Abstract: Soft throughdried tissues, which are sufficiently soft to serve as premium bathroom tissues, can be made without the use of a Yankee dryer. The typical Yankee functions of building machine direction and cross-machine direction stretch are replaced by a wet end rush transfer and the throughdrying fabric design, respectively. It is particularly advantageous to form the tissue with chemimechanically treated fibers in at least one layer. The resulting tissues have high bulk (about 6 cubic centimeters per gram or greater) and low stiffness.

Abstract: Throughdried tissue products such as facial tissue, bath tissue, and paper towels are made using a throughdrying fabric having from about 5 to about 300 machine direction impression knuckles per square inch (per 6.45 square centimeters) which are raised above the plane of the fabric. These impression knuckles create corresponding protrusions in the throughdried sheet which impart a significant amount of cross-machine direction stretch to the sheet. In addition, other properties such as bulk, absorbent capacity, absorbent rate and flexibility are also improved.

Abstract: Paper sheets, such as creped tissue sheets used for converting into tissue products such as facial tissue and bath tissue, can be softened with by passing the sheets through one or more fixed-gap noncompactive straining nips formed between two engraved rolls having partially-engaged small straining elements of a shape which strains the sheet in all directions. The straining treatment substantially reduces the rigidity of the tissue sheet by increasing the internal bulk without substantially reducing the tensile strength. The method provides a means for making a throughdried-like tissue sheet from a wet-pressed tissue sheet.

Abstract: The invention consists of soft, bulky tissue products that result from the presence of a debonder/softening agent in the outer layers of the tissue and creping under "closed" pocket conditions. The debonder/softening agents belong to a group of organic chemicals that include several imidazolinium quaternary compounds. These chemicals do not adversely interfere with adhesion, unlike most debonders, to the drying surface of the tissue machine. They can, therefore, be placed in the outer layers of the tissue that contact the dryer surface and improve creping. The tissue can then be creped off of the drying surface using a closed pocket, that is a pocket angle of less than 80 degrees. The closed pocket creping normally produces a thicker, less dense tissue but with coarse crepe. Closed pocket creping and the presence of most debonders in the dryer side layers would be expected to also produce coarse crepe structures.

Abstract: The invention relates to tissue products having improved softness properties and methods of making them. Specifically, improved softness is achieved by incorporating a silicone betaine either into the furnish and/or topically applied to the tissue web. Optionally, one or more softeners/debonders are also incorporated into the fiber furnish at the wet end of the tissue machine prior to formation, and/or by an optional topical treatment after the tissue web is formed or dried. The result is a tissue product with added bulk and a smooth surface feel, both properties contributing to improved softness characteristics.

Abstract: Tissue sheets, such as are useful for facial or bath tissue, can be embossed with a fine scale embossing pattern to increase bulk with a minimal loss in strength. The fine scale embossing pattern contains at least about 15 discrete intermeshing embossing elements per square centimeter (100 per square inch) and can enable the tissue manufacturer to produce premium quality tissues having adequate softness, bulk and strength from conventional tissue basesheets without layering or throughdrying equipment. Depending on the starting basesheet material, tissues having a unique balance of properties can be produced, especially for conventional wet-pressed basesheets.

Abstract: Disclosed is a method for reducing the moisture content of a paper web in a papermaking process from in the range of 10% to 32% dry to the range of 33% to 50% dry wherein the embryonic web is supported on a knuckled through drier fabric and lightly pressed between the knuckled through drier fabric and a capillary membrane of a capillary dewatering roll. The capillary membrane has capillary pores therethrough which have a substantially straight through, non-tortuous path with a pore aspect ratio of from about 2 to about 20. A vacuum is drawn within the capillary dewatering roll which is not greater than the negative capillary suction pressure of the capillary pores.

Abstract: Disclosed is a method for reducing the moisture content of a paper web in a papermaking process from in the range of 10% to 32% dry to the range of 33% to 50% dry wherein the embryonic web is supported on a knuckled through drier fabric and lightly pressed between the knuckled through drier fabric and a capillary membrane of a capillary dewatering roll. The capillary membrane has capillary pores therethrough which have a substantially straight through, non-tortuous path with a pore aspect ratio of from about 2 to about 20. A vacuum is drawn within the capillary dewatering roll which is not greater than the negative capillary suction pressure of the capillary pores.

Abstract: High sheet count rolls of spot-embossed, soft bathroom tissue suffer from embossing patterns becoming pressed out by the high winding tension necessary to confine the size of the roll to a diameter of about 5 inches. This size is necessary in order for such high sheet count rolls to fit within the bathroom tissue dispensers found in most households. However, by embossing the tissue between a resilient back-up roll and an engraved embossing roll having short male embossing element heights of only from about 0.005 to about 0.035 inch, the tissue sheet becomes simultaneously calendered, which lowers the sheet caliper (as measured under a compressive load). Because of the resulting lower caliper, the embossed sheet can be wound into the required roll size with less tension on the sheet, such that the embossing pattern for tissue sheets within the roll remains well defined.

Abstract: During tissue converting operations, a tissue "sausage" is conveyed between a pair of converging tractive belts to a cut-off saw where the sausage is cut into individual clips of tissue. Tissue bulk is preserved by providing the tissue-contacting surfaces of the belts with spaced-apart protrusions which cause the tissue sausage to assume a profile approximating a sine wave. The sine wave profile increases the tractive force of the belts, which in turn allows a lowering of the compressive load exerted by the belts on the tissue sausage. As a result, the bulk loss of the tissue sheets within the sausage is reduced.

Abstract: The improved creped non-laminar singular web structure comprising long fibers and short fibers demonstrated by high TWA and Z peeling. Creping causes a certain portion of long synthetic fibers and short fibers to substantially be oriented in a predetermined vertical or Z direction across the thickness of the web structure. In particular, when a stratified preparation containing wet stiff CTMP fibers is used, the vertically oriented CTMP fibers increase the total water absorption (TWA) of the web structure without collapsing. The high TWA print/double-creped paper products manufactured from the above web structure are suitable for heavy wipe and dry uses.

Abstract: Throughdried tissue products such as facial tissue, bath tissue, and paper towels are made using a throughdrying fabric having from about 5 to about 300 machine direction impression knuckles per square inch (per 6.45 square centimeters) which are raised above the plane of the fabric. These impression knuckles create corresponding protrusions in the throughdried sheet which impart a significant amount of cross-machine direction stretch to the sheet. In addition, other properties such as bulk, absorbent capacity, absorbent rate and flexibility are also improved.

Abstract: Uncreped throughdried cellulosic webs having improved smoothness and stretch are produced by transferring a newly formed web from the forming fabric to a slower moving, high fiber support transfer fabric, preferably using a fixed gap or kiss transfer in which the forming fabric and the transfer fabric converge and diverge at the leading edge of the transfer shoe. The web is then transferred to a throughdrying fabric and throughdried to final dryness, producing a web having an improved softness due to increased surface smoothness.

Abstract: A pre-moistened wet wipe provides functional wet strength in use, yet is dispersible if flushed down the toilet so that plumbing and sewage treatment facilities do not become clogged. A particular embodiment of the wipe consists of three uncreped through-air-dried tissue plies that are attached to each other by edge embossing. The two outer plies contain a wet strength agent to provide wet poke-through resistance to two large, centrally-located unembossed regions. The center ply contains no wet strength agent to aid in dispersibility. The embossing around the edges of the wipe further degrades the strength of the wipe in the embossed areas to assist in dispersibility when the wipe is flushed.

Abstract: A soft tissue product is disclosed having uniformly distributed surface deposits of a solidified composition having a melting point of from about 30.degree. C. to about 70.degree. C. The solidified composition is applied to the outer surfaces of the tissue product in melted form, preferably by rotogravure printing. The solidified composition contains an oil, a wax, and preferably a fatty alcohol.