c) contacting reaction product B with a second halogenating/titanating agent to form a catalyst component; wherein in at least one of steps b) and c), the halogenating/titanating agent is a blend of Ti(OPr)4 and TiCl4. Catalyst components, catalysts, catalyst systems, polyolefin polymers, and methods of forming each are disclosed.Type: GrantFiled: October 13, 2000Date of Patent: November 26, 2002Assignee: Fina Technology, Inc.Inventors: Steven D. Gray, Tim J. Coffy
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Patent number: 6479589Abstract: A process for preparing polyethylene, including contacting ethylene monomer and an alpha-olefin comonomer to produce a first polyethylene (HLMI of ≦0.5 g/10 min, density ≦0.925 g/ml). The a catalyst system is a bis tetrahydroindenyl formula (IndH4)2R″MQ2 wherein each Ind is the same or different and is indenyl or substituted indenyl, R″ is a bridge which comprises a C1-C20 alkylene radical, a dialkyl germanium or silicon or siloxane, or an alkyl phosphine or amine radical, which bridge is substituted or unsubstituted, M is a Group IVB transition metal or vanadium and each Q is hydrocarbyl having 1 to 20 carbon atoms or halogen. The polyethylene resin having multimodal molecular weight distribution is formed by mixing the first polyethylene with a second polyethylene (produced with a different catalyst and with a lower molecular weight and higher density than the first polyethylene).Type: GrantFiled: January 4, 2002Date of Patent: November 12, 2002Assignee: Fina Research, S.A.Inventors: Guy Debras, Abbas Razavi, Jacques Michel
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Patent number: 6469223Abstract: A process is provided for the selective hydrogenation of dienes from a mixed hydrocarbon stream. The catalyst contains nickel in an amount between approximately 5 and 15 weight percent and, alternatively, may contain nickel oxide and molybdenum oxide in an amount between approximately 3 to 6 and 12 to 25 weight percent, respectively. The catalyst metals are on an aluminum oxide support. The process does not require any activation or pre-treatment of the catalyst. No sulfur is added to the reaction zone and the catalyst is not adversely affected by the presence of up to 0.20% by weight of sulfur in the feed stream. According to the process, conjugated dienes are reduced by at least 80 to 90%.Type: GrantFiled: January 4, 2000Date of Patent: October 22, 2002Assignee: Fina Technology, Inc.Inventors: Kevin Peter Kelly, James Roy Butler
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Patent number: 6420303Abstract: A process for the production of a magnesium chloride powder for use in a catalyst, the process comprising vaporizing magnesium chloride in a plasma torch and quenching the vapor with a liquid containing an electron donor to form a magnesium chloride-based powder catalyst wherein at least 80% by weight of the magnesium chloride is present as the hexagonal phase thereof. The invention also relates to a precursor for such a catalyst.Type: GrantFiled: December 14, 1999Date of Patent: July 16, 2002Assignee: Fina Research, S.A.Inventors: Guy Debras, Alain Standaert, Hendrik D'Haese
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Patent number: 6417131Abstract: A process for producing high density polyethylene having a bimodal molecular weight distribution, the process comprising pre-contacting a chromium-based catalyst with an alkyl metal oxane, the chromium-based catalyst comprising chromium oxide on a silica-containing support, to form a catalyst system wherein the atomic ratio of the metal of the oxane to the chromium is less than 1, and polymerising ethylene or copolymerising ethylene and an alpha-olefinic comonomer comprising from 3 to 10 carbon atoms in the presence of the catalyst system. A catalyst system for polymerising ethylene or copolymerising ethylene and an alpha-olefinic comonomer comprising from 3 to 10 carbon atoms to produce high density polyethylene, the catalyst system comprising in combination a chromium-based catalyst comprising chromium oxide on a silica-containing support and an alkyl metal oxane with which the chromium-based catalyst has been precontacted whereby the atomic ratio of the metal of the oxane to the chromium is less than 1.Type: GrantFiled: February 28, 2000Date of Patent: July 9, 2002Assignee: Fina Research, S.A.Inventors: Guy Debras, Phillipe Bodart
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Patent number: 6410663Abstract: The present invention provides a catalyst system that exhibits unexpected control of desired properties in copolymer product. The catalyst system includes a conventional supported Ziegler-Natta catalyst in combination with an electron donor described by the formula: wherein R1 is a linear alkyl group attached to the silicon atom; R2 and R3 are alkyl or aryl groups and R4 is a linear alkyl attached to the silicon atom, R1 and R4 are the same or different. R1 and R4 are preferably linear carbon groups of 4-13 carbon atoms, more preferably 4-7 carbon atoms; most preferably R1 and R4 are the same and are n-butyl groups. The system exhibits good control over the melt flow index of the copolymer products.Type: GrantFiled: February 27, 2001Date of Patent: June 25, 2002Assignee: Fina Technology, Inc.Inventors: Edwar S. Shamshoum, David J. Rauscher, Theodore G. Harris
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Patent number: 6407273Abstract: A metallocene compound having the general formula: CpAXMQ1Q2Cp′A′X′M′Q1′Q2′ wherein Cp and Cp′ are each independently a substituted or unsubstituted cyclopentadienyl moiety; M and M′ are each independently a metal chosen from Group IV B transition metals and vanadium, and coordinate to Cp and Cp′ respectively; X and X′ are each independently a substituted or unsubstituted Group VA or VIA heteroatom and coordinate to M and M′ respectively; A and A′ are bridging groups between Cp and X and between Cp′ and X′ respectively and are independently chosen from —SiR′2—O—SiR′2—, —SinR′m—, —CnR′m— and —CR′2—SiR′2—CR′2—SiR′2—, in which each R′ is independently H or hydrocarbyl having 1 to 20 carbon atoms, n is an integer in the range 1 to 4 and m=2n; each Q1, Q2 and Q1′ and Q2′ is independeType: GrantFiled: December 13, 1999Date of Patent: June 18, 2002Assignee: Fina Research, S.A.Inventors: Abbas Razavi, Olivier Miserque
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Patent number: 6395392Abstract: Bicomponent fibers of isotactic polypropylene and syndiotactic polypropylene, methods of making such fibers and products made thereof.Type: GrantFiled: May 22, 2000Date of Patent: May 28, 2002Assignee: Fina Research, S.A.Inventor: Mohan R. Gownder
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Patent number: 6380311Abstract: A process for the preparation of polyolefins having a bi- or multimodal molecular weight distribution, the process comprising the steps of: (i) contacting an olefin monomer and a first co-reactant with a catalyst system in a first reaction zone under first polymerization conditions to produce a product comprising a first polyolefin having a first molecular weight distribution; and (ii) contacting an olefin monomer and a second co-reactant with a catalyst system in a second reaction zone under second polymerization conditions to produce a product comprising a second polyolefin having a second molecular weight distribution different from the first molecular weight distribution; wherein the first and second polyolefins are mixed together, wherein one of the co-reactants is hydrogen and the other is a comonomer selected from butene, methylpentene, hexene or octene, and wherein each catalyst system comprises (a) a metallocene catalyst component comprising a bis tetrahydroindenly compound of the general formula (InType: GrantFiled: February 7, 2000Date of Patent: April 30, 2002Assignee: Fina Research, S.A.Inventors: Abbas Razavi, Guy Debras
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Patent number: 6362125Abstract: A polyolefin metallocene catalyst which includes two metallocene components, a stereorigid isospecific metallocene catalyst component and a stereorigid syndiospecific metallocene catalyst component, both of which are supported upon the same support. A method of forming a catalyst system includes contacting the above catalyst with a cocatalyst or Lewis acid. A method of polymerization includes contacting an olefin with the catalyst system.Type: GrantFiled: May 22, 2000Date of Patent: March 26, 2002Assignee: Fina Technology, Inc.Inventors: Edwar S. Shamshoum, Margarito Lopez, Ted G. Harris, III, Sehyun Kim
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Patent number: 6346575Abstract: A process for the preparation of polyethylene resins having a multimodal molecular weight distribution which comprises: (i) contacting ethylene monomer and a comonomer comprising an alpha-olefin having from 3 to 10 carbon atoms with a first catalyst system in a first reactor under first polymerisation conditions to produce a first polyethylene having a first molecular weight, an HLMI of not more than 0.5 g/10 min and a first density of not more than 0.Type: GrantFiled: September 24, 1999Date of Patent: February 12, 2002Assignee: Fina Research, S.AInventors: Guy Debras, Abbas Razavi, Jacques Michel