Abstract: A smoking article with an electrochemical heat source is disclosed. The non-combustion heat source includes at least two metallic agents capable of interacting electrochemically with one another, such as magnesium and iron or nickel. The metallic agents may be provided in a variety of forms, including a frozen melt, a bimetallic foil, wire of a first metal wrapped around strands of a different metal, and a mechanical alloy. The metallic agents may be in the form of a powder filling a straw, or small particles extruded with a binder or pressed to form a rod. Preferably, the heat source is self-extinguishing if ignited. The powder filled straw or rod may be placed in a heat chamber surrounded by tobacco. An electrolyte solution contacts the metallic agents in the heat chamber to initiate the electrochemical interaction, generating heat which in turn volatilizes the nicotine and flavor materials in the tobacco.

Abstract: A flavor burst structure and a method of dispersing a flavorant are disclosed. The flavor burst structure comprises a multilayer film with a flavor carrier layer disposed between barrier layers. The flavor carrier layer comprises a polymeric material blended with a flavorant that is not compatible or is partially incompatible with the polymeric material so that the flavorant desorbs from the carrier layer when one of the barrier layers is removed from the carrier layer. Several package applications are disclosed, including a cigarette package, package tear tapes and the like.

Abstract: A cigarette including a longitudinally segmented combustible fuel element, and a substrate carrying tobacco extract and glycerin positioned physically separate from the fuel element is disclosed. The substrate is a gathered paper-type material, and is positioned in a spaced apart relationship from the fuel element. One preferred smoking article of the present invention is a cigarette which comprises (i) a symmetrical and longitudinally segmented combustible fuel element; (ii) a physically separate aerosol generating means including at least one aerosol forming material; and (iii) means for securing, maintaining or retaining the fuel element within the smoking article.

Abstract: Processes for producing flavor substances from tobacco are disclosed. The processes involve heating tobacco during a first staged heating to a first toasting temperature to drive off volatile materials; increasing the toasting temperature during a second staged heating to a second toasting temperature and separately collecting, as flavor substances, at least portions of the volatile materials driven off at the first and second toasting temperatures.Another aspect of the present invention involves reducing the moisture content of the tobacco without removing volatile flavor components, such as by freeze drying the tobacco, and then heating the dried tobacco.Preferably the tobacco is heated in a flowing gas stream and at least portions of the volatile materials are separately collected as flavor substances as the gas stream passes sequentially through a moderate temperature trap, a cold temperature trap and a filter capable of collecting submicron sized particles.

Abstract: A method and an apparatus for reclaiming tobacco from cigarettes is disclosed. The apparatus and method include a cigarette pack opener and a method of opening cigarette packs wherein the packs are conveyed by an endless conveyor along a path of travel having an arcuate portion and a linear portion. The packs are inputted to the conveyor at the arcuate portion where a pair of circular cutting knives are arranged to cut off the end panels of the pack. The packs are then conveyed to the linear portion of the path where pusher/squeeze bars are urged against the side panels of the pack to deform the pack and cause the cigarettes to fall from the pack by gravity into a collector. The empty pack is conveyed to another arcuate portion of the path where it is discarded.

Abstract: An intelligent computer integrated maintenance system and method includes an electronically stored parts manual which contains a hierarchical listing of all parts in production machines, and a maintenance operations computer controller which includes a maintenance schedule management subsystem, an engineering change control subsystem, a parts manual management subsystem and a spares inventory management subsystem. The maintenance schedule management subsystem obtains a schedule of actual and planned production, and groups maintenance activities in order to minimize lost production time. The engineering change control subsystem integrates engineering change activities with maintenance activities to maximize production time. The automated parts manual is also updated to account for engineering changes. The spare parts inventory management subsystem orders spare parts based on predicted maintenance rather than on prescribed inventory levels.

Abstract: An apparatus for automatically measuring the basis weight and moisture content of a wet reconstituted tobacco web is disclosed. A specimen of the wet web is placed on a cutting surface of the apparatus and smoothed flat. A cutter is automatically positioned by a joy stick over the specimen and a test sequence is initiated. The cutter cuts out a sample of known area and transports the sample to a scale for weighing the sample in its wet and dry states. After the wet weight of the sample is entered into a computer, a heater dries out the sample while it remains on the scale. When the sample is dried, its dry weight is entered into the computer. Based on the wet and dry sample weights and the known sample area, the basis weight and moisture content of the reconstituted tobacco web is calculated by the computer. A disposal device removes the spent sample from the scale by suction and discards it into a waste receptacle.

Abstract: The present invention is directed to cigarettes and other smoking articles which contain a catalytic composition, preferably as part of the fuel element, that substantially decreases the amount of carbon monoxide contained in the mainstream smoke during smoking. The present invention also relates to the catalyst-containing carbonaceous fuels themselves, as well as to methods of making such carbonaceous fuels. Fuel elements which contain a catalytic composition in accordance with the presentation are especially useful in smoking articles having an aerosol generating means which is physically separate from the fuel element.

Abstract: The present invention provides improved cigarettes and other smoking articles in which the substrate is a cellulosic material, preferably paper or a paper-like material, e.g., tobacco paper. The substrate of the present invention is used to retain flavorants and the aerosol forming materials, which upon exposure to heated air passing through the aerosol generating means during smoking, are vaporized and delivered to the user as a smoke-like aerosol.

Abstract: A cigarette includes a longitudinally segmented combustible fuel element, and a substrate carrying tobacco extract and glycerin positioned physically separate from the fuel element. The substrate is a gathered paper-type material, and is positioned in a spaced apart relationship from the fuel element. The fuel element is composed of a carbonaceous material and is extruded in such a manner that when positioned within the cigarette, its extrusion axis is perpendicular to the longitudinal axis of the cigarette. The fuel element includes a burning segment at one end, a base segment at the opposite end, and an isolation segment between the burning and base segments. The fuel element is circumscribed by glass fibers so as to hold the fuel element in place within the cigarette.

Abstract: It has been found that the addition of specific levels of sodium, advantageously in the form of sodium carbonate, to low sodium level binder, e.g., ammonium alginate, containing carbonaceous fuel compositions results in dramatic changes in the performance of both the fuel element themselves and, cigarettes (or other smoking articles) incorporating the fuel elements. These performance differences include variation in the yields of aerosol and/or flavorants. The addition of sodium carbonate to the fuel elements greatly improves the smolder rates and also improves puff calories, without overheating the cigarette, thereby resulting in substantial improvements in total (and puff by puff) aerosol yield.

Abstract: A method of and an apparatus for accurately measuring the moisture content of a moving bed of a product, such as strip tobacco, are disclosed. As the bed of tobacco is conveyed by a perforated or porous conveyor, a flow of air is directed upwardly through the conveyor and into the bed of tobacco. The air flow agitates and homogenizes the tobacco to provide a localized area of the bed of tobacco that has a substantially uniform moisture content from top to bottom. A moisture sensor located downstream of the air flow measures the moisture content of the agitated portion of the tobacco bed.

Abstract: A cigarette includes a longitudinally segmented combustible fuel element, and a substrate carrying tobacco extract and glycerin positioned physically separate from the fuel element. The fuel element is composed of a carbonaceous material and is extruded in such a manner that when positioned within the cigarette, its extrusion axis is perpendicular to the longitudinal axis of the cigarette. The fuel element includes a burning segment at one end, a base segment at the opposite end, and an isolation segment between the burning and base segments. A metal cartridge is radially spaced from the longitudinal outer periphery of the burning segment of the fuel element. A retaining member grasps the base segment of the fuel element and holds the fuel element securely in place within the cigarette.

Abstract: A method of and an apparatus for automatically taking a cored sample of tobacco from a bale of tobacco and pneumatically transferring the sample to a remotely located receiving station, such as a stem content analyzer, are disclosed. A sample canister with vacuum-operated end closures for use in the pneumatic transfer of the tobacco sample is also disclosed. A compacted, cored sample of tobacco is delaminated and then deposited into an open sample canister which is closed and pneumatically transported to a stem content analyzer where it is opened, upended to deposit the sample into the stem content analyzer, reclosed and pneumatically returned for another sample of tobacco.

Abstract: The present invention generally relates to a smoking article having a fuel element, a physically separate aerosol generating means, a mouthend piece, and improved means for delivering one or more flavorants to the user which comprises a carbon filled sheet material longitudinally disposed behind the aerosol generating means in a non-burning portion of the smoking article which carries or otherwise contains one or more flavorants. More specifically, the present invention is directed to a carbon filled sheet of tobacco employed as at least as a portion of the mouthend piece of such articles to carry flavorants, particularly highly volatile flavorants like menthol.

Abstract: The present invention preferably relates to the use of an impact modifying agent and in particular the use of levulinic acid, a carbohydrate ester acetate or a carbohydrate ester levulinate in one or more of the component parts of a smoking article comprising a carbonaceous fuel element and a physically separate non-burning charge of tobacco or tobacco extract which article is capable of producing substantial quantities of aerosol, both initially and over the useful life of the product, without significant thermal degradation of the aerosol former and without the presence of substantial pyrolysis or incomplete combustion products or sidestream aerosol. The use of an impact modifying agent in smoking articles in accordance with the present invention provides the user with the sensations and benefits of cigarette smoking without burning tobacco and without the undesirable impact or off-taste commonly found in previous smoking articles.

Abstract: Cigarettes which heat but do not burn tobacco are described, preferably having a carbonaceous fuel element extruded around a physically separate aerosol generating means, comprising an aerosol forming material. These cigarettes are capable of producing substantial quantities of aerosol, both initially and over the useful life of the article, without significant thermal degradation of the aerosol former and without the presence of substantial pyrolysis or incomplete combustion products. Preferably, a barrier member is provided to substantially prevent fluid flow between the aerosol generating means and the fuel element. The barrier member is disposable as the cigarette burns back.Also described are embodiments wherein the aerosol generating means encircles at least a portion of the extruded fuel element.In addition, apparatus and method for making smoking articles are described.

Abstract: The present invention is directed to a smoking article which produces an aerosol that resembles tobacco smoke but which preferably contains no more than a minimal amount of incomplete combustion or pyrolysis products. The preferred smoking article of the present invention provides an aerosol "smoke" which is chemically simple, consisting essentially of air, oxides of carbon, water, and the aerosol which carries any desired flavor or other desired volatile materials as well as trace amounts of other materials. In addition to a mouthend piece, an especially preferred embodiment of the present smoking article comprises a short combustible carbonaceous fuel element which is less than about 30 mm in length prior to smoking. The fuel element is disposed longitudinally relative to a physically separate aerosol generating means which comprises a porous nonparticulate substrate. The substrate includes one or more aerosol forming substances.

Abstract: A method and apparatus for nondestructively, quickly and accurately measuring concentration of a material in a sample, for example carbon concentration in a carbon-containing sheet, by optically sensing a two-dimensional portion of the carbon-containing sheet and converting the sensed portion into a two-dimensional array of points, each having a digital value related to the sensed optical intensity at the point. Preferably, each point has a gray scale value of the sensed optical intensity at the point. An average digital gray scale value for the two-dimensional gray scale array of points is obtained and compared to the average digital gray scale value of a carbon-free sheet to obtain an optical density. The obtained optical density correlates highly with the carbon concentration, as measured by chemical concentration measurement techniques which are slow and destructive.

Abstract: The present invention is directed to a smoking article which is capable of producing substantial quantities of aerosol, both initially and over the useful life of the product, without significant thermal degradation of the aerosol former and without the presence of substantial pyrolysis or incomplete combustion products.Preferred embodiments of the present smoking article comprises a short combustible carbonaceous fuel element, a short heat stable, preferably carbonaceous substrate bearing an aerosol forming substance and disposed longitudinally behind the fuel element, an efficient insulating means, and a relatively long mouthend piece. Preferably, the fuel element is provided with a plurality of longitudinally extending passageways which act to control the heat transferred from the burning fuel element to the aerosol generating means, thus preventing the thermal degradation of the aerosol former.