Abstract: A vehicle active tilt control system torsionally adjusts front and rear stabilizer bars during vehicle maneuvers. A source of pressurized fluid is provided in communication with a directional control valve. Front and rear actuators each have opposing fluid chambers for receiving fluid from the directional control valve to cause actuator movement for adjusting the front and rear stabilizer bars. Each opposing fluid chamber of the rear actuator includes an inlet with a calibrated orifice therein for restricting flow therethrough to slow movement of the rear actuator for optimal timing of rear actuator movement with respect to front actuator movement.

Abstract: A method of mounting a suspension bumper (10) in a motor vehicle providing a high degree of manufacturing confidence. The method includes inserting a first end (54) of an installation tool (50) in a blind bore (20) of the suspension bumper; aligning a retaining tip (40) with an aperture (44) in the vehicle; applying an insertion force (60) on the suspension bumper to compress the retaining tip through the aperture and allow a retaining groove (48) to engage a periphery (49) of the aperture; and applying a withdrawal force in a direction opposite from the insertion force sufficient to remove the installation tool from the suspension bumper, the withdrawal force being smaller in magnitude than a force required to disengage the retaining groove from the periphery.

Abstract: A rear structure of a motor vehicle increases the packaging flexibility within the body structure area above a differential unit (36) such that a third row seat (110) may readily be incorporated therein. The rear structure includes a floor pan (14) and a pair of spaced apart rear side frame members (22,24) having middle portions (70, 72) with first and second apertures (90,92) therein. The differential unit includes first and second axle members (34,36) which extend through the first and second apertures.

Abstract: A powertrain (12) including a transmission (16) and an engine (18) is supported on a motor vehicle structure (10) by a plurality of powertrain mounting brackets. At least one of the powertrain mounts (22) includes a plate member (40) having therein an elongated aperture 42 with first and second protuberances (70, 72) for providing releasable retention of the powertrain mounting bracket (20) and powertrain (12) relative to a structural member (22) of the motor vehicle structure (10). This powertrain mounting bracket (22) is useful for allowing the powertrain to shift forward a predetermined amount when subjected to a substantial inertial force.

Abstract: A vehicle steering system in which brake steering forces intervene in the manual steering function wherein brake steering can be used to control the lateral position of a vehicle to supplement manual steering efforts, the system including brake controls for wheel brakes at the left and right sides of the vehicle which develop differential brake forces that result in a change in vehicle lateral position, the lateral position that is developed forming an input for a feedback regulator and brake controller, the magnitude of lateral position errors determining the brake forces that affect yaw rate and lateral position.

Abstract: A vehicle active tilt control system provides improved response time in torsionally adjusting front and rear stabilizer bars during vehicle maneuvers. The system includes front and rear actuators connected, respectively, to the front and rear stabilizer bars for selectively twisting the stabilizer bars. The actuators are moveable in first and second opposing directions for twisting the stabilizer bars in opposing directions. A directional control valve is operatively connected to the front and rear actuators for directing fluid flow to the actuators to selectively cause movement of the actuators in one of the first and second opposing directions. An electrically pressure-controlled pump is operatively connected to the directional control valve for delivering fluid to the directional control valve at controllable pressures, thereby providing improved pressure-control response time which results in improved system performance.

Abstract: A seat mounting apparatus for supporting a seat allows the seat to be positioned in three possible positions allowing for improved ingress/egress and cargo carrying. The seat mounting apparatus includes a seat back frame (28), a seat bottom frame (36), a front leg (50), and a rear leg (44). A guide mechanism (59) is disposed between the seat bottom frame and the front leg for guiding the front leg. A reclining mechanism (91) is interposed between the seat back frame and the seat bottom frame for allowing the seat back frame to move between first and second reclined positions and into a first folded position. A front release mechanism (61) is interposed between the seat bottom frame and the front leg for controlling relative motion between the front leg and the seat bottom upon actuation of the front release mechanism.

Abstract: A diagnostic readout tool can be programmed to generate and deliver electronic signals representative of different road wheel slippage conditions on various road surfaces, such as ice, snow, gravel or dry pavement. The artificially-created signals can be applied to an electronic control module in a vehicle anti-lock brake system, thereby permitting a person seated in the vehicle to experience the action and feel of the anti-lock brake operation while the vehicle is in a stand-still condition.

Abstract: An electronically assisted power steering system (10) for providing assist in response to a steering control signal includes a steering torque sensor (30) operatively connected to a vehicle hand wheel (12) for providing a torque signal indicative of applied steering torque. An electric motor control module (50) is connected to the torque sensor (30) and to an electric motor (32). The electric motor control module (50) includes an outer loop controller for generating a desired torque signal responsive to the applied steering torque. The outer loop controller includes a phase lag network in series with a second order network for compensating the desired torque signal. The electric motor control module (50) also includes an inner loop controller for generating a motor drive signal responsive to the desired torque signal output from the outer loop controller. The inner loop applies a motor drive signal to the electric motor to generate the required assistive torque.

Abstract: A watertight and airtight seal is useful for use between two structures having relative movement therebetween. The seal apparatus includes a first adhesive bead (38) disposed on a first structural member (12) and a second adhesive bead (44) disposed on a second structural member (22). An elastomeric member (30) includes a first flange (34) portion bonded to the first adhesive bead and a second flange portion (36) bonded to the second adhesive bead (44). The elastomeric member also includes a flexible portion disposed between the first and second flange portions, this flexible portion being operative to freely flex during relative motion between the first and second structural members. This flexibility substantially reduces stress otherwise imparted on the first and second adhesive beads during such movements in the absence of the flexible portion, thereby improving the durability of the seal.

Abstract: A jounce stop apparatus for use in a motor vehicle includes a resilient jounce bumper (36) attached to a frame member and a jounce bumper barrier (50) attached to an axle housing (12) for receiving the resilient jounce bumper and thereby limiting upward travel of the axle housing. The jounce bumper barrier includes a first portion (54) for attaching the jounce bumper barrier to the axle housing. Second, third and fourth portions (58, 62, 72) are arranged to generally form a U-shape. The third portion (62) includes an impact face (68) for receiving the jounce bumper during extreme upward travel of the axle housing relative to the frame.

Abstract: A method allows the rapid evaluation of physical properties of chassis elastomeric devices in a motor vehicle. A parametric controller (26) provides a parametric state signal to a elastomer control module (24), which in turn generates an appropriate electrical current signal which is communicated to a variable elastomeric device (22) which includes a magnetorheological elastomer having iron particles embedded therein and a coil operatively associated therewith. When the coil is energized by electrical current signal provided from the elastomer control module (24), a magnetic field is generated which provides predetermined variability in the physical properties of the elastomeric device (22), allowing the rapid evaluation of vehicle performance for given physical properties of the elastomeric device (22).

Abstract: A hydraulic control unit capable of being used in an automotive vehicle wheel brake system includes a pressure generator such as a master cylinder for a vehicle wheel brake system that includes automatic brake control features. Solenoid-operated valves are used to control the flow of brake fluid to and from the fluid pressure actuators for front and rear brakes. A fluid reservoir is used for storing hydraulic fluid in the hydraulic control unit. A source of electrical energy, such as a solenoid-operated valve, is used to heat the hydraulic fluid to reduce fluid viscosity and thus enhance control unit performance.

Abstract: A rear suspension has a hub carrier (12) to which a wheel of a vehicle may be rotatably mounted, and a suspension arm (16) pivotally interconnecting the hub carrier to a chassis. The suspension arm includes a crank portion (50) located between the interconnections to the hub carrier and the chassis. The crank portion extends radially outward from the suspension arm and includes a crank end (52) disposed a first predetermined distance outward from the suspension arm. The suspension also includes a shock absorber (56) having a first end (55) pivotally attached to the crank end (52) of the suspension arm (16) and a second end (58) pivotally attached to the chassis.

Abstract: A method of enhancing vehicle stability and response in a vehicle having an active roll control system with front and rear suspensions each including an anti-roll bar, and the control system including a hydraulic system for providing an anti-roll moment which acts on the vehicle by means of hydraulic cylinders connected to the anti-roll bars, includes the following steps: a) determining the vehicle speed; b) determining the steering wheel angle; c) calculating the desired vehicle yaw rate based upon the determined speed and steering wheel angle; d) sensing the actual yaw rate; e) comparing the desired yaw rate to the actual yaw rate; f) increasing the percentage of the anti-roll moment provided to the rear anti-roll bar if the actual yaw rate is less than the desired yaw rate, thereby decreasing understeer, increasing yaw rate, and enhancing vehicle response; and g) increasing the percentage of the anti-roll moment provided to the front anti-roll bar if the actual yaw rate is greater than the desired yaw rate

Abstract: A method is provided for improving response time in a vehicle active tilt control system having front and rear stabilizer bars adjustable by front and rear hydraulic actuators which are movable in first and second opposing directions for adjusting vehicle body roll resistance provided by the stabilizer bars, and having a pressure control valve for controlling hydraulic pressure to the actuators.

Abstract: A bushing apparatus improves the axial load capability of attachments of suspension members to structural members of a motor vehicle. The bushing includes an outer sleeve member (16) having an outwardly extending radial flange (36) and an inwardly extending radial flange (40) and an outer diameter so as to allow the bushing device to press fitted into the suspension member. An inner sleeve member (18) is disposed coaxially within the outer sleeve member creating an annular region for a resilient member (20). First and second end washers (22,24) are press fitted into the inner sleeve member. The resilient member 20 also includes first and second projections (52,70) extending radially outward from the resilient member. A stake (90) is formed on a shoulder (92) of the outer sleeve member to retain the outer sleeve member within the suspension member.

Abstract: A method for aligning a suspension of vehicle permits rapid alignment of the suspension. The method eliminates the need to adjust camber by incorporating into a caster adjustment a factor that accounts for minor deviations in the camber angles. Additionally, rather than adjusting the caster of a right and left road wheel, the caster of only one of the road wheels needs to be adjusted. Specifically, the method further compensates the caster angle adjustment to account for pull or drift that might be induced by a differential camber angle.

Abstract: An adjustable accelerator pedal apparatus allows the adjustment of a first end of a pedal lever (18) to accommodate operators having varying anatomical characteristics. The apparatus includes a an adjuster link (32) having a first end pivotally connected to a second point (33) on a rocker (28) a first end pivotally connected to a first ground point (36). An anchor link (44) is pivotally connected to a second ground point (46) at one end and a third point (50) of the rocker (28) at the opposite end. A cable (60) interconnects the pedal lever to the throttle linkage 66, thereby allowing actuation of the throttle (68) upon displacement of the pedal. The interconnection of the adjuster link and a second point (33) on the rocker form a virtual ground point (70) allowing the first end of the pedal lever (18) to be adjusted between first and second pedal positions.

Abstract: A twist-beam rear axle for motor vehicles includes a flexurally stiff but torsionally compliant cross strut (2) which is combined with flexurally and torsionally stiff longitudinal arms (3) carrying an axle coupling (6) and a hub carrier (7). The cross strut (2) consists of an extruded aluminum channel section which determines the position of the roll center (RC) and of which the open-bottom U-shaped cross-section has closed chambers (25 and 26) at the free ends of its sides (21 and 22). At the ends of the cross strut (2) the sides (21 and 22) of the section are separated and are bent apart outwards to form portions of the longitudinal arms (3) which are closed by corresponding shaped members (8). Upper and lower chambers (23, 24 and 25, 26) are provided in each side (21 and 22) of the section allowing tuning of the torsional rigidity of the cross strut.